Hollow fiber microfiltration membranes from poly(ether ether ketone) (PEEK)

A procedure for obtaining high performance large internal diameter (ID; >1 mm) hollow fiber microfiltration membranes from poly(ether ether ketone) (PEEK) is presented. A simple mixture of isomers of diphenylphthalate is a good solvent for employing the thermal‐phase inversion process to obtain PEEK membranes. Obtaining large ID hollow fibers with substantial transmembrane flux requires sufficient melt strength during spinning to prevent excessive draw of the extruding fiber. The use of a second leachable polymer to the blend satisfies the conditions, and polysulphone (PS) is found to provide superior membranes relative to either poly(etherimide) (PEI) or poly(ether sulphone) (PES) as a second polymer. PEEK membranes obtained by this process yield better chemical resistance to a concentrated warm surfactant/oil solution. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 175–181, 1999     

Synthesis and characterization of homogeneously sulfonated poly(ether ether ketone) membranes: Effect of casting solvent

Poly(ether ether ketone) (PEEK) was homogeneously sulfonated to have various degrees of sulfonation from 48 to 83%. The sulfonated PEEK (sPEEK) membranes were prepared by a solvent casting method using a few solvents such as N,N‐dimethyl formamide, N,N‐dimethyl acetamide, and 1‐methyl‐2‐pyrrolidinone. The effect of casting solvent on the membrane morphology and properties was investigated. The sulfonation degree and ion exchange capacity were determined by a back titration method, and the morphology of membrane by SEM. It has been demonstrated that the surface morphology and properties of sPEEK membranes, such as water uptake, methanol permeability, ion conductivity, and mechanical strength, were considerably affected by the type of solvent, where the DMAC‐sPEEK system showed the best performance in the polymer electrolyte membrane application for DMFC. This solvent effect on the membrane morphology and properties was caused by interaction strength (hydrogen bonding) between polymer and solvent. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Sulfonated poly(ether ether ketone)‐induced porous poly(ether sulfone) blend membranes for the separation of proteins and metal ions

Asymmetric ultrafiltration (UF) membranes were prepared by the blending of poly(ether sulfone) (PES) and sulfonated poly(ether ether ketone) (SPEEK) polymers with N,N′‐dimethylformamide solvent by the phase‐inversion method. SPEEK was selected as the hydrophilic polymer in a blend with different composition of PES and SPEEK. The solution‐cast PES/SPEEK blend membranes were homogeneous for all of the studied compositions from 100/0 to 60/40 wt % in a total of 17.5 wt % polymer and 82.5 wt % solvent. The presence of SPEEK beyond 40 wt % in the casting solution did not form membranes. The prepared membranes were characterized for their UF performances, such as pure water flux, water content, porosity, and membrane hydraulic resistance, and morphology and melting temperature. We estimated that the pure water flux of the PES/SPEEK blend membranes increased from 17.3 to 85.6 L m^?2 h^?1 when the concentration of SPEEK increased from 0 to 40 wt % in the casting solution. The membranes were also characterized their separation performance with proteins and metal‐ion solutions. The results indicate significant improvement in the performance characteristics of the blend membranes with the addition of SPEEK. In particular, the rejection of proteins and metal ions was marginally decreased, whereas the permeate flux was radically improved. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

聚醚醚酮表面壳聚糖的固定

通过紫外光接枝和湿化学法连用在聚醚醚酮 （PEEK）表面固定上具有抑菌杀菌作用的壳聚糖。结果表明,相比未改性的PEEK表面,改性后材料表面亲水性提高;通过扫描电子显微镜和X射线光电子能谱分析证明壳聚糖成功接枝在了PEEK薄膜表面;随着壳聚糖浓度的提高,材料表面的壳聚糖接枝率增加。     

Structural and mechanical characterization of poly(ether ether ketone) (PEEK) and sulfonated PEEK films: Effects of thermal history,sulfonation, and preparation conditions

In this work, virgin and sulfonated poly(ether ether ketone) films (PEEK and SPEEK, respectively) have been studied by dynamic mechanical analysis, modulated differential scanning calorimetry, wide‐angle X‐ray diffraction, birefringence, and optical microscopy. The properties of the unmodified polymer have been addressed to assess the original morphological characteristics and the changes induced by sulfonation. In general, the introduction of ionic groups in the polymer backbone alters dramatically the intrinsic properties of the parent material. The particular thermomechanical response exhibited by PEEK and SPEEK samples, characterized by a hysteresis loop, can be explained by the reversible and irreversible relaxation–orientation of the microstructure, even in the sub‐T_g region. The results showed that the preparation conditions largely determine the nonequilibrium morphological features of both compression‐molded PEEK films and solvent‐cast SPEEK membranes. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 756–774, 2006     

