Development of new alumina-modified sorbents for CO2 sorption and regeneration at temperatures below 200 °C

A new regenerable alumina-modified sorbent was developed for CO₂ capture at temperatures below 200 °C. The CO₂ capture capacity of a potassium-based sorbent containing Al₂O₃ (KAlI) decreased during multiple CO₂ sorption (60 °C) and regeneration (200 °C) tests due to the formation of the KAl(CO₃)(OH)₂ phase, which could be converted into the original K₂CO₃ phase above 300 °C. However, the new regenerable potassium-based sorbent (Re-KAl(I)) maintained its CO₂ capture capacity during multiple tests even at a regeneration temperature of 130 °C. In particular, the CO₂ capture capacity of the Re-KAl(I)60 sorbent which was prepared by the impregnation of Al₂O₃ with 60 wt.% K₂CO₃ was about 128 mg CO₂/g sorbent. This excellent CO₂ capture capacity and regeneration property were due to the characteristics of the Re-KAl(I) sorbent producing only a KHCO₃ phase during CO₂ sorption, unlike the KAlI30 sorbent which formed the KHCO₃ and KAl(CO₃)(OH)₂ phases even at 60 °C. This result was explained through the structural effect of the support containing the KAl(CO₃)(OH)₂ phase which was prepared by impregnation of Al₂O₃ with K₂CO₃ in the presence of CO₂.     

CO2 Capture by Liquid Solvents and their Regeneration by Thermal Decomposition of the Solid Carbonated Derivatives

The chemical capture of CO₂ by either aqueous Na₂CO₃ and K₂CO₃ or nonaqueous solutions of the amines 2‐amino‐2‐methyl‐1‐propanol (AMP) or piperazine (PZ) is described. The captured CO₂ is stored as solid NaHCO₃, KHCO₃, and AMP or PZ carbamates. Solid NaHCO₃ and KHCO₃ are decomposed at 200 °C and 250 °C, respectively, to regenerate the carbonates for their reuse. In the experiments with AMP or PZ, the solid carbamates are decomposed at 80 °C–110 °C to regenerate the free amines. The absence of water in the desorption‐regeneration step is intriguing and could have the potential of reducing one of the major disadvantages of aqueous absorbents, namely the energy cost of the regeneration step and amine degradation, yet preserving the efficiency of the absorption in the liquid phase.     

The effect of water on the activation and the CO2 capture capacities of alkali metal-based sorbents

Alkali metal-based sorbents were prepared by the impregnation either of potassium carbonate (K₂CO₃) or of sodium carbonate (Na₂CO₃) on the supports (activated carbon (AC) and Al₂O₃). The CO₂ absorption and regeneration properties were measured in a fixed bed reactor at the low temperature conditions (CO₂ absorption at 60 ‡C and regeneration at 150 °C). The potassium carbonate which was supported on the activated carbon (K₂CO₃/AC) was clarified as a leading sorbent, of which the total CO₂ capture capacity was higher than those of other sorbents. This sorbent was completely regenerated and transformed to its original phase by heating the used sorbent. The activation process before CO₂ absorption needed moisture nitrogen containing 1.3–52 vol% H₂O for 2 hours either at 60 ‡C or at 90 °C. The activation process played an important role in CO₂ absorption, in order to form new active species defined as K₂CO₃· 1.5 H₂O, by X-ray diffraction. It was suggested that the new active species (K₂CO₃·1.5H₂O) could be formed by drying the K₄H₂(CO₃)3·1.5H₂O phase formed after pre-treatment with excess water.     

Effect of bed height on the carbon dioxide capture by carbonation/regeneration cyclic operations using dry potassium-based sorbents

The effect of bed height on CO₂ capture was investigated by carbonation/regeneration cyclic operations using a bubbling fluidized bed reactor. We used a potassium-based solid sorbent, SorbKX35T5 which was manufactured by the Korea Electric Power Research Institute. The sorbent consists of 35% K₂CO₃ for absorption and 65% supporters for mechanical strength. We used a fluidized bed reactor with an inner diameter of 0.05 m and a height of 0.8 m which was made of quartz and placed inside of a furnace. The operating temperatures were fixed at 70 °C and 150 °C for carbonation and regeneration, respectively. The carbonation/regeneration cyclic operations were performed three times at four different L/D (length vs diameter) ratios such as one, two, three, and four. The amount of CO₂ captured was the most when L/D ratio was one, while the period of maintaining 100% CO₂ removal was the longest as 6 minutes when L/D ratio was three. At each cycle, CO₂ sorption capacity (g CO₂/g sorbent) was decreased as L/D ratio was increased. The results obtained in this study can be applied to design and operate a large scale CO₂ capture process composed of two fluidized bed reactors. This work was presented at the 7 ^th China-Korea Workshop on Clean Energy Technology held at Taiyuan, Shanxi, China, June 26–28, 2008.     

