Ultrahigh ethanol response of SnO2 nanorods at low working temperature arising from La2O3 loading

The influences of La₂O₃ loading on the ethanol sensing properties of SnO₂ nanorods were investigated. An obvious enhancement of response was obtained. The response of 5 wt% La₂O₃ loaded SnO₂ nanorods was up to 213 for 100 ppm ethanol at low working temperature of 200 °C, while that of pure SnO₂ nanorods is 45.1. The improvement in response might be attributed to the presence of basic sites, which facilitated the dehydrogenation process. While the working temperature was increased to 300 °C, the sensor response decreased to 16 for 100 ppm ethanol. Additionally, the La₂O₃ loaded SnO₂ nanorods sensors showed good selectivity to ethanol over methane and hydrogen. Our results demonstrated that the La₂O₃ loaded SnO₂ nanorods were promising in fabricating high performance ethanol sensors which could work at low temperature.     

Examination of Au/SnO2 core-shell architecture nanoparticle for low temperature gas sensing applications

Au/SnO₂ core-shell structure nanoparticles (NPs) were synthesized using two methods, microwave and conventional precipitation. In both cases, the size of the Au core was 12-18 nm and the thickness of the SnO₂ shell was 8-12 nm. The particle size of SnO₂ synthesized using the microwave and precipitation method was 3-5 nm and 1-2 nm, respectively. Upon heating to 400-600 °C, both particles maintained their core-shell morphology but the smaller SnO₂ particles prepared using the precipitation method were more sintered. The resistance changes in films of these particles were measured as a function of CO concentration. The Au/SnO₂ particles prepared using the microwave method showed higher sensor response than those prepared using the precipitation method, even providing a significant signal at testing temperatures approaching ambient conditions, thereby affording a new class of material for gas sensing. Both sets of core-shell particles showed higher sensor response than the SnO₂ nanoparticles. The role of the Au core as a catalyst in improving the adsorption and oxidation of CO gas is important for improving the low temperature response. In addition, the maintenance of the size of SnO₂ in the microwave method during sintering contributed to the higher response towards CO sensing.     

SnO2-based R134a gas sensor: Sensing materials preparation, gas response and sensing mechanism

Undoped SnO₂ and porous Al₂O₃ powders were obtained through a simple chemical precipitation process. SnO₂-based gas sensing materials and Al₂O₃ catalytic coating loaded with a noble metal were prepared by impregnation. The SnO₂ and Al₂O₃ powders were characterized by TEM, SEM, nitrogen adsorption-desorption experiment, FT-IR and in situ XRD. Gas responses of the SnO₂-based gas sensors were measured in a static state. The experimental results indicated that the response towards R134a of the SnO₂-based gas sensor can be significantly enhanced by loading noble metal and using catalytic coating. The sensor based on a double layer film SnO₂ (Au)/Al₂O₃ (Au) showed satisfactory results including large response, good selectivity, high long-term stability, fast response and recovery, revealing its potential application in the detection of refrigerants and the maintenance of air condition systems. Finally, a gas sensing mechanism for R134a is suggested and proved by bond energy data, FT-IR spectrum and in situ XRD.     

Electrical response of Sm2O3-doped SnO2 to C2H2 and effect of humidity interference

Pure and Sm₂O₃-doped SnO₂ are prepared through a sol–gel method and characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). The sensor based on 6 wt% Sm₂O₃-doped SnO₂ displays superior response at an operating temperature of 180 °C, and the response magnitude to 1000 ppm C₂H₂ can reach 63.8, which is 16.8 times larger than that of pure SnO₂. This sensor also shows high sensitivity under various humidity conditions. These results make our product be a good candidate in fabricating C₂H₂ sensors.     

