SOLID BASE CATALYZED TRANSESTERIFICATION OF CANOLA OIL

Catalytic activities of synthesized solid base catalysts (alumina loaded with solution of different potassium compounds such as KI, KF, K₂CO₃, and KNO₃ with the loading amount of 35 wt.%) were tested for the transesterification reaction of canola oil with methanol and ethanol in a batch reactor in a temperature range of 25–60°C and different feed ratios of methanol/oil between 6:1 and 18:1. Synthesized KF/Al₂O₃ solid base catalyst showed the highest activity in the transesterification of canola oil with methanol and gave much stabler methyl ester content during the reaction with the highest yield of 99.6% at the end of the eight-hour reaction time at 60°C, with a methanol/oil ratio of 15:1 and a catalyst amount of 3 wt.%. Formation of K₂O phase and the formation of the surface Al-O-K groups by salt-support interactions were observed during the synthesis of the catalysts. Methanol was found to be much more reactive than ethanol in the transesterification reaction.     

Combined XPS and TPR study of sulfur removal from a Pt/BaO/Al2O3 NO x storage reduction catalyst

Pt/Al₂O₃ and Pt/BaO/Al₂O₃ catalysts (1 wt% Pt, 10 wt%BaO) were sulfated under conditions simulating a real NSR catalyst operation. Comparative TPR and XPS studies of sulfur removal from Pt/Al₂O₃ and Pt/BaO/Al₂O₃ catalysts indicate that the sulfur removal from Al₂O₃ surface precedes reductive decomposition of BaSO₄ (250–400 °C). Barium sulfate decomposition started with further increase in desulfation temperature at the point of surface atomic ratio Ba:S = 1 (~450^o). Simultaneously, an intensive formation of sulfide species on the catalyst surface was observed. Thermodynamic analysis of the desulfation process allows us to hypothesize that barium sulfide formation may hinder sulfur removal under reducing conditions.     

Transesterification of Soybean Oil Over Me/Al2O3 (Me = Na, Ba, Ca, and K) Catalysts and Monolith K/Al2O3-Cordierite

Four different Me/Al₂O₃ (Me = Na, Ba, Ca, and K) powder catalysts prepared by incipient-wetness impregnation, and a K/Al₂O₃-cordierite monolithic catalyst produced by the dipcoating technique were used for biodiesel production. The samples were characterized and studied in the transesterification of soybean oil with methanol at 120 °C and 500 rpm, with a alcohol/oil molar ratio = 32, and a catalyst load = 1 wt% for the powder catalyst and 0.5 wt% for the monolith. The Ca/Al₂O₃, Na/Al₂O₃ and K/Al₂O₃ powder catalysts reported a FAME (fatty acid methyl esters) formation of 94.7, 97.1, and 98.9% respectively after 6 h of reaction. On the other hand, Ba/Al₂O₃ showed little activity (7.6%). The leaching of the alkali and alkaline earth metal species during reaction was important, what indicates that the activity could be explained in terms of a homogeneous–heterogeneous catalyst effect. When the monolithic sample and the powder catalyst were compared (under identical reaction conditions), the production of FAME for the latter was 89.5–59.1% for the monolithic catalyst. After two consecutive runs, the monolithic catalyst presented a partial deactivation of 8% in the FAME yield. The present work shows that the use of monolithic catalysts in the transesterification of vegetable oils is a viable alternative.     

The catalytic conversion of CO2 to hydrocarbons over Fe–K supported on Al2O3–MgO mixed oxides