Pore structure and properties of poly(ether ether ketone) hollow fiber membranes: influence of solvent‐induced crystallization during extraction

Poly(ether ether ketone) (PEEK) hollow fiber membranes were prepared by a thermally induced phase separation method with polyetherimide as diluent, and N‐methyl pyrrolidone (NMP), dichloromethane and a composite extractant composed of NMP, ethanolamine and water as extractant. The effects of the different solvents induced crystallization on the pore structure during extraction and the properties of the PEEK hollow fiber membranes were investigated in detail. The crystallization behaviors of the membranes were characterized by DSC and XRD. The effect of the extractants on the microscopic morphologies, pore structures, water fluxes and mechanical properties of the membranes were investigated. The results showed that the extraction ability of the composite extractant was the most significant, followed by NMP and dichloromethane. The crystallinity of the hollow fiber was 39.0% before extraction and was elevated to 39.2% after the extraction with NMP, 46.6% with dichloromethane and 46.7% with the composite extractant, which shows that dichloromethane and the composite extractant have strong ability to induce the crystallization of PEEK. The inner and outer surfaces of the membranes obtained after extraction by the composite extractant had the largest pore size and the highest surface porosity. The most probable pore diameter of the membranes obtained after extraction by NMP, dichloromethane and the composite extractant was 23.26 nm, 24.43 nm and 24.43 nm, respectively, which indicated that solvent‐induced crystallization was beneficial for the formation of larger pores. The pure water flux of the PEEK membrane prepared by the composite extractant was the largest, but the tensile strength was the lowest. © 2019 Society of Chemical Industry     

Nanostructure and properties of proton‐conducting sulfonated poly(ether ether ketone) (SPEEK) and zirconia–SPEEK hybrid membranes for direct alcohol fuel cells: effect of the nature of swelling solvent and incorporation of heteropolyacid

The influence, on membrane nanostructure and properties, of water or ethanol as swelling solvent of sulfonated poly(ether ether ketone) (SPEEK) and zirconia–SPEEK hybrid membranes prepared using the sol–gel process has been investigated. Independent of the solvent, small‐angle X‐ray scattering measurements reveal the existence of a two‐level hierarchical structure in SPEEK of greater sulfonation level, consisting of solvent‐swelled spatially correlated primary SO₃H‐rich ionic clusters of around 15 Å in size, forming larger secondary aggregates well dispersed in the PEEK matrix. The size of the primary nanodomains and the connectivity between domains are determining parameters for protonic conductivity, solvent swelling ability and permeability of the membranes. For both SPEEK and zirconia–SPEEK membranes containing ethanol, the pronounced affinity of ethanol molecules with SPEEK leads to an increase in the size of ionic clusters and of the number of connecting channels between clusters compared to membranes containing water. This promotes solvent swelling and proton conductivity. The increase in permeability to water induced by incorporation of ethanol in place of water in both polymeric and hybrid membranes is less in the hybrid membranes. This result suggests that the potential use of zirconia–SPEEK hybrid membranes in direct alcohol fuel cells is more promising than that of pure SPEEK, due not only to the less probable alcohol and water penetration in the membranes associated with their lower permeability, but also to the fact that an eventual penetration of alcohol in hybrid membranes should reduce the risk of cathode flooding compared to zirconia‐free SPEEK membranes. Copyright © 2011 Society of Chemical Industry     

Preparation of honeycomb films from nitryl poly(ether ether ketone)s via water‐droplet templating

The fabrication of honeycomb‐patterned films from nitryl poly(ether ether ketone)s (PEEK‐NO₂) in a high‐humidity atmosphere was reported in this article. PEEK‐NO₂ was prepared through acid (nitric acid and sulfuric acid) nitration from poly(ether ether ketone)s (PEEK). The obtained polymer, which was characterized by Fourier transform infrared (FT‐IR), X‐ray diffraction (XRD), and differential scanning calorimetry (DSC) showed excellent solubility and thermal stability. Some influence factors on the pattern formation and the fabrication of the porous structure, such as the solution concentration, the solvent, and the atmosphere humidity, were investigated. The results showed that with the increase of the solution concentration, the aperture of the film diminished gradually; the lower the solvents´ boiling point were, the smaller the films´ apertures were and the more regular the pores´ arrange; only under high‐humidity circumstances could obvious and ordered honeycomb films be formed. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Poly(ether ether ketone) solutions suitable for microfiltration membrane preparation