Effect of water pretreatment on CO<Subscript>2</Subscript> capture using a potassium-based solid sorbent in a bubbling fluidized bed reactor

A bubbling fluidized bed reactor was used to study CO₂ capture from flue gas by using a potassium-based solid sorbent, sorbKX35 which was manufactured by the Korea Electric Power Research Institute. A dry sorbent, sorbKX35, consists of K₂CO₃ for absorption and supporters for mechanical strength. To increase initial CO₂ removal, some amount of H₂O was absorbed in the sorbent before injecting simulated flue gas. It was possible to achieve 100% CO₂ removal for more than 10 minutes at 60°C and a residence time of 2 s with H₂O pretreatment. When H₂O pretreatment time was long enough to convert K₂CO₃ of sorbKX35 into K₂CO₃ · 1.5H₂O, CO₂ removal was excellent. The results obtained in this study can be used as basic data for designing and operating a large scale CO₂ capture process with two fluidized bed reactors. This work was presented at the 6 ^th Korea-China Workshop on Clean Energy Technology held at Busan, Korea, July 4–7, 2006.     

CO2 and CO adsorption equilibrium on ZSM-5 for different SiO2/Al2O3 ratios

CO₂ and CO adsorption on MFI type zeolites with different SiO₂/Al₂O₃ ratios (ZSM-5(30), ZSM-5(50), ZSM-5(280), and silicalite) were investigated in this study by a static gravimetric analyzer for pure isotherms at 30°C, 65°C, 100°C, and 135°C over the pressure range of 0–10 atm. Adsorption capacity of CO increases with decreasing SiO₂/Al₂O₃ ratios within ZSM-5. The adsorption of CO₂ for decreasing SiO₂/Al₂O₃ ratios, showed stronger adsorption at lower pressures and at higher pressures, the highest capacity varied from ZSM-5(50) to ZSM-5(30). ZSM-5(280) was found to have the highest selectivity for CO₂ within the widest range of pressures and temperatures tested.     

A Novel Process for Renewable Methane Production: Combining Direct Air Capture by K<Subscript>2</Subscript>CO<Subscript>3</Subscript>/Alumina Sorbent with CO<Subscript>2</Subscript> Methanation over Ru/Alumina Catalyst

CO₂ methanation over supported ruthenium catalysts is considered to be a promising process for carbon capture and utilization and power-to-gas technologies. In this work 4% Ru/Al₂O₃ catalyst was synthesized by impregnation of the support with an aqueous solution of Ru(OH)Cl₃, followed by liquid phase reduction using NaBH₄ and gas phase activation using the stoichiometric mixture of CO₂ and H₂ (1:4). Kinetics of CO₂ methanation reaction over the Ru/Al₂O₃ catalyst was studied in a perfectly mixed reactor at temperatures from 200 to 300 °C. The results showed that dependence of the specific activity of the catalyst on temperature followed the Arrhenius law. CO₂ conversion to methane was shown to depend on temperature, water vapor pressure and CO₂:H₂ ratio in the gas mixture. The Ru/Al₂O₃ catalyst was later tested together with the K₂CO₃/Al₂O₃ composite sorbent in the novel direct air capture/methanation process, which combined in one reactor consecutive steps of CO₂ adsorption from the air at room temperature and CO₂ desorption/methanation in H₂ flow at 300 or 350 °C. It was demonstrated that the amount of desorbed CO₂ was practically the same for both temperatures used, while the total conversion of carbon dioxide to methane was 94.2–94.6% at 300 °C and 96.1–96.5% at 350 °C.     