Al₂O₃–MgO mixed oxides prepared by a co-precipitation method have been used as supports for potassium-promoted iron catalysts for CO₂ hydrogenation to hydrocarbons. The catalysts have been characterized by XRD, BET surface area, CO₂ chemisorption, TPR and TPDC techniques. The CO₂ conversion, the total hydrocarbon selectivity, the selectivities of C₂–C₄ olefins and C₅₊ hydrocarbons are found to increase with increase in MgO content upto 20 wt% in Fe–K/Al₂O₃–MgO catalysts and to decrease above this MgO content. The TPR profiles of the catalysts containing pure Al₂O₃ and higher (above 20 wt%) MgO content are observed to contain only two peaks, corresponding to the reduction of Fe₂O₃ to Fe⁰ through Fe₃O₄. However, the TPR profile of 20 wt% MgO catalyst exhibits three peaks, which indicate the formation of iron phase through FeO phase. The TPDC profiles show the formation of three types of carbide species on the catalysts during the reaction. These profiles are shifted towards high temperatures with increasing MgO content in the catalyst. The activities of the catalysts are correlated with physico-chemical characteristics of the catalysts. This revised version was published online in July 2006 with corrections to the Cover Date.     

Conversion of biomass to fuel: Transesterification of vegetable oil to biodiesel using KF loaded nano-γ-Al2O3 as catalyst

KF-impregnated nanoparticles of γ-Al₂O₃ were calcinated and used as heterogeneous catalysts for the transesterification of vegetable oil with methanol for the synthesis of biodiesel (fatty acid methyl esters, FAME). The ratio of KF to nano-γ-Al₂O₃, calcination temperature, molar ratio of methanol/oil, transesterification reaction temperature and time, and the concentration of the catalyst were used as the parameters of the study. A methyl ester yield of 97.7 ± 2.14% was obtained under the catalyst preparation and transesterification conditions of KF loading of 15 wt%, calcination temperature of 773 K, 8 h of reaction time at 338 K, and using 3 wt% catalysts and molar ratio of methanol/oil of 15:1. This relatively high conversion of vegetable oil to biodiesel is considered to be associated with the achieved relatively high basicity of the catalyst surface (1.68 mmol/g) and the high surface to volume ratio of the nanoparticles of γ-Al₂O₃.     

Promotional Effects of H2O Treatment on NO x Storage Over Fresh and Thermally Aged Pt–BaO/Al2O3 Lean NO x Trap Catalysts

A simple liquid water treatment applied to fresh and thermally aged Pt(2 wt%)–BaO(20 wt%)/Al₂O₃ lean NO _x trap catalysts at room temperature induces morphological and structural changes in the barium species as followed by XRD and TEM analysis. During the water treatment, liquid water sufficient to fill the catalyst pore volume is brought into contact with the samples. It was found that irrespective of the original barium chemical state (highly dispersed BaO or crystalline BaAl₂O₄), exposing the sample to this liquid water treatment promotes the formation of BaCO₃ crystallites (about 15–25 nm of its size) without changing the Pt particle size. Such transformations of the barium species are found to significantly promote NO _x uptake from 250 to 450 °C. The increase in the NO _x uptake for the water-treated samples can be attributed to an enhanced Pt–Ba interaction through the redistribution of barium species. These results provide useful information for the regeneration of aged lean NO _x trap catalysts since water is plentiful in the exhaust of diesel or lean-burn engines.     

Al2O3-supported alkali and alkali earth metal oxides for transesterification of palm kernel oil and coconut oil

Transesterification of palm kernel oil (PKO) and coconut oil (CCO) with methanol was investigated under a heterogeneous catalysis system. Various Al₂O₃-supported alkali and alkali earth metal oxides prepared via an impregnation method were applied as solid catalysts. The supported alkali metal catalysts, LiNO₃/Al₂O₃, NaNO₃/Al₂O₃ and KNO₃/Al₂O₃, with active metal oxides formed at calcination temperatures of 450–550 °C, showed very high methyl ester (ME) content (>93%). XRF analysis suggests this is likely to be due to a homogeneous catalysis of dissoluted alkali oxides. On the other hand, Ca(NO₃)₂/Al₂O₃ calcined at 450 °C yielded the ME content as high as 94% with only a small loss of active oxides from the catalyst, whereas calcined Mg(NO₃)₂/Al₂O₃ catalyst possessed an inactive magnesium-aluminate phase, resulting in very low ME formation. At calcination temperatures of >650 °C, alkali metal- and alkali earth metal-aluminate compounds were formed. Whilst the water-soluble alkali metal aluminates formed over NaNO₃/Al₂O₃ and KNO₃/Al₂O₃ were catalytically active, the aluminate compounds on LiNO₃/Al₂O₃ and Ca(NO₃)₂/Al₂O₃ are less soluble, giving very low ME content. The suitable conditions for heterogeneously catalyzed transesterification of PKO and CCO over Ca(NO₃)₂/Al₂O₃ are the methanol/oil molar ratio of 65, temperature of 60 °C and reaction time of 3 h, with 10 and 15–20% (w/w) catalyst to oil ratio for PKO and CCO, respectively. Some important physical and fuel properties of the resultant biodiesel products meet the standards of diesel fuel and biodiesel issued by Department of Energy Business, Ministry of Energy, Thailand.     