Solid-state potentiometric SO2 sensor combining NASICON with V2O5-doped TiO2 electrode

A compact tubular sensor based on NASICON (sodium super ionic conductor) and V₂O₅-doped TiO₂ sensing electrode was designed for the detection of SO₂. In order to reduce the size of the sensor, a thick-film of NASICON was formed on the outer surface of a small Al₂O₃ tube; furthermore, a thin layer of V₂O₅-doped TiO₂ with nanometer size was attached on the NASICON as a sensing electrode. This paper investigated the influence of V₂O₅ doping and sintering temperature on the characteristics of the sensor. The sensor attached with 5 wt% V₂O₅-doped TiO₂ sintered at 600 °C exhibited excellent sensing properties to 1–50 ppm SO₂ in air at 200–400 °C. The EMF value of the sensor was almost proportional to the logarithm of SO₂ concentration and the sensitivity (slope) was −78 mV/decade at 300 °C. It was also seen that the sensor showed a good selectivity to SO₂ against NO, NO₂, CH₄, CO, NH₃ and CO₂. Moreover, the sensor had speedy response kinetics to SO₂ too, the 90% response time to 50 ppm SO₂ was 10 s, and the recovery time was 35 s. On the basis of XPS analysis for the SO₂-adsorbed sensing electrode, a sensing mechanism involving the mixed potential at the sensing electrode was proposed.     

Improved crystalline structure and H2S sensing performance of CuO-Au-SnO2 thin film using SiO2 additive concentration

In situ SiO₂-doped SnO₂ thin films were successfully prepared by liquid phase deposition. The influence of SiO₂ additive as an inhibitor on the surface morphology and the grain size for the thin film has been investigated. These results show that the morphology of SnO₂ film changes significantly by increasing the concentration of H₂SiF₆ solution which decreases the grain size of SnO₂. The stoichiometric analysis of Si content in the SnO₂ film prepared from various Si/Sn molar ratios has also been estimated. For the sensing performance of H₂S gas, the SiO₂-doped Cu-Au-SnO₂ sensor presents better sensitivity to H₂S gas compared with Cu-Au-SnO₂ sensor due to the fact that the distribution of SiO₂ particles in grain boundaries of nano-crystallines SnO₂ inhibited the grain growth (<6 nm) and formed a porous film. By increasing the Si/Sn molar ratio, the SiO₂-doped Cu-Au-SnO₂ gas sensors (Si/Sn = 0.5) exhibit a good sensitivity (S = 67), a short response time (t_90% < 3 s) and a good gas concentration characteristic (α = 0.6074). Consequently, the improvement of the nano-crystalline structures and high sensitivity for sensing films can be achieved by introducing SiO₂ additive into the SnO₂ film prepared by LPD method.     

Using a TiO2/ZnO double-layer film for improving the sensing performance of ZnO based NO gas sensor

NO gas sensors, based on ZnO thin film (ZnO_film), TiO₂ nanoparticulate film (TiO₂NP), and TiO₂NP/ZnO_film double-layer film, were fabricated, and their sensing characteristics towards NO gas were investigated in this study. The maximal response of a ZnO_film deposited onto a rougher Al₂O₃ substrate, towards NO gas, was higher than that of a ZnO_film deposited on a smoother glass substrate. Although the sensing response of the TiO₂NPs itself towards NO gas was minute, the TiO₂NP/ZnO_film double-layer film showed enhanced response as compared with TiO₂NP or ZnO_film single-layer film. In addition, the sensor response of the TiO₂NP/ZnO_film double-layer film was strongly influenced by the annealing time for the film preparation; the maximum response to NO was enhanced about 6.2 times as the annealing time was increased from 30 min to 2 h. Based on the XPS results, the increase in the transition zone between TiO₂NP and ZnO_film along with the appearance of Ti³⁺ state was noticed when the annealing time was increased. With the high sensitive TiO₂NP/ZnO_film/Al₂O₃ electrode, the limit of detection (S/N = 3) can be achieved at 8.8 ppb. The double-layer TiO₂NP/ZnO_film also showed improved selectivities with respect to NO₂ and CO.     

