基于厚度变化的纸浆模塑模内干燥特性研究

目的 探究模内干燥纸浆模塑制品厚度变化规律及干燥特性。方法 使用纸浆模塑成型机在不同干燥温度下，对3种不同初始厚度的纸浆模塑制品进行热压干燥实验，对实验所得产品的厚度变化和质量变化数据进行分析，并绘制干燥特性曲线。结果 纸浆模塑制品热压干燥过程可分为预压阶段、恒速干燥阶段和降速干燥阶段3个过程。在预压阶段，蓬松的纸浆模塑湿坯被模具挤压致密，厚度值出现瞬时减薄的趋势，减厚率高达40%以上，在恒速及降速阶段厚度则会逐步递减至一个平衡值。结论 根据实验结果获得了基于厚度变化的纸浆模塑制品的干燥特性。     

COMSOL的加气混凝土热湿耦合传质模拟分析

采用COMSOL Multiphysics软件进行多孔介质加气混凝土的热湿耦合数值模拟研究.采用双驱动势和优化参数结合的模拟方案,对控制方程进行推导.通过对文献结果的对比,验证了该模型的可行性.模拟分析了环境温度、时间等因素对加气混凝土样品的湿迁移影响,随时间的增加湿传递速率减缓;5~15℃时湿传递速率缓慢,温度的影响较大,15~30℃时湿传递加快且速率保持一致.因此,在干燥环境下,加气混凝土墙体温度低于15℃以下可有效减少外界湿传递.     

基于 COMSOL 的包装食品微波炉加热模拟

目的研究使用COMSOL Multiphysics模拟微波炉加热包装食品的可行性。方法应用有限元分析软件COMSOL Multiphysics建立了食品介电性能随时间变化的电磁-热传导双向耦合模型,考虑加热过程中的表面热对流,模拟微波炉加热包装食品的过程,并与实验结果进行比较。结果食品内外温度分布的实验结果和模拟结果总体上接近,7个特征点的模拟结果和实验结果接近,特征点最终温度的实验结果与模拟结果均方根误差为1.75℃。结论使用COMSOL Multiphysics来进行微波炉加热包装食品的模拟是可行的。     

恒压下树脂在双尺度多孔介质中的流动特性

基于复合材料液态模塑(LCM)工艺过程中存在半饱和区域的实验现象以及对预制体双尺度效应的逐步认识, 一些学者提出用沉浸模型来研究双尺度多孔介质的不饱和流动。通过体积均匀化方法描述了双尺度多孔介质复合材料液态模塑工艺模型的特征, 得到含有沉浸项的双尺度多孔介质的质量守恒方程, 并采用有限元法对方程进行数值求解, 通过具体算例计算了考虑双尺度效应时恒压树脂注射下不同时段的压力分布状态, 得到树脂在填充过程中流动前沿半饱和区域从出现到消失的过程, 采用不同注射压力进行模拟并比较。结果表明, 与单尺度多孔介质模型不同, 双尺度多孔介质模型更能反映实际树脂填充过程中出现的半饱和区域现象。     

火龙果真空冷冻干燥的模拟分析和实验研究

为了准确预测冷冻干燥时间,本文基于传热传质理论,利用COMSOL软件对厚度为12 mm、半径为4 cm的红心火龙果片进行建模,模拟升华干燥阶段火龙果内部水蒸气流动耦合热质传递、火龙果温度分布特性、升华界面位移以及冰升华过程,预测升华周期,并通过实验验证模型的可靠性.结果表明:模拟值与实测值相吻合且误差较小,火龙果中心点...     

论纸浆模塑设备中的增力措施

纸浆模塑制品的使用是符合国家绿色环保政策的一项重大举措。就纸浆模塑工艺设备而言,它必须具备能成型湿坯直至脱水干燥定型等功能。其中脱水干燥定型的方式很多,比较粗糙的纸浆模塑制品,将模塑成型后的湿坯直接进入烘道,逐渐脱水干燥即可。由于不受外界制约,因此产品收缩变形,翘曲不整在所难免,但是用于整箱水果包     

大厚度复合材料曲面典型构件的工艺优化

大厚度复合材料的数值仿真存在缺乏实尺度验证、数值模型待优化等问题。本文针对真空辅助树脂传递模塑成型的大厚度复合材料曲面构件,通过大型风电叶片主梁的工艺仿真与实尺度实验验证,进行了工艺设计与工艺参数模型预测。首先对比研究了不同的工艺仿真方案;然后利用所选优化方案对树脂灌注方案进行工艺设计,并进行了实验验证;最后,提出了不同厚度制件的工艺参数预测模型。结果表明:所选优化方案可同时得到理想的计算效率和流动模拟结果;所设计工艺方案与实验吻合性良好;工艺参数预测模型所得结果与模拟结果基本一致。      