Biodiesel Production from Sunflower Oil Using K2CO3 Impregnated Kaolin Novel Solid Base Catalyst

Kaolin clay material was loaded with potassium carbonate by impregnation method as a novel, effective, and economically heterogeneous catalyst for biodiesel production of sunflower oil via the transesterification reaction. The structural and chemical properties of the produced catalysts were characterized through several analyses including the X-ray diffraction, scanning electron microscopy, Fourier-transform infrared spectroscopy, and Brunauer–Emmett–Teller specific surface area. These revealed the best catalyst for the investigated reaction among different ones prepared based upon various impregnation extent of the potassium carbonate. The influence of this parameter was examined through a comparison of the catalytic activity of differently produced catalysts. The impregnation amount of 20 wt% K₂CO₃ upon the kaolin achieved the highest catalytic activity attributed to its highest basicity. To expand upon the efficiency of transesterification, such reaction parameters including the molar ratio between methanol and oil, reactor loading of the catalyst, and time duration of the reaction were optimized. The highest yield of biodiesel over the K₂O/kaolin catalyst was around 95.3 ± 1.2%, which was achieved using the kaolin support impregnated with 20 wt% of K₂CO₃ under optimum reaction conditions of the catalyst, reactor loading of 5 wt%, reaction temperature of 65 °C, methanol:oil molar ratio of 6:1, and reaction duration time of 4 hours. Ultimately, this optimized catalyst was demonstrated to successfully withstand the aforementioned optimum criteria up to five consecutive reaction cycles while experiencing a rather negligible loss of about 10% of its activity.     

Alumina and Alumina–Baria Supported Cobalt Catalysts for DeNO x : Influence of the Support and Cobalt Content on the Catalytic Performance

Co/Al₂O₃ and Co/Al₂O₃–BaO catalysts with low cobalt loading (0.1, 0.3 and 1 wt%) for the selective catalytic reduction (SCR) of NO _x by C₃H₆ were prepared. The distribution of cobalt species was investigated by UV–vis diffuse reflectance spectroscopy and by H₂-TPR in order to identify the active cobalt species in hydrocarbons (HC)-selective catalytic reduction (SCR). It was found that the nature of cobalt species strongly depends on the cobalt loading as well as on the properties of the support. The barium addition to the alumina slows down solid state diffusion processes, improving the thermal stability of the support and preventing diffusion of cobalt into the bulk. Highly dispersed surface Co²⁺ species over alumina were identified as active sites in the NO-SCR process. Accordingly, a high concentration of surface Co²⁺ sites in Co 1 wt%/Al₂O₃ improves the catalytic performance in NO-SCR, the long term stability as well as the water tolerance. On the contrary, the formation of Co₃O₄ particles in Co 1 wt%/Al₂O₃–BaO promotes the propylene oxidation by oxygen, decreasing the activity and selectivity of the catalyst in NO reduction.     