Regenerable potassium-based alumina sorbents prepared by CO<Subscript>2</Subscript> thermal treatment for post-combustion carbon dioxide capture

Potassium carbonate supported on alumina is used as a solid sorbent for CO₂ capture at low temperatures. However, its CO₂ capture capacity decreases immediately after the first cycle. This regeneration problem is due to the formation of the by-product [KAl(CO₃)(OH)₂] during CO₂ sorption. To overcome this problem, a new regenerable potassium-based sorbent was fabricated by CO₂ thermal treatment of sorbents prepared by the impregnation of δ-alumina with K₂CO₃ in the presence of 10 vol% CO₂ and 10 vol% H₂O. The CO₂ capture capacities of the new regenerable sorbents were maintained over multiple CO₂ sorption tests. These results can be explained by the fact that the sorbent prepared by CO₂ thermal treatment did not form any by-product during CO₂ sorption. Based on these results, we suggest that the regeneration properties of potassium-based sorbents using δ-alumina could be significantly improved by the use of the CO₂ thermal treatment developed in this study.     

CaO-Ca9Al6O18吸收剂的碳酸化反应动力学

以柠檬酸钙和硝酸铝为前体,采用湿法混合法制备了CaO质量分数为80%的CaO-Ca₉Al₆O₁₈吸收剂,并对其CO₂吸收性能进行了研究。结果表明,CaO-Ca₉Al₆O₁₈具有优异的CO₂吸收容量和长周期循环使用稳定性,经过50次循环使用后,其转化率仍保持在78%以上,远优于传统的CaO吸收剂。在500～700℃和CO₂分压为0.005～0.015 MPa条件下,研究了CaO-Ca₉Al₆O₁₈吸收剂的碳酸化反应动力学,分别采用离子反应模型和表观模型描述化学反应动力学控制阶段(快反应段)和产物层扩散阶段(慢反应段)。实验测得的吸收剂转化率与模型预测值吻合较好,快慢反应段的活化能分别为25.6、57.7 kJ·mol^-1。该动力学模型可准确模拟CaO-Ca₉Al₆O₁₈吸收剂在长周期循环使用条件下的碳酸化反应。     

Effects of alkali-metal carbonates and nitrates on the CO<Subscript>2</Subscript> sorption and regeneration of MgO-based sorbents at intermediate temperatures

The effects of alkali-metal carbonates and nitrates on the CO₂ sorption and regeneration of MgO-based sorbents were investigated in the presence of 10 vol% CO₂ and 10 vol% H₂O in an intermediate temperature range, 300 to 450 °C. The CO₂ capture capacities of the MgO-based sorbents promoted with Na₂CO₃ and K₂CO₃ were 9.7 and 45.0 mg CO₂/g sorbent, respectively. On the other hand, a MgO-based sorbent promoted with both Na₂CO₃ and NaNO₃ exhibited the highest CO₂ capture capacity of 97.4mg CO₂/g sorbent at 200 °C in 10 vol% CO₂, which was almost ten-times greater than that of the MgO-based sorbent promoted with Na₂CO₃. The CO₂ sorption rate of these sorbents was higher than that of the MgO-based sorbents promoted with alkali-metal nitrates due to the formation of Na₂Mg(CO₃)₂ or K₂Mg(CO₃)₂ by the alkali-metal carbonate and the eutectic reaction of the alkali-metal nitrates. In addition, the reproducibility problem of double-salt sorbents obtained by the precipitation method was completely resolved by impregnating MgO with alkali-metal carbonates and nitrates. Furthermore, we found that their desorption temperatures are lower than those of the MgO-based sorbents promoted with alkali-metal carbonates due to the eutectic reaction during the regeneration process.     

Regeneration of S-poisoned Pd/Al2O3 and Pd/CeO2/Al2O3 catalysts for the combustion of methane

This work investigates the regeneration of S-poisoned Pd/Al₂O₃ and Pd/CeO₂/Al₂O₃ catalysts under different CH₄ containing atmospheres. Under lean combustion conditions in the presence of excess O₂, partial regeneration took place for both systems only above 750 °C after decomposition of stable sulphate species adsorbed on the support. Under alternate lean combustion/CH₄-reducing pulse regeneration is markedly anticipated down to 550–600 °C. Experiments evidenced an effective role of ceria in preventing PdO from sulphation and in promoting regeneration via sulphates decomposition under reducing conditions.     

负载型K2CO3/Al2O3二氧化碳吸收剂的碳酸化反应特性

The carbonation characteristics of K₂CO₃/Al₂O₃ supported sorbent for CO₂ capture was investigated with thermogravimetric apparatus（TGA）,X-ray diffraction（XRD）,scanning electron microscopy analysis（SEM）and N₂ adsorption.The results showed that the carbonation rate of K₂CO₃ before being loaded on Al₂O₃ was slow.However,the K₂CO₃/Al₂O₃ upported sorbent showed excellent carbonation performance.The difference in carbonation behavior between K₂CO₃ nd K₂CO₃/Al₂O₃ supported sorbent was analyzed from the microscopic view.The analytical reagent K₂CO₃ sample was of monoclinic crystal structure and could react quickly with H₂O in the experimental carbonation environment to produce K₂CO₃&#8226;1.5H₂O,which was unfavorable to carbonation reaction.When K₂CO₃was loaded on Al₂O₃,the surface area and porosity of the sorbent was improved greatly.So the carbonation properties of the K₂CO₃/Al₂O₃ supported sorbent was also improved.     