基于CCD光学方法的纸浆模塑材料的厚度检测

为检测纸浆模塑产品厚度,采用CCD的光学方法进行非接触式测量。通过标定,结果以待测物壁厚的灰度图形式给出,通过像素与实际厚度之间的转换,测出纸浆模塑产品厚度。实验表明,该方法能够准确测量1mm以下包装产品厚度,且具有精度高、非接触测量、白光照明和适合现场测试的特点。     

双层纸浆模塑制品成型工艺影响因素的研究

目的为了改善纸浆模塑的表观性能,提高纸模制品的附加值。方法研究一种双层纸浆模塑制品的成型工艺过程,并通过正交试验研究双层纸浆模塑制品成型工艺的影响因素。结果正交试验表明,纸浆模塑制品的湿坯含水率和特种浆料的打浆度都能引起制品色差的变化,最佳条件下的色差ΔE=0.41。结论通过正交试验分别确定了3个条件因素对色差影响的主次顺序,分别为湿坯含水率、打浆度和浆料配比,并通过极差分析确定了最佳条件因素,湿坯含水率为15%,特种浆料打浆度为20°SR,外层特种浆与内层普通浆的质量配比为0.45。     

导流介质对真空导入模塑工艺树脂流动行为的影响

采用可视化流动实验方法研究了高渗透率导流介质对真空导入模塑工艺中树脂流动行为的影响。结果表明: 导流介质能较大幅度地减少树脂的充模流动时间, 且充模时间随着导流介质使用比例的增加而呈线性减少的关系; 导流介质的提速作用随着预成型体厚度的增加而逐渐减弱; 预成型体上下表面树脂流动前沿位置差距与预成型体厚度呈良好的线性增加关系, 说明导流介质的影响作用具有明显的厚度效应。厚度效应原理为真空导入模塑工艺过程的参数优化和保证制品质量提供了理论依据。      

纸浆模塑开口薄壁圆锥筒压缩力学性能研究

利用MSC.Marc有限元仿真软件对纸浆模塑开口薄壁圆锥筒的压缩力学行为进行了仿真分析,并将仿真分析的结果与实验结果进行了比较。结果表明,仿真结果与实验结果基本吻合,利用MSC.Marc软件可以对纸浆模塑材料的力学行为进行有效的仿真分析。     

基于连续激光加热法测量金属材料的比热容

提出了一种基于连续激光加热测量金属材料比热容的方法。建立有限尺寸试样在连续加热条件下的传热和准稳态测量模型,使用COMSOL Multiphysics仿真软件进行数值模拟验证。考虑实际测量过程中金属试样存热损失,对模型进行了热损失修正,仿真验证了在试样表面综合传热系数小于80W/(m2·K)的情况下,修正后的测量模型偏差小于±0.81%。使用532nm连续激光器作为加热源,加工了TC4钛合金、316L不锈钢、45钢、7075铝合金和T2紫铜等金属试样并在试样上打微孔,对受热面喷涂石墨,使用极细K型热电偶对试样内部温升进行测量,并使用T2紫铜的参考值对系统参数进行标定。实验结果表明,在常温下实验装置的测量重复性优于0.91%,各金属试样测量结果平均值与数据手册参考值的相对偏差均小于±3.1%。测量结果相对扩展不确定度为U=3.66%(k=2)。     

基于COMSOL Multiphysics 非接触眼压计喷嘴的数值模拟

为在非接触眼压计设计时对喷嘴结构尺寸提供数值分析依据,基于多物理场耦合分析软件COMSOL Multiphsics建立非接触眼压计喷嘴仿真模型,对该模型参数进行理论分析。利用所建不同半径、长度的喷嘴模型,通过仿真确定适合非接触眼压计喷嘴的最优长度、直径,分析额定距离下喷嘴将眼角膜喷为一定平面时眼睛距喷嘴不同距离处压强及速度分布。仿真结果表明,非接触眼压计喷嘴最优参数为喷嘴半径1 mm,长度20 mm,距离喷嘴额定距离10.5 mm。实验结果显示,在此参数条件下,非接触眼压计喷嘴可提供眼压测量的合适喷气压力范围,空气气流喷至眼角膜时可使角膜压平变形到要求的一定直径平面。     