Enhanced sensor response of Ni-doped SnO2 hollow spheres

A novel sensing material of Ni-doped SnO₂ hollow spheres was prepared and characterized by X-ray diffraction, X-ray photoelectron spectroscopy, inductively coupled plasma-optical emission spectroscopy and transmission electron microscopy. Gas sensing properties of the sensor fabricated from the as-prepared Ni-doped SnO₂ hollow spheres were systematically investigated and compared with those of pristine SnO₂ hollow spheres. Results showed that the Ni-doped sensor had a good selectivity to higher alcohols such as n-butanol with much higher response, while the undoped sensor exhibited poor response to all the tested gases with poor selectivity. The enhanced sensor performances are probably attributed to the formation of p-n heterojunctions between p-type NiO and n-type SnO₂. It also suggests that the Ni-dopant is a promising substitute for noble metal additives to fabricate sensor materials with a low cost.     

Influence of morphology and structure geometry on NO2 gas-sensing characteristics of SnO2 nanostructures synthesized via a thermal evaporation method

SnO₂ microwires, nanowires and rice-shaped nanoparticles were synthesized by a thermal evaporation method. The diameters of microwire and nanowire were 2 μm and 50-100 nm, respectively, with approximately the same length (∼20 μm). The size of nanoparticles was about 100 nm. It was confirmed that the as-synthesized products have SnO₂ crystalline rutile structure. The sensing ability of SnO₂ particle and wire-like structure configured as gas sensors was measured. A comparison between the particle and wire-like structure sensors revealed that the latter have numerous advantages in terms of reliability and high sensitivity. Although its high surface-to-volume ratio, the nanoparticle sensor exhibited the lowest sensitivity. The high surface-to-volume ratio and low density of grain boundaries is the best way to improve the sensitivity of SnO₂ gas sensors, as in case of nanowire sensor which exhibited a dramatic improvement in sensitivity to NO₂ gas.     

Enhanced room temperature response of SnO2 thin film sensor loaded with Pt catalyst clusters under UV radiation for LPG

The room temperature response characteristics of SnO₂ thin film sensor loaded with platinum catalyst clusters are investigated for LPG under the exposure of ultraviolet radiation. The SnO₂-Pt cluster sensor structures have been prepared using rf sputtering. Combined effect of UV radiation exposure (λ = 365 nm) and presence of Pt catalyst clusters (10 nm thick) on SnO₂ thin film sensor surface is seen to lead to an enhanced response (4.4 × 10³) for the detection of LPG (200 ppm) at room temperature whereas in the absence of UV illumination a comparable response (∼5 × 10³) could be obtained but only at an elevated temperature of 220 °C. The present study therefore investigates the effect of UV illumination on LPG sensing characteristics of SnO₂ sensors loaded with Pt clusters of varying thickness values. Results indicate the possibility of utilizing the sensor structure with novel dispersal of Pt catalyst clusters on SnO₂ film surface for efficient detection of LPG at room temperature under the illumination of UV radiations.     

Gas sensing properties of SnO2 nanowires on micro-heater

The SnO₂ nanowires (NWs) network gas sensors were fabricated on a micro-electrode and heater suspended in a cavity. The sensors showed selective detection to C₂H₅OH at a heater power during sensor operation as low as 30-40 mW. The gas response and response speed of the SnO₂ NWs sensor to 100 ppm C₂H₅OH were 4.6- and 4.7-fold greater, respectively, than those of the SnO₂ nanoparticles (NPs) sensor with the same electrode geometry. The reasons for these enhanced gas sensing characteristics are discussed in relation to the sensing materials and sensor structures.     

Fast response chlorine gas sensor based on mesoporous SnO2

Mesoporous SnO₂ is obtained through a simple hydrothermal process by using tin chloride as a raw material, urea as a pore-forming agent and pH regulator. X-ray diffraction (XRD), transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS) and Brunauer–Emmett–Teller (BET) nitrogen adsorption–desorption measurements are employed to characterize the obtained mesoporous structures. The results show that the as synthesized material after calcination can be well indexed to tetragonal phase SnO₂ with a mesoporous structure. The sensing properties of the sensor based on mesoporous SnO₂ are investigated. The results reveal that the response to dilute Cl₂ gas of the materials is very high and fast. The short recovery time mainly attributes to the bigger pore size of mesoporous SnO₂. Finally, the reaction mechanism is proposed.     