NOx storage capacity,SO2 resistance and regeneration of Pt/(Ba)/CeZr model catalysts for NOx-trap system

NOx storage capacity, sulphur resistance and regeneration of 1wt%Pt/Ce_0.7Zr_0.3O₂ (Pt/CeZr) and 1wt%Pt/10wt%BaO/Ce_0.7Zr_0.3O₂ (Pt/Ba/CeZr) catalysts were studied and compared to a 1wt%Pt/10wt%BaO/Al₂O₃ (Pt/Ba/Al) model catalyst submitted to the same treatments. Pt/Ba/CeZr presents the best NOx storage capacity at 400 °C in accordance with basicity measurements by CO₂ TPD and Pt/CeZr shows the better performance at 200 °C mainly due to a low sensitivity to CO₂ at this temperature. For all samples, sulphating induces a detrimental effect on NOx storage capacity but regeneration at 550 °C under rich conditions generally leads to the total recovery of catalytic performance. However, the nearly complete sulphur elimination is only observed on Pt/CeZr. Moreover, an oxidizing treatment at 800 °C leads to partial sulphates elimination on the Pt/CeZr catalyst whereas a stabilization of sulphates on Ba containing species is observed.     

Steam reforming of ethanol on a Ni/Al2O3 catalyst coupled with a hydrotalcite‐like sorbent in a multilayer pattern for co2 uptake

Steam reforming of ethanol (SRE) on a Ni/Al₂O₃ catalyst was studied. The effects of the operating conditions and catalyst nature on the course of reaction were evaluated. Hydrogen was generated in the temperature range between 100 and 600°C. A mechanism was used to explain the reaction pathways. A commercial hydrotalcite‐like sorbent arranged in a multilayer pattern of catalyst and sorbent was used for CO₂‐uptake to enhance hydrogen production. The concept of sorption enhanced reaction process on SRE is illustrated by the operation of catalyst and CO₂‐sorbent at 400°C. A lower flow rate regime and multilayer pattern system enhances hydrogen production in the initial breakthrough periods. CO appears in traces in the product gas stream. © 2011 Canadian Society for Chemical Engineering     

The effect of relative humidity on CO<Subscript>2</Subscript> capture capacity of potassium-based sorbents

Potassium-based sorbent was prepared by impregnation with potassium carbonate on activated carbon. The role of water and its effects on pretreatment and CO₂ absorption was investigated in a fixed bed reactor. K₂CO₃ could be easily converted into K₂CO₃·1.5H₂O working as an active species by the absorption of water vapor as the following reaction: K₂CO₃+3/2 H₂O→K₂CO₃·1.5H₂O. One mole of K₂CO₃·1.5H₂O absorbed one mole of CO₂ as the following reaction: K₂CO₃·1.5H₂O+CO₂ai2KHCO₃+0.5 H₂O. The K₂CO₃·1.5H₂O phase, however, was easily transformed to the K₂CO₃ phase by thermal desorption even at low temperature under low relative humidity. To enhance CO₂ capture capacity and CO₂ absorption rate, it is very important to maintain the K₂CO₃·1.5H₂O phase worked as an active species, as well as to convert the entire K₂CO₃ to the K₂CO₃·1.5H₂O phase during CO₂ absorption at a temperature range between 50 °C and 70 °C. As a result, the relative humidity plays a very important role in preventing the transformation from K₂CO₃·1.5H₂O to the original phase (K₂CO₃) as well as in producing the K₂CO₃·1.5H₂O from K₂CO₃, during CO₂ absorption between 50 °C and 70 °C.     

Reactivity of surface isocyanate species with NO, O2 and NO+O2 in selective reduction of NOχ over Ag/Al2O3 and Al2O3 catalysts

Reactivity of surface isocyanate (NCO(a)) species with NO, O₂ and NO+O₂ in selective reduction of NOχ over Ag/Al₂O₃ and Al₂O₃ catalysts was studied by a pulse reaction technique and an in situ diffuse reflectance infrared Fourier transform (DRIFT) spectroscopy. The NCO(a) species on Ag/Al₂O₃ reacted with O₂ or NO+O₂ mixture gas to produce N₂ effectively above 200°C, while the reaction of NCO(a) with NO hardly produced N₂ even at 350°C. In the case of Al₂O₃ alone, less N₂ was detected in the reaction of NCO(a) with NO+O₂, indicating that silver plays an important role in the N₂ formation from NCO(a). These behaviors of the reactivity of NCO(a) species with reactant gases were in good agreement with the changes in NCO(a) bands shown by in situ DRIFT measurements. Based on these findings, the role of NCO(a) species in the selective reduction of NOχ on Ag/Al₂O₃ and Al₂O₃ catalysts is discussed. This revised version was published online in July 2006 with corrections to the Cover Date.     

Influence of the Type of Reducing Agent (H2, CO, C3H6 and C3H8) on the Reduction of Stored NOX in a Pt/BaO/Al2O3 Model Catalyst

In this investigation, a comparative study for a NO _X storage catalytic system was performed focusing on the parameters that affect the reduction by using different reductants (H₂, CO, C₃H₆ and C₃H₈) and different temperatures (350, 250 and 150 °C), for a Pt/BaO/Al₂O₃ catalyst. Transient experiments show that H₂ and CO are highly efficient reductants compared to C₃H₆ which is somewhat less efficient. H₂ shows a significant reduction effect at relatively low temperature (150 °C) but with a low storage capacity. We find that C₃H₈does not show any NO _X reduction ability for NO _X stored in Pt/BaO/Al₂O₃ at any of the temperatures. The formation of ammonia and nitrous oxide is also discussed.     

Influence of the type of reducing agent (H2, CO,C3H6 and C3H8) on the reduction of stored NO X in a Pt/BaO/Al2O3 model catalyst

In this investigation, a comparative study for a NO _X storage catalytic system was performed focusing on the parameters that affect the reduction by using different reductants (H₂, CO, C₃H₆ and C₃H₈) and different temperatures (350, 250 and 150 °C), for a Pt/BaO/Al₂O₃ catalyst. Transient experiments show that H₂ and CO are highly efficient reductants compared to C₃H₆ which is somewhat less efficient. H₂ shows a significant reduction effect at relatively low temperature (150 °C) but with a low storage capacity. We find that C₃H₈ does not show any NO _X reduction ability for NO _X stored in Pt/BaO/Al₂O₃ at any of the temperatures. The formation of ammonia and nitrous oxide is also discussed.

     

Structure Effects of Potassium-Based TiO2 Sorbents on the CO2 Capture Capacity

The CO₂ absorption properties of potassium-based TiO₂ sorbents prepared by calcining at various temperatures from 300 to 700 °C under N₂ and air were investigated in a fixed bed reactor at 60 °C. The CO₂ capture capacity of the sorbent was changed dramatically depending on the structure of the sorbent, which was affected by calcination atmosphere, as well as calcination temperature.     

Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and CeO<Subscript>2</Subscript>-promoted MgO sorbents for CO<Subscript>2</Subscript> capture at moderate temperatures

A series of Al₂O₃ and CeO₂ modified MgO sorbents was prepared and studied for CO₂ sorption at moderate temperatures. The CO₂ sorption capacity of MgO was enhanced with the addition of either Al₂O₃ or CeO₂. Over Al₂O₃-MgO sorbents, the best capacity of 24.6 mg- CO₂/g-sorbent was attained at 100 °C, which was 61% higher than that of MgO (15.3 mg-CO₂/g-sorbent). The highest capacity of 35.3 mg-CO₂/g-sorbent was obtained over the CeO₂-MgO sorbents at the optimal temperature of 200 °C. Combining with the characterization results, we conclude that the promotion effect on CO₂ sorption with the addition of Al₂O₃ and CeO₂ can be attributed to the increased surface area with reduced MgO crystallite size. Moreover, the addition of CeO₂ increased the basicity of MgO phase, resulting in more increase in the CO₂ capacity than Al₂O₃ promoter. Both the Al₂O₃-MgO and CeO₂-MgO sorbents exhibited better cyclic stability than MgO over the course of fifteen CO₂ sorption-desorption cycles. Compared to Al₂O₃, CeO₂ is more effective for promoting the CO₂ capacity of MgO. To enhance the CO₂ capacity of MgO sorbent, increasing the basicity is more effective than the increase in the surface area.

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