Poly(ether ether ketone) shows high stability against chemical and physical agents but is poorly soluble in most common solvents. We tested new solvents to obtain concentrated solutions that we used to prepare microfiltration membranes by the phase‐inversion technique. The prepared membranes were tested by the filtration of oily emulsions, and their structure was studied with scanning electron microscopy. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 2550–2555, 2001     

Tribological properties of micron silicon carbide filled poly(ether ether ketone)

The composite of poly(ether ether ketone) (PEEK) filled with micron silicon carbide (SiC) with different filler proportions was prepared by compression molding. The friction and wear properties of the composite were investigated at ambient conditions on a block on ring machine by running a plain carbon steel (AISI 1045 steel) ring against the composite block. The morphologies of the worn composite surfaces and the transfer film on the counterpart steel ring were examined with scanning electron microscopy and electron probe microanalysis. The results showed that the friction and wear of PEEK was slightly reduced at a filler proportion of micron SiC of 2.5–5.0 wt %. Abrasive wear was dominant for the PEEK composite; this was especially so at higher filler proportion. Meanwhile, abrasion and transfer to the composite surface of the counterpart steel ring were also observed. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2611–2615, 1999     

Action of transfer film in improving friction and wear behaviors of iron‐ and copper‐filled poly(ether ether ketone) composites

The composites of poly(ether ether ketone) (PEEK) filled with micrometer‐sized Cu and Fe particles were prepared by compression molding. The friction and wear behaviors of the composites were examined on a pin‐on‐disc friction‐and‐wear tester by sliding PEEK‐based composites against tool steel at a sliding speed of 1.0 m s⁻¹ and a normal load of 19.6N. Optical microscopic analysis of the transfer film and of the worn pin surfaces and wear debris was performed to investigate the wear mechanisms of the composites. It was found that Cu and Fe used as filler considerably decreased the wear rate of PEEK. A thin, uniform, and tenacious transfer film was formed when Cu was used as the filler, and a nonuniform and thick transfer film was formed when Fe was used as the filler. The transfer film played a key role in increasing the wear resistance of the PEEK composites. Plastic deformation was dominant for wear of PEEK–Cu, while abrasion and adhesion were dominant for wear of PEEK–Fe. Because of the strong affinity between Fe as filler and its identical counterpart in the counterface tool steel surface, the adhesion between the PEEK–Fe composite surface and the counterface tool steel surface was thus severe. This contributed to the generation of a thicker transfer film for PEEK–Fe. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 179–184, 2000     

Solvent-resistant porous membranes using poly(ether−ether ketone): preparation and application

Poly(ether−ether ketone) (PEEK) is a linear aromatic macromolecule, which can form semi-crystalline aggregative status, allowing PEEK materials to have strong environment tolerance and excellent physicochemical properties. PEEK materials have become a promising alternative to fabricate particular membranes used in extreme conditions. In the past few decades, many researches and evolutions have emerged in membrane fabrication with PEEK materials and its applications for treating organic solvents and their mixtures; however, there are little systematic and comprehensive literature to summarize fabrication approaches, compile applications, and elaborate PEEK property-structure relationship. In this review, the main approaches to fabricate PEEK-based membranes are illustrated concretely, including conventional thermal-induced and non-solvent-induced phase separation, and novel chemical-induced crystallization; the representative applications in ultrafiltration, nanofiltration and membrane contactor containing organic solvents are demonstrated systematically. Meanwhile, the mechanism to tune PEEK solubility in solvents, which can be achieved by altering monomers in synthesis processes or changing membrane preparation routes, is deeply analyzed. Moreover, the existing problems and the future prospects are also discussed. This review provides positive guidance for designing and fabricating membranes using PEEK and its derivative materials for task-specific applications in harsh conditions.     

Characteristics of poly(ether ether ketone) microporous membranes prepared via thermally induced phase separation (TIPS)

The morphology and bulk properties of microporous membranes based on poly (ether ether ketone) (PEEK) have been investigated as a function of initial casting composition and thermal and mechanical processing history. Membranes were prepared via solid—liquid phase separation of miscible blends of PEEK and polyetherimide (PEI), with subsequent extraction of the PEI diluent. Scanning electron microscopy studies revealed a microporous morphology with two distinct pore size scales corresponding to diluent extraction from interfibrillar and interspherulitic regions, respectively. The membrane structure was sensitive to both initial blend composition and crystallization temperature, with the resulting pore size distribution reflecting the kinetics of phase separation. For membranes prepared with lower initial diluent content or at lower crystallization temperatures, mercury intrusion porosimetry indicated a relatively narrow distribution of fine interfibrillar pores, with an average pore size of approximately 0.04 microns. Membranes prepared at higher diluent content or at higher crystallization temperatures displayed a broad pore distribution, with a sizeable population of coarse, interspherulitic pores (0.1 to 1 μm in size). Uniaxial drawing led to a fibrillated network structure with markedly higher water flux characteristics compared to the as-cast membranes. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 66: 2347–2355, 1997     