Enhanced H2S sensing characteristics of SnO2 nanowires functionalized with CuO

The CuO-functionalized SnO₂ nanowire (NW) sensors were fabricated by depositing a slurry containing SnO₂ NWs on a polydimethylsiloxane (PDMS)-guided substrate and subsequently dropping Cu nitrate aqueous solution. The CuO coating increased the gas responses to 20 ppm H₂S up to 74-fold. The R_a/R_g value of the CuO-doped SnO₂ NWs to 20 ppm H₂S was as high as 809 at 300 °C, while the cross-gas responses to 5 ppm NO₂, 100 ppm CO, 200 ppm C₂H₅OH, and 100 ppm C₃H₈ were negligibly low (1.5–4.0). Moreover, the 90% response times to H₂S were as short as 1–2 s at 300–400 °C. The selective detection of H₂S and enhancement of the gas response were attributed to the uniform distribution of the sensitizer (CuO) on the surface of the less agglomerated network of the SnO₂ NWs.     

Suppression of NO and SO2 cross-sensitivity in electrochemical CO2 sensors with filter layers

Interfering effects of NO and SO₂ gases on CO₂ sensing performance of the solid state galvanic cell, Pt, O₂, CO₂, Na₂CO₃–BaCO₃ǀǀNa⁺ǀǀNa₂Ti₆O₁₃–TiO₂, O₂, Pt were investigated at 673 K and 773 K. In the interfering gases concentration ranges of 50–150 ppm NO and 5–15 ppm SO₂, exposure to NO gas guaranteed a recovery of electromotive force (EMF) from the relatively small EMF deviation. However, SO₂ gas remarkably degraded the performance of the sensor arising from the formation of sulfate on the sensing electrode. Na₂CO₃–SnO₂, Na₂CO₃–SnO₂–Cu, and Na₂CO₃–SnO₂–CuO were heat-treated and adopted as filter materials adjacent to the sensing electrode. The EMF response of the CO₂ sensors with filters was compared in terms of filter efficiency. Among them, Na₂CO₃–SnO₂–CuO filter showed the most promising characteristics in suppressing NO and SO₂ gas interference.     

Growth kinetics of nanograins in SnO2 fibers and size dependent sensing properties

The present study investigates the growth kinetics of SnO₂ nanograins and determines the activation energy and mechanism of the growth in nanofiber form. The activation energy for the growth of the SnO₂ nanograins was estimated to be ∼28.28 kJ/mol, which is an order of magnitude smaller than that of bulk SnO₂. The estimated m value suggests that the growth mechanism of the nanograins is primarily through lattice diffusion in the pore control scheme. Precise control of the calcination temperature and time is necessary to maximize the efficiency of electrospinning-synthesized SnO₂ nanofibers for sensor applications. Importantly, the sensor fabricated with nanofibers of small nanograins showed much better sensing properties to CO and NO₂ comparing with the sensor fabricated with nanofibers of large nanograins. A mechanism to explain this finding is suggested.     

Ordered mesoporous Pd/SnO2 synthesized by a nanocasting route for high hydrogen sensing performance

Ordered mesoporous SnO₂ and mesoporous Pd/SnO₂ have been successfully synthesized via nanocasting method using the hexagonal mesoporous SBA-15 as template. Two different procedures, impregnation technique and direct synthesis, were utilized for the doping of Pd in the mesoporous SnO₂. The results of small angle X-ray diffraction (SAXD), nitrogen adsorption–desorption and transmission electron microscopy (TEM) demonstrate that the SnO₂ and Pd/SnO₂ display ordered mesoporous structures and high surface areas. Wide angle X-ray diffraction (WAXD) and X-ray photoelectron spectroscopy (XPS) reveal tetragonal structure of SnO₂ and the existence of Pd element. The sensing properties of mesoporous SnO₂ and mesoporous Pd/SnO₂ for H₂ were detected. The sensor utilizing mesoporous Pd/SnO₂ via direct synthesis method exhibits excellent response and recovery behavior and much higher sensitivity to H₂, compared to those using mesoporous SnO₂ and mesoporous Pd/SnO₂ via impregnation technique. It is believed that its high gas sensing performance is derived from the large surface area, high activity and well dispersion of Pd additive, as well as high porosity, which lead to highly effective surface interaction between the target gas molecules and the surface active sites.     