Transesterification of Rapeseed Oil for Synthesizing Biodiesel by K/KOH/γ-Al<Subscript>2</Subscript>O<Subscript>3</Subscript> as Heterogeneous Base Catalyst

The heterogeneous base catalyst, γ-Al₂O₃ loaded with KOH and K (K/KOH/γ-Al₂O₃) was first prepared and used in the transesterification of rapeseed oil with methanol to produce biodiesel. The prepared catalyst was characterized by X-ray diffraction, scanning electron microscopy, Brunauer–Emmett–Teller method, infrared spectroscopy and X-ray photoelectron spectroscopy. It was found that when γ-Al₂O₃ is loaded with KOH and K, the Al–O–K species is produced, resulting in an increase in the catalytic activity. The impacts of catalyst preparation conditions on the catalytic activities of K/KOH/γ-Al₂O₃ were investigated. The results demonstrate that the catalyst K/KOH/γ-Al₂O₃ has high catalytic activity when the added amounts of KOH and K are 20 and 7.5 wt% respectively. The transesterification of rapeseed oil to biodiesel with the prepared heterogeneous base catalyst was optimized. It was found that the yield of biodiesel can reach as high as 84.52% after 1 h reaction at 60°C, with a 9:1 molar ratio of methanol to oil, a catalyst amount of 4 wt%, and a stirring rate of 270 g.     

Transesterification of sunflower oil over zeolites using different metal loading: A case of leaching and agglomeration studies

The aim of this study was to analyse the catalytic performance of several heterogeneous catalysts in the transesterification of sunflower oil with methanol. In order to characterize the different catalysts, nitrogen adsorption/desorption and CO₂ temperature programmed desorption were used. The transesterification of sunflower oil was carried out using three different zeolites: mordenite, beta and X, to determine the influence of the kind of zeolite on the methyl ester production. The influence of the metal incorporation technique was studied using both impregnation and ion-exchange methods. Also, the transesterification reaction was carried out using catalysts with different metal loading. Finally, zeolite X was agglomerated with a binder, sodium bentonite, to study how the presence of a binder could change the catalytic performance of the zeolite. A methyl ester content of 93.5 and 95.1 wt% was obtained at 60 °C employing zeolite X with or without sodium bentonite, respectively. All biodiesel synthesized were characterized using the standard UNE-EN 14214. A complete deactivation study was carried out in order to check the sodium leaching from the catalyst. The results supported the hypothesis of a homogeneous-like mechanism where the alkali methoxide species were leached out.     

Performance of Ni catalyst supported on La-hexaaluminate in CO<Subscript>2</Subscript> reforming of CH<Subscript>4</Subscript>

CO₂ reforming of CH₄ was performed using Ni catalyst supported on La-hexaaluminate which has been an well-known material for high-temperature combustion. La-hexaaluminate was synthesized by sol-gel method at various conditions where different amount of Ni (5–20 wt%) was loaded. Ni/La-hexaaluminate experienced 72 h reaction and its catalytic activity was compared with that of Ni/Al₂O₃, Ni/La-hexaaluminate shows higher reforming activity and resistance to coke deposition compared to the Ni/Al₂O₃ model catalyst. Coke deposition increases proportionally to Ni content. Consequently, Ni(5)/La-hexaaluminate(700) is the most efficient catalyst among various Ni/La-hexaaluminate catalysts regarding the cost of Ni in Ni(X)/La-hexaaluminate catalysts. BET surface area, XRD, EA, TGA and TPO were performed for surface characterization. This work was presented at the 6 ^th Korea-China Workshop on Clean Energy Technology held at Busan, Korea, July 4–7, 2006.     

Biodiesel production using alumina-supported calcium oxide: An optimization study

This study consists of the optimization of the methyl ester yields produced via transesterification of palm oil using CaO/Al₂O₃ solid base catalyst. Response Surface Methodology (RSM) in combination with Central Composite Design (CCD) was used to optimize the operating parameters. Alcohol/oil molar ratio, catalyst content in the reaction medium and reaction temperature were chosen as the variables and the response selected was the amount of methyl ester yields. All the reactions were performed in a batch laboratory scale reactor for 5 h; the optimum reaction conditions obtained were approximately alcohol/oil molar ratio of 12:1, catalyst content of 6 wt.% and reaction temperature of 65 °C. The results from ICP-MS exhibited insignificant leaching of the CaO active species into the reaction medium and the reusability of the catalyst was successfully tested in two subsequent cycles. Under certain reaction conditions the glycerol obtained was almost colorless.     