Rheological properties in blends of poly(aryl ether ether ketone) and liquid crystalline poly(aryl ether ketone)

Rheological properties of the blends of poly(aryl ether ether ketone) (PEEK) with liquid crystalline poly(aryl ether ketone) containing substituted 3‐trifluoromethylbenzene side group (F‐PAEK), prepared by solution precipitation, have been investigated by rheometer. Dynamic rheological behaviors of the blends under the oscillatory shear mode are strongly dependent on blend composition. For PEEK‐rich blends, the systems show flow curves similar to those of the pure PEEK, i.e., dynamic storage modulus G′ is larger than dynamic loss modulus G″, showing the feature of elastic fluid. For F‐PAEK‐rich systems, the rheological behavior of the blends has a resemblance to pure F‐PAEK, i.e., G″ is greater than G′, showing the characteristic of viscous fluid. When the PEEK content is in the range of 50–70%, the blends exhibit an unusual rheological behavior, which is the result of phase inversion between the two components. Moreover, as a whole, the complex viscosity values of the blends are between those of two pure polymers and decrease with increasing F‐PAEK content. However, at 50% weight fraction of PEEK, the viscosity‐composition curves exhibit a local maximum, which may be mainly attributed to the phase separation of two components at such a composition. The changes of G′ and G″ with composition show a trend similar to that of complex viscosity. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4040–4044, 2006     

聚醚醚酮共混改性研究进展

综述了聚醚醚酮（PEEK）、聚醚酰亚胺（PEI）、聚四氟乙烯（PTFE）、热致液晶（TLCP）和聚醚砜（PES）等高性能工程塑料的共混改性研究进展,详细探讨了各种PEEK共混物的相容性、结晶行为、微观结构、热行为和力学性能等性能特征。PEEK与PEI在熔融和无定形状态下完全相容,常用于PEEK的结晶行为和微观结构的基础研究;与PTFE、TLCP、PES共混分别是提高PEEK的摩擦磨损性能、加工性能和热稳定性的有效手段。各种共混物的相容性好坏对其结晶行为和微观结构有重要影响,从而影响了共混物的力学性能。在此基础上,对PEEK共混改性领域进一步的研究方向和内容进行了讨论。     

Crystallization and melting behavior of poly(ether ether ketone)/poly(aryl ether sulfone) blends

The crystallization and melting behavior of poly(ether ether ketone) (PEEK) in blends with poly(aryl ether sulfone) (PES) prepared by melt mixing are investigated by differential scanning calorimetry (DSC) and wide‐angle X‐ray scattering (WAXS). The presence of PES is found to have a notable influence on the crystallization behavior of PEEK, especially when present in low concentrations in the PEEK/PES blends. The PEEK crystallization kinetics is retarded in the presence of PES from the melt and in the rubbery state. An analysis of the melt crystallization exotherm shows a slower rate of nucleation and a wider crystallite size distribution of PEEK in the presence of PES, except at low concentrations of PES, where, because of higher miscibility and the tendency of PES to form ordered structures under suitable conditions, a significantly opposite result is observed. The cold crystallization temperature of the blends at low PES concentration is higher then that of pure PEEK, whereas at a higher PES concentration little change is observed. In addition, the decrease in heat of cold crystallization and melting, which is more prevalent in PEEK‐rich compositions than in pure PEEK, shows the reduction in the degree of crystallinity because of the dilution effect of PES. Isothermal cold crystallization studies show that the cold crystallization from the amorphous glass occurs in two stages, corresponding to the mobilization of the PEEK‐rich and PES‐rich phases. The slower rate of crystallization of the PEEK‐rich phase, even in compositions where a pure PEEK phase is observed, indicates that the presence of the immobile PES‐rich phase has a constraining influence on the crystallization of the PEEK‐rich phase, possibly because of the distribution of individual PEEK chains across the two phases. The various crystallization parameters obtained from WAXS analysis show that the basic crystal structure of PEEK remains unaffected in the blend. Further, the slight melting point depression of PEEK at low concentrations of PES, apart from several other morphological reasons, may be due to some specific interactions between the component homopolymers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2906–2918, 2003     

