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1.
Hydrogen (H2) production by using a three reactor chemical looping reforming (TRCLR) technology is an innovative process which utilizes fossil fuels as feed stocks. This process occurs in three steps by employing an oxygen carrier (OC), which is generally a transition metal. As the OC plays an important role, its selection should be done after carefully considering the chemical and physical properties of the material. In this study, various candidate materials for use in a TRCLR process, with methane (CH4) as a fuel stock, were investigated. The results show that the iron (Fe)- and molybdenum (Mo)-based OCs oxidize CH4 completely in the FR at low temperatures. In terms of H2 yield, tungsten (W)-based OCs produce the highest yield, ~3.9 mol-H2/mol-CH4. The equilibrium oxygen partial pressures and the solid circulation rates are the highest for Fe-based OCs. The oxygen carrying capacity of Fe-based OCs is relatively high while its price is low. Therefore, among the OCs investigated, Fe-based OCs were identified as the preferred OC option for a TRCLR process.  相似文献   

2.
Feasibility analysis of methane reforming by hydrogen sulfide for hydrogen production from technical and economical viewpoints was made. An improved Hydrogen Sulfide Methane Reformation (H2SMR) process flowsheet was proposed in order to compare its production costs with those of Steam Methane Reformation (SMR) conventional process. Major findings were: high production of hydrogen, a partial self-sustainability process since some of the hydrogen produced could be used as an energy source, no greenhouse gases generated, common sizes of main equipment for a typical H2 production and the possibility of eliminating Claus plants. Aspen Plus® V8.4 simulation software was used. Results showed H2SMR is a more economical source of H2 production than SMR conventional process, with an estimated cost of 1.41 $/kg.  相似文献   

3.
Hydrogen is a clean fuel widely used in fuel cells, engines, rockets and many other devices. The catalytic decomposition of methane (CDM) is a COx-free hydrogen production technology from which carbon nano materials (CNMs) can be generated as a high value-added byproduct for electrode, membranes and sensors. Recent work has focused on developing a low cost catalyst that could work without rapid deactivation by carbon deposition. In this review, the economic and environmental evaluation of CDM are compared with coal gasification, steam reforming of methane, and methanol steam reforming in terms of productivity, CO2 emissions, and H2 production and cost. CDM could be a favorable technology for on-site demand-driven hydrogen production on a small or medium industrial scale. This study covers the Fe-based, Ni-based, noble metal, and carbonaceous catalysts for the CDM process. Focusing on hydrogen (or carbon) yield and production cost, Fe-based catalysts are preferable for CDM. Although Ni-based catalysts showed a much higher hydrogen yield with 0.39 molH2/gcat./h than Fe-based catalysts with 0.22 molH2/gcat./h, the hydrogen cost of the former was estimated to be 100-fold higher ($0.89/$0.009). Further, the CDM performance on different types of reactors are detailed, whereas the molten-metal catalyst/reactor is suggested to be a promising route to commercialize CDM. Finally, the formation mechanism, characterization, and utilization of carbon byproducts with different morphologies and structures are described and analyzed. Versus other reviews, this review shows that cheap Fe-based catalysts (10 tons H2/1 ton iron ore) and novel molten-metal reactors (95% methane conversion) for CDM are feasible research directions for a fundamental understanding of CDM. The CNMs by CDM could be applied to the waste water purification, lubricating oils, and supercapacitors.  相似文献   

4.
Hydrogen (H2) shows promise as an energy carrier in contributing to emissions reductions from sectors which have been difficult to decarbonize, like industry and transportation. At the same time, flexible H2 production via electrolysis can also support cost-effective integration of high shares of variable renewable energy (VRE) in the power system. In this work, we develop a least-cost investment planning model to co-optimize investments in electricity and H2 infrastructure to serve electricity and H2 demands under various low-carbon scenarios. Applying the model to a case study of Texas in 2050, we find that H2 is produced in approximately equal amounts from electricity and natural gas under the least-cost expansion plan with a CO2 price of $30–60/tonne. An increasing CO2 price favors electrolysis, while increasing H2 demand favors H2 production from Steam Methane Reforming (SMR) of natural gas. H2 production is found to be a cost effective solution to reduce emissions in the electric power system as it provides flexibility otherwise provided by natural gas power plants and enables high shares of VRE with less battery storage. Additionally, the availability of flexible electricity demand via electrolysis makes carbon capture and storage (CCS) deployment for SMR cost-effective at lower CO2 prices ($90/tonne CO2) than for power generation ($180/tonne CO2). The total emissions attributable to H2 production is found to be dependent on the H2 demand. The marginal emissions from H2 production increase with the H2 demand for CO2 prices less than $90/tonne CO2, due to shift in supply from electrolysis to SMR. For a CO2 price of $60/tonne we estimate the production weighted-average H2 price to be between $1.30–1.66/kg across three H2 demand scenarios. These findings indicate the importance of joint planning of electricity and H2 infrastructure for cost-effective energy system decarbonization.  相似文献   

5.
Chemical looping reforming (CLR) is an efficient technology to convert hydrocarbon fuels into CO2 and H2 using metal oxide based oxygen carriers. The novelty of the present study is to utilize electronic waste such as printed circuit board (PCB) to generate high quality syngas and metallic components for the CLR process. A portion of the syngas generated during e-waste pyrolysis is used with coal and polypropylene for effective combustion. A techno-economic analysis is performed for the production of hydrogen and electricity in the CLR method. The levelized costs for electricity (LCOE), hydrogen (LCOH), syngas (LCOS), and metal (LCOM) production using e-wastes are estimated as 92.28 $/MWh, 3.67 $/kg, 0.0034 $/kWh, and 24.32 $/ton, respectively. The LCOH is found to be the least of 2.90 $/kg under the co-feed conditions of PCB syngas-PP. The integration of the e-waste based CLR with a steam turbine system achieved a net efficiency of 50%.  相似文献   

6.
In this work, a novel hydrogen production process (Integrated Chemical Looping Water Splitting “ICLWS”) has been developed. The modelled process has been optimised via heat integration between the main process units. The effects of the key process variables (i.e. the oxygen carrier-to-fuel ratio, steam flow rate and discharged gas temperature) on the behaviour of the reducer and oxidiser reactors were investigated. The thermal and exergy efficiencies of the process were studied and compared against a conventional steam-methane reforming (SMR) process. Finally, the economic feasibility of the process was evaluated based on the corresponding CAPEX, OPEX and first-year plant cost per kg of the hydrogen produced. The thermal efficiency of the ICLWS process was improved by 31.1% compared to the baseline (Chemical Looping Water Splitting without heat integration) process. The hydrogen efficiency and the effective efficiencies were also higher by 11.7% and 11.9%, respectively compared to the SMR process. The sensitivity analysis showed that the oxygen carrier–to-methane and -steam ratios enhanced the discharged gas and solid conversions from both the reducer and oxidiser. Unlike for the oxidiser, the temperature of the discharged gas and solids from the reducer had an impact on the gas and solid conversion. The economic evaluation of the process indicated hydrogen production costs of $1.41 and $1.62 per kilogram of hydrogen produced for Fe-based oxygen carriers supported by ZrO2 and MgAl2O4, respectively - 14% and 1.2% lower for the SMR process H2 production costs respectively.  相似文献   

7.
In this work, the performance of a PEMFC (proton exchange membrane fuel cell) system integrated with a biogas chemical looping reforming processor is analyzed. The global efficiency is investigated by means of a thermodynamic study and the application of a generalized steady-state electrochemical model. The theoretical analysis is carried out for the commercial fuel cell BCS 500W stack. From literature, chemical looping reforming (CLR) is described as an attractive process only if the system operates at high pressure. However, the present research shows that advantages of the CLR process can be obtained at atmospheric pressure if this technology is integrated with a PEMFC system. The performance of a complete fuel cell system employing a fuel processor based on CLR technology is compared with those achieved when conventional fuel processors (steam reforming (SR), partial oxidation (PO) and auto-thermal reforming (ATR)) are used. In the first part of this paper, the Gibbs energy minimization method is applied to the unit comprising the fuel- and air-reactors in CLR or to the reformer (SR, PO, ATR). The goal is to investigate the characteristics of these different types of reforming process to generate hydrogen from clean model biogas and identify the optimized operating conditions for each process. Then, in the second part of this research, material and energy balances are solved for the complete fuel cell system processing biogas, taking into account the optimized conditions found in the first part. The overall efficiency of the PEMFC stack integrated with the fuel processor is found to be dependent on the required power demand. At low loads, efficiency is around 45%, whereas, at higher power demands, efficiencies around 25% are calculated for all the fuel processors. Simulation results show that, to generate the same molar flow-rate of H2 to operate the PEMFC stack at a given current, the global process involving SR reactor is by far much more energy demanding than the other technologies. In this case, biogas is burnt in a catalytic combustor to supply the energy required, and there is a concern with respect to CO2 emissions. The use of fuel processors based on CLR, PO or ATR results in an auto-thermal global process. If CLR based fuel processor is employed, CO2 can be easily recovered, since air is not mixed with the reformate. In addition, the highest values of voltage and power are achieved when the PEMFC stack is fed on the stream coming from SR and CLR fuel processors. When a H2 mixture is produced by reforming biogas through PO and ATR technologies, the relative anode overpotential of a single cell is about 55 mV, whereas, with the use of CLR and SR processes, this value is reduced to ∼37 and 24 mV, respectively. In this way, CLR can be seen as an advantageous reforming technology, since it allows that the global process can be operated under auto-thermal conditions and, at the same time, it allows the PEMFC stack to achieve values of voltage and power closer to those obtained when SR fuel processors are used. Thus, efforts on the development of fuel processors based on CLR technology operating at atmospheric pressure can be considered by future researchers. In the case of biogas, the CO2 captured can produce additional economical benefits in a ‘carbon market’.  相似文献   

8.
There is great consensus that hydrogen will become an important energy carrier in the future. Currently, hydrogen is mainly produced by steam reforming of natural gas/methane on large industrial scale or by electrolysis of water when high-purity hydrogen is needed for small-scale hydrogen plants. Although the conventional steam reforming process is currently the most economical process for hydrogen production, the global energy and carbon efficiency of this process is still relatively low and an improvement of the process is key for further implementation of hydrogen as a fuel source. Different approaches for more efficient hydrogen production with integrated CO2 capture have been discussed in literature: Chemical Looping Combustion (CLC) or Chemical Looping Reforming (CLR) and membrane reactors have been proposed as more efficient alternative reactor concepts relative to the conventional steam reforming process. However, these systems still present some drawbacks. In the present work a novel hybrid reactor concept that combines the CLR technology with a membrane reactor system is presented, discussed and compared with several other novel technologies. Thermodynamic studies for the new reactor concept, referred to as Membrane-Assisted Chemical Looping Reforming (MA-CLR), have been carried out to determine the hydrogen recovery, methane conversion as well as global efficiency under different operating conditions, which is shown to compare quite favorably to other novel technologies for H2 production with CO2 capture.  相似文献   

9.
Three conventional and novel hydrogen and liquid fuel production schemes, i.e. steam methane reforming (SMR), solar SMR, and hybrid solar-redox processes are investigated in the current study. H2 (and liquid fuel) productivity, energy conversion efficiency, and associated CO2 emissions are evaluated based on a consistent set of process conditions and assumptions. The conventional SMR is estimated to be 68.7% efficient (HHV) with 90% CO2 capture. Integration of solar energy with methane in solar SMR and hybrid solar-redox processes is estimated to result in up to 85% reduction in life-cycle CO2 emission for hydrogen production as well as 99–122% methane to fuel conversion efficiency. Compared to the reforming-based schemes, the hybrid solar-redox process offers flexibility and 6.5–8% higher equivalent efficiency for liquid fuel and hydrogen co-production. While a number of operational parameters such as solar absorption efficiency, steam to methane ratio, operating pressure, and steam conversion can affect the process performances, solar energy integrated methane conversion processes have the potential to be efficient and environmentally friendly for hydrogen (and liquid fuel) production.  相似文献   

10.
Hydrogen (H2) is pivotal to phasing out fossil fuel-based energy systems. It can be produced from different sources and using different technologies. Very few studies comprehensively discuss all available state-of-the-art technologies for H2 production, the challenges facing each process, and their economic feasibility and sustainability. The current study thus addresses these gaps to effectively direct future research towards improving H2 production techniques. Many conventional methods contribute to large greenhouse gas footprints, with high production costs and low efficiency. Steam methane reforming and coal gasification dominate the supply side of H2, due to their low production costs (<$3.50/kg). Water-splitting offers one of the most environmentally benign production methods when integrated with renewable energy sources. However, it is considerably expensive and ridden with the flaw of production of harmful by-products that affect efficiency. Fossil fuel processing technologies remain one of the most efficient forms of H2 production sources, with yields exceeding 80% and reaching up to 100%, with the lowest cost despite their high reliance on expensive catalysts. Whereas solar-driven power systems cost slightly less than $10 kg?1, coal gasification and steam reforming cost below $3.05 kg?1. Future research thus needs to be directed towards cost reduction of renewable energy-based H2 production systems, as well as in their decarbonization and designing more robust H2 storage systems that are compatible with long-distance distribution networks with adequate fuelling stations.  相似文献   

11.
This work presents a novel plant configuration for power production from solid fuels with integrated CO2 capture. Specifically, the Gas Switching Combustion (GSC) system is integrated with a Humid Air Turbine (HAT) power cycle and a slurry fed entrained flow (GE-Texaco) gasifier or a dry fed (Shell) gasifier with a partial water quench. The primary novelty of the proposed GSC-HAT plant is that the reduction and oxidation reactor stages of the GSC operation can be decoupled allowing for flexible operation, with the oxygen carrier serving as a chemical and thermal energy storage medium. This can allow the air separation unit, gasifier, gas clean-up, CO2 compressors and downstream CO2 transport and storage network to be downsized for operation under steady state conditions, while the reactors and the power cycle operate flexibly to follow load. Such cost-effective flexibility will be highly valued in future energy systems with high shares of variable renewable energy. The GSC-HAT plant achieves 42.5% electrical efficiency with 95.0% CO2 capture rate with the Shell gasifier, and 41.6% efficiency and 99.2% CO2 capture with the GE gasifier. An exergy analysis performed for the GE gasifier case revealed that this plant reached 38.9% exergy efficiency, only 1.6%-points below an inflexible GSC-IGCC benchmark configuration, while reaching around 5%-points higher CO2 capture rate. Near-zero SOx and NOx emissions are achieved through pre-combustion gas clean-up and flameless fuel combustion. Overall, this flexible and efficient near-zero emission power plant appears to be a promising alternative in a future carbon constrained world with increasing shares of variable renewables and more stringent pollutant (NOx, SOx) regulations.  相似文献   

12.
Steam methane reforming (SMR) needs the reaction heat at a temperature above 800 °C provided by the combustion of natural gas and suffers from adverse environmental impact and the hydrogen separated from other chemicals needs extra energy penalty. In order to avoid the expensive cost and high power consumption caused by capturing CO2 after combustion in SMR, natural gas Chemical Looping Reforming (CLR) is proposed, where the chemical looping combustion of metal oxides replaced the direct combustion of NG to convert natural gas to hydrogen and carbon dioxide. Although CO2 can be separated with less energy penalty when combustion, CLR still require higher temperature heat for the hydrogen production and cause the poor sintering of oxygen carriers (OC). Here, we report a high-rate hydrogen production and low-energy penalty of strategy by natural gas chemical-looping process with both metallic oxide reduction and metal oxidation coupled with steam. Fe3O4 is employed as an oxygen carrier. Different from the common chemical looping reforming, the double side reactions of both the reduction and oxidization enable to provide the hydrogen in the range of 500–600 °C under the atmospheric pressure. Furthermore, the CO2 is absorbed and captured with reduction reaction simultaneously.Through the thermodynamic analysis and irreversibility analysis of hydrogen production by natural gas via chemical looping reforming at atmospheric pressure, we provide a possibility of hydrogen production from methane at moderate temperature. The reported results in this paper should be viewed as optimistic due to several idealized assumptions: Considering that the chemical looping reaction is carried out at the equilibrium temperature of 500 °C, and complete CO2 capture can be achieved. It is assumed that the unreacted methane and hydrogen are completely separated by physical adsorption. This paper may have the potential of saving the natural gas consumption required to produce 1 m3 H2 and reducing the cost of hydrogen production.  相似文献   

13.
This work focused on chemical looping reforming (CLR) of ethanol-containing wastewater using iron-based oxygen carrier for high ratio H2/CO syngas. Effects of various operating parameters on CLR experiments have been investigated. High temperature promotes the reactivity of oxygen carrier and release more lattice oxygen for CLR of ethanol-containing wastewater to realize maximum carbon conversion. 5% ethanol-containing wastewater, closed to the actual concentration of alcohol distillery wastewater, favors syngas yield. Ethanol-containing wastewater CLR processes could be divided into three stages, including the catalytic cracking, combination of catalytic cracking and reforming, and mainly catalytic reforming of ethanol, corresponding to three reduction periods Fe2O3 → Fe3O4, Fe3O4 → Fe2O2.45, and Fe2O2.45 → FeO, respectively. The whole process of ethanol-containing organic wastewater CLR is exothermic. Reaction heat released from the oxidation process of the reduced oxygen carrier can meet heat demand for CLR process. Ethanol-containing organic wastewater CLR opens up a new direction for hydrogen generation and waste treatment.  相似文献   

14.
A techno-economic study is performed for a large scale combustion-less hydrogen production process based on Steam Methane Reforming (SMR). Two process versions relying on different renewable heat sources are compared: (1) direct solar heating from a concentrated solar power system, and (2) radiation from resistive electrical heaters (electric SMR). Both processes are developed around an integrated micro-reactor technology, incorporating in a monolithic block most sub-processes needed to perform SMR. A baseline techno-economic scenario with low-cost feedstock and electricity, priced at $4/MMBtu and $0.04/kWh respectively, results in an LCOH of $2.31/kgH2 for solar SMR and $1.59/kgH2 for electric SMR. Results further show that solar SMR is currently more attractive economically than electric SMR coupled with distributed wind power systems, but electric SMR is more favourable in the long term due to the expected future improvements in the LCOE and capacity factor of wind power systems.  相似文献   

15.
Four ethanol-derived hydrogen production processes including conventional ethanol steam reforming (ESR), sorption enhanced steam reforming (SESR), chemical looping reforming (CLR) and sorption enhanced chemical looping reforming (SECLR) were simulated on the basis of energy self-sufficiency, i.e. process energy requirement supplied by burning some of the produced hydrogen. The process performances in terms of hydrogen productivity, hydrogen purity, ethanol conversion, CO2 capture ability and thermal efficiency were compared at their maximized net hydrogen. The simulation results showed that the sorption enhanced processes yield better performances than the conventional ESR and CLR because their in situ CO2 sorption increases hydrogen production and provides heat from the sorption reaction. SECLR is the most promising process as it offers the highest net hydrogen with high-purity hydrogen at low energy requirement. Only 12.5% of the produced hydrogen was diverted into combustion to fulfill the process's energy requirement. The thermal efficiency of SECLR was evaluated at 86% at its optimal condition.  相似文献   

16.
In this study, thermodynamic analysis of the syngas production using biodiesel derived from waste cooking oil is studied based on the chemical looping reforming (CLR) process. The NiO is used as the oxygen carrier to carry out the thermodynamic analysis. Syngas with various H2/CO ratios can be obtained by chemical looping dry reforming (CL-DR) or steam reforming (CL-SR). It is found that the syngas obtained from CL-DR is suitable for long-chain carbon fuel synthesis while syngas obtained from CL-SR is suitable for methanol synthesis. The carbon-free syngas production can be obtained when reforming temperature is higher than 700 °C for all processes. To convert the carbon resulted from biodiesel coking and operate the CLR with a lower oxygen carrier flow rate, a carbon reactor is introduced between the air and fuel reactors for removing the carbon using H2O or CO2 as the oxidizing agent. Because of the endothermic nature of both Boudouard and water-gas reactions, the carbon conversion in the carbon reactor increases with increased reaction temperature. High purity H2 or CO yield can be obtained when the carbon reactor is operated with high reaction temperature and oxidizing agent flow.  相似文献   

17.
Alternative hydrogen production technologies are sought in part to reduce the greenhouse gas (GHG) emissions intensity compared with Steam Methane Reforming (SMR), currently the most commonly employed hydrogen production technology globally. This study investigates hydrogen production via High Temperature Steam Electrolysis (HTSE) in terms of GHG emissions and cost of hydrogen production using a combination of Aspen HYSYS® modelling and life cycle assessment. Results show that HTSE yields life cycle GHG emissions from 3 to 20 kg CO2e/kg H2 and costs from $2.5 to 5/kg H2, depending on the system parameters (e.g., energy source). A carbon price of $360/tonne CO2e is estimated to be required to make HTSE economically