Combined CO2 reforming and partial oxidation of fuel compounds

CO₂ reforming and the combined CO₂ reforming and partial oxidation reaction of selected fuel compounds were studied on a commercial 15 wt% NiO/Al₂O₃ catalyst and a 0.25 wt% Rh/ZrO₂ catalyst at 600–900 °C. Oxygen reduced the energy requirement and catalyst coking. Ethanol was a more suitable starting material than the hydrocarbons.     

Changes in Ba Phases in BaO/Al2O3 upon Thermal Aging and H2O Treatment

The effects of thermal aging and H₂O treatment on the physicochemical properties of BaO/Al₂O₃ (the NO_x storage component in the lean NO_x trap systems) were investigated by means of X-ray diffraction (XRD), BET, TEM/EDX and NO₂ TPD. Thermal aging at 1000 °C for 10 h converted dispersed BaO/BaCO₃ on Al₂O₃ into low surface area crystalline BaAl₂O₄. TEM/EDX and XRD analysis showed that H₂O treatment at room temperature facilitated a dissolution/reprecipitation process, resulting in the formation of a highly crystalline BaCO₃ phase segregated from the Al₂O₃ support. Crystalline BaCO₃ was formed from conversion of both BaAl₂O₄ and a dispersed BaO/BaCO₃ phase, initially present on the Al₂O₃ support material after calcinations at 1000 and 500 °C, respectively. Such a phase change proceeded rapidly for dispersed BaO/BaCO₃/Al₂O₃ samples calcined at relatively low temperatures with large BaCO₃ crystallites observed in XRD within 10 min after contacting the sample with water. Significantly, we also find that the change in barium phase occurs even at room temperature in an ambient atmosphere by contact of the sample with moisture in the air, although the rate is relatively slow. These phenomena imply that special care to prevent the water contact must be taken during catalyst synthesis/storage, and during realistic operation of Pt/BaO/Al₂O₃ NO_x trap catalysts since both processes involve potential exposure of the material to CO₂ and liquid and/or vapor H₂O. Based on the results, a model that describes the behavior of Ba-containing species upon thermal aging and H₂O treatment is proposed.     

Enhanced Sulfur Tolerance of Ceria-Promoted NO x Storage Reduction (NSR) Catalysts: Sulfur Uptake, Thermal Regeneration and Reduction with H2(g)

SO _x uptake, thermal regeneration and the reduction of SO _x via H₂(g) over ceria-promoted NSR catalysts were investigated. Sulfur poisoning and desulfation pathways of the complex BaO/Pt/CeO₂/Al₂O₃ NSR system was investigated using a systematic approach where the functional sub-components such as Al₂O₃, CeO₂/Al₂O₃, BaO/Al₂O₃, BaO/CeO₂/Al₂O₃, and BaO/Pt/Al₂O₃ were studied in a comparative fashion. Incorporation of ceria significantly increases the S-uptake of Al₂O₃ and BaO/Al₂O₃ under both moderate and extreme S-poisoning conditions. Under moderate S-poisoning conditions, Pt sites seem to be the critical species for SO _x oxidation and SO _x storage, where BaO/Pt/Al₂O₃ and BaO/Pt/CeO₂/Al₂O₃ catalysts reveal a comparable extent of sulfation. After extreme S-poisoning due to the deactivation of most of the Pt sites, ceria domains are the main SO _x storage sites on the BaO/Pt/CeO₂/Al₂O₃ surface. Thus, under these conditions, BaO/Pt/CeO₂/Al₂O₃ surface stores more sulfur than that of BaO/Pt/Al₂O₃. BaO/Pt/CeO₂/Al₂O₃ reveals a significantly improved thermal regeneration behavior in vacuum with respect to the conventional BaO/Pt/Al₂O₃ catalyst. Ceria promotion remarkably enhances the SO _x reduction with H₂(g).     