Hydrogen gas sensing properties of Pt/Ta2O5 Schottky diodes based on Si and SiC substrates

We developed Pt/tantalum oxide (Ta₂O₅) Schottky diodes for hydrogen sensing applications. Thin layer (4 nm) of Ta₂O₅ was deposited on silicon (Si) and silicon carbide (SiC) substrates using the radio frequency sputtering technique. We compared the performance of these sensors at different temperatures of 100 °C and 150 °C. At these operating temperatures, the sensor based on SiC exhibited a larger sensitivity, whilst the sensor based on Si exhibited a faster response toward hydrogen gas. We discussed herein, the experimental results obtained for these Pt/Ta₂O₅ based Schottky diodes exhibited that they are promising candidates for hydrogen sensing applications.     

Effect of micro-electrode geometry on NO2 gas-sensing characteristics of one-dimensional tin dioxide nanostructure microsensors

Electrodes with micro-gaps are fabricated by using dc-sputtering and FIB techniques. SnO₂ nanowires are deposited on the micro-gap (1-30 μm) by suspension dropping method to fabricate a micro-gas sensor. The sensing ability of various SnO₂ micro-gap sensors is measured. A comparison between sensors reveals that the short-gap electrode has numerous advantages in terms of reliability, high sensitivity and detection of low concentrations of NO₂, while the large-gap electrode is relatively sensitive for high concentrations. Conductance measurements are carried out at different surface temperatures and NO₂ concentrations in order to investigate the effects that the gap size has on the overall sensor conductance. The results suggest that the interface between the electrode and sensitive layer has a very important role for the sensing mechanism of tin dioxide gas sensors.     

The low temperature polysilicon (LTPS) thin film MOS Schottky diode on glass substrate for low cost and high performance CO sensing applications

The Au/SnO₂/n-LTPS MOS Schottky diode prepared on a glass substrate for carbon monoxide (CO) sensing applications is studied. The n-LTPS (n-type low temperature polysilicon) is prepared by excimer laser annealing and PH₃ plasma treatment of an amorphous Si thin film on glass substrate. The developed Schottky diode exhibits a high relative response ratio of ∼546% to 100 ppm CO ambient under condition of 200 °C and −3 V bias. The response ratio is better than the reported SnO₂ based resistive type CO sensors of 100% and 37%, respectively on poly-alumina and glass substrates or comparable to 390% of Pt-AlGaN/GaN Schottky diode CO sensor. Thus, the Au/SnO₂/n-LTPS Schottky diode has the potential to develop a low cost high performance CO sensor.     

Fe2O3 modified thick films of nanostructured SnO2 powder consisting of hollow microspheres synthesized from pyrolysis of ultrasonically atomized aerosol for LPG sensing

Nanostructured hollow spheres of SnO₂ with fine nanoparticles were synthesized by ultrasonic atomization. Thick film gas sensors were fabricated by screen printing technique. Different surface modified films (Fe₂O₃ modified SnO₂) were obtained by dipping them into an aqueous solution (0.01 M) of ferric chloride for different intervals of time followed by firing at 500 °C. The structural and microstructural studies of the samples were carried out using XRD, SEM, and TEM. The sensing performance of pure and modified films was studied by exposing various gases at different operating temperatures. One of the modified sample exhibited high response (1990) to 1000 ppm of LPG at 350 °C. Optimum amount of Fe₂O₃ dispersed evenly on the surface_, adsorption and spillover of LPG on Fe₂O₃ misfits and high capacity of adsorption of oxygen on nanostructured hollow spheres may be the reasons of high response.