复合成盐剂对聚醚醚酮合成与性能的影响

采用4,4′-二氟二苯甲酮、对苯二酚为原料,以不同比例的碳酸钾和碳酸钠为复合成盐剂,二甲苯为脱水剂,二苯砜为溶剂成功制备了一系列聚醚醚酮(PEEK)树脂。通过傅里叶红外光谱和X射线衍射对PEEK树脂结构进行了表征,证明合成的样品是对苯二酚型PEEK树脂。其次,对所制样品分别进行力学性能、特性黏度、热性能测试,详细地探讨不同钾/钠比例的复合成盐剂对PEEK性能的影响。结果表明,所有样品均展示了优异的力学性能和热性能,其熔点和初始分解温度分别大于330℃和520℃,拉伸强度介于77~101 MPa。此外,当碳酸钾和碳酸钠的物质的量比为7∶3时,PEEK树脂的综合性能达到最优。     

Effect of dihydroxydiphenyl ether on poly(ether ether ketone)

A series of modified poly(ether ether ketone) (PEEK) polymers were synthesized by introduction of addition ether groups from dihydroxydiphenyl ether (DHDE) into the PEEK structure. The inherent viscosity of the DHDE-modified PEEK increased with reaction time at 320 °C. DSC thermograms showed the melting points of the obtained PEEK decreased with the increase of the DHDE content in the backbone. The degradation temperature (T_d) was slightly decreased by the introduction of DHDE. The crystallinity as measured via the X-ray diffraction (XRD) increases with the introduction of DHDE into the modified PEEK. The crystalline structure was identified as an orthorhombic structure with lattice constants a = 7.72 Å, b = 5.86 Å, and c = 10.24 Å. Due to the glass transition temperature (T_g) and the melting temperature (T_m) decreasing with the increase of the DHDE content in the reaction system. the processability of the resultant PEEK could be improved through this DHDE modification.     

Poly(ether ether ketone)/poly(aryl ether sulfone) blends: Relationships between morphology and mechanical properties

Mechanical properties such as the tensile modulus, yield (break) strength, and elongation to break (or yield) are measured for multiphase poly(ether ether ketone) (PEEK)/poly(aryl ether sulfone) (PES) blends. Specimens with three different levels of thermal histories (quenched, as‐molded, and annealed) are prepared in order to study their effects on the mechanical properties of PEEK/PES blends. Synergistic behavior is observed in the tensile modulus and tensile strength of the blends in almost the whole range of compositions. The ductility of quenched blends measured as the elongation to break (yield) shows an unexpected synergistic behavior in the blend containing 90 wt % PEEK, although a negative deviation from additive behavior is observed in the rest of the compositions. A ductile–brittle transition is observed between 50 and 75 wt % PEEK in the blend. The ductile–brittle transition in as‐molded blends shifts to 75–90 wt % PEEK. Annealed blends show predominantly brittle behavior in the whole composition range. The experimental data are further correlated with the theoretically predicted results based on various composite models. Although the prediction based on these equations fails to fit the experimental data in the whole composition range, the simplex equations that are normally used for blends showing synergistic behavior produced a reasonable fit to the experimental data. The mechanical properties obtained for different blend compositions are further correlated with their morphology as observed by scanning electron microscopy. Morphological observation shows a two‐phase morphology in PES‐rich blends, which is an interlocked morphology in which the disperse phase is not clearly visible in PEEK‐rich blends, and a cocontinuous type of morphology for a 50/50 composition. Considerable permanent deformation of both the disperse and matrix phase, especially in the case of quenched tensile specimens, demonstrates the remarkable adhesion present between the two phases. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2887–2905, 2003     

Thermal properties of melt‐blended poly(ether ether ketone) and poly(ether imide)

The thermal properties of blends of poly(ether ether ketone) (PEEK) and poly(ether imide) (PEI) prepared by screw extrusion were investigated by differential scanning calorimetry. From the thermal analysis of amorphous PEEK–PEI blends which were obtained by quenching in liquid nitrogen, a single glass transition temperature (T_g) and negative excess heat capacities of mixing were observed with the blend composition. These results indicate that there is a favorable interaction between the PEEK and PEI in the blends and that there is miscibility between the two components. From the Lu and Weiss equation and a modified equation from this work, the polymer–polymer interaction parameter (χ₁₂) of the amorphous PEEK–PEI blends was calculated and found to range from −0.058 to −0.196 for the extruded blends with the compositions. The χ₁₂ values calculated from this work appear to be lower than the χ₁₂ values calculated from the Lu and Weiss equation. The χ₁₂ values calculated from the T_g method both ways decreased with increase of the PEI weight fraction. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 733–739, 1999