垂直烧结多孔层通道内沸腾传热机理

在总结多年来系列试验研究基础上，提出了垂直烧结多孔层上沸腾传热的物理模型。描述了多孔层内沸腾热及流运过程，同时考虑了多孔层上液膜流速及厚度对多孔层内气流流动及传的影响。这些方面的研究为潜在的工业应用提供了理论论据。     

Using Taguchi method to identify the key factors of increasing spacing between the dies during dicing tape expansion

This study has successfully established a simulation model for dicing tape expansion. COMSOL Multiphysics simulation software was used to investigate the spacing condition before separating the dies, and the Taguchi method was used to identify the key factors for increasing the spacing between dies. This study analyzed five factors of influence on the spacing of dies: the anisotropic properties of tapes, temperature, tapes, die thickness, and rising height of the die grip ring. According to the main effect plot, the main key factor was the rising height of the die grip ring. There was little impact of the anisotropic properties of the materials, temperature, tape, and die thickness on the spacing between dies (Δspacing) on the production line.     

Simulating the Response of Composite Plates to Fire

The present paper introduces a numerical study on the fire behavior of composites during exposure to a heating source at high incident power. A novel numerical model is proposed which is able to simulate the behavior of composite materials in fire environment providing the composites mass loss rate and heat release rate during heating source application. Two commercial software have been selected as platforms for the implementation of the proposed numerical model COMSOL and ANSYS. In COMSOL the model has been implemented by introducing proper field equations, while a macro, written in Ansys Parametric Design Language, has been used to allow the ANSYS FEM code to numerically simulate, by an incremental procedure, all the relevant physical phenomena related to fire. As an application, an experiment on thermal degradation over a laminated composite plate has been numerically simulated and the numerical model has been validated by comparing the COMSOL and Ansys numerical results to experimental literature data in terms of temperature profile over the panel thickness, Mass Loss Rate and Heat Release Rate. An excellent agreement has been found between the obtained numerical results and the experimental test data for both the adopted numerical platforms. However the ANSYS implementation, which showed to be the most effective in terms of accuracy of results and perspectives of applications to complex numerical models, led to the definition of a powerful tool able to assesses the fire performance of composite structures.     

纸浆真空模塑成型技术及应用

简要介绍了纸浆模塑制品对治理“白色污染”的重大现实意义以及在我国加入WTO后可能起到的作用。然后进一步分析了纸浆模塑制品经真空吸滤成型，热压干燥，定型，成品的生产原理，论述了生产工艺，综合分析国内现有设备状况，陈述了其主要部件成型机的种类和各自的工作原理及其适应范围，同时也分析了制品的干燥方式、各自特点与应用以及对加热模具的要求，设计与优化，最后对纸浆模塑制品的应用进行了论述。     

Investigating particle-level dynamics to understand bulk behavior in a lab-scale Agitated Filter Dryer (AFD) using Discrete Element Method (DEM)

Agitated filter drying (AFD) is a complex physical-thermal separation process which involves isolating solutes from its mother liquor. In agro-chemical and pharmaceutical industry, filter-dryers are used for sequestering active ingredients (AIs) and key intermediates from the wet cake after the crystallization step. During the agitated drying phase, the mechanical agitation of the wet cake, implemented to enhance heat and mass transport, has been commonly observed to result in formation of undesired agglomerates that require further processing. Only relatively few experimental and computational studies of the effects of operating parameters and material properties on the drying and agglomeration growth kinetics have been described in the literature. In absence of robust predictive models, the go-to solution in order to avoid the agglomeration behavior of AIs has been to use minimal agitation which is not only suboptimal but also significantly increases the drying times.The simulation of drying and agglomeration behaviors in AFD is particularly challenging because the agitated drying processes are mechanistically governed by simultaneous heat, mass and momentum transfer equations. In addition, the behavior of agglomeration growth and drying pathway varies significantly with the physical properties of the residual solvents in the cake as well as the operating conditions of the agitated dryer. A comprehensive modeling approach to simulate both drying and agglomeration behavior in AFDs through implementation of mechanistic Discrete Element Modeling (DEM) simulations with coupled granular liquid bridge cohesion model, heat conduction model and evaporation kinetics is presented. Additionally, in-depth analysis of particle scale behavior which is responsible for drying and agglomerate growth kinetics are also studied with respect to different scaling criteria is also presented.