Oxidative reforming of methane on structured Ni-Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/cordierite catalysts

The catalytic properties of Ni/Al₂O₃ composites supported on ceramic cordierite honeycomb monoliths in oxidative methane reforming are reported. The prereduced catalyst has been tested in a flow reactor using reaction mixtures of the following compositions: in methane oxidation, 2–6% CH₄, 2–9% O₂, Ar; in carbon dioxide and oxidative carbon dioxide reforming of methane, 2–6% CH₄, 6–12% CO₂, and 0–4% O₂, and Ar. Physicochemical studies include the monitoring of the formation and oxidation of carbon, the strength of the Ni-O bond, and the phase composition of the catalyst. The structured Ni-Al₂O₃ catalysts are much more productive in the carbon dioxide reforming of methane than conventional granular catalysts. The catalysts performance is made more stable by regulating the acid-base properties of their surface via the introduction of alkali metal (Na, K) oxides to retard the coking of the surface. Rare-earth metal oxides with a low redox potential (La₂O₃, CeO₂) enhance the activity and stability of Ni-Al₂O₃/cordierite catalysts in the deep and partial oxidation and carbon dioxide reforming of methane. The carbon dioxide reforming of methane on the (NiO + La₂O₃ + Al₂O₃)/cordierite catalyst can be intensified by adding oxygen to the gas feed. This reduces the temperature necessary to reach a high methane conversion and does not exert any significant effect on the selectivity with respect to H₂.     

The effect of sodium on the catalytic activity of ZnO–Al2O3/ZSM-5 and SnO–Al2O3/ZSM-5 for the transesterification of vegetable oil with methanol

In order to elucidate the effect of sodium on the activity of ZSM-5 supported metal oxides catalysts (ZnO–Al₂O₃/ZSM-5 and SnO–Al₂O₃/ZSM-5) for the transesterification of soybean oil with methanol, ZSM-5 supported metal oxides were prepared with and without sodium hydroxide by impregnation. The metal compositions of the ZSM-5 supported metal oxide catalysts and the metal concentrations dissolved from the catalysts to the methylester phase were measured by SEM-EDS and inductive coupled plasma spectroscopy, respectively. The catalytic activity of ZnO–Al₂O₃/ZSM-5 and SnO–Al₂O₃/ZSM-5 containing sodium did not originate from surface metal oxides sites, but from surface sodium sites or dissolved sodium leached from the catalyst surface.     

Preferential CO oxidation over supported Pt catalysts

Preferential CO oxidation reaction has been carried out at a gas hourly space velocity of 46,129 h^?1 over supported Pt catalysts prepared by an incipient wetness impregnation method. Al2O3, MgO-Al₂O₃ (MgO=30 wt% and 70 wt%) and MgO were employed as supports for the target reaction. 1 wt% Pt/Al₂O₃ catalyst exhibited very high performance (X _CO >90% at 175 ^°C for 100 h) in the reformate gases containing CO₂ under severe conditions. This result is mainly due to the highest Pt dispersion, easier reducibility of PtO _x , and easier electron transfer of metallic Pt. In addition, 1 wt% Pt/Al₂O₃ catalyst was also tested in the reformate gases with both CO₂ and H₂O to evaluate under realistic condition.     

Preferential CO oxidation over Pt–SnO2/Al2O3 in hydrogen rich streams containing CO2 and H2O (CO removal from H2 with PROX)

The effects of reaction gases including CO₂ and H₂O and temperature on the selective low-temperature oxidation of CO were studied in hydrogen rich streams using a flow micro-reactor packed with a Pt–SnO₂/Al₂O₃ sol–gel catalyst that was initially designed and optimized for operation in the absence of CO₂ and H₂O. 100% CO conversion was achieved over the 1 wt% Pt–3 wt% SnO₂/Al₂O₃ catalyst at 110 °C using a feed composition of 1.0% CO, 1.5% O₂, 25% CO₂, 10% H₂O, 58% H₂ and He as balance at a space velocity of 24,000 cm³/(g h). CO₂ in the feed was found to decrease CO conversion significantly while the presence of H₂O in the feed increased CO conversion, balancing the effect of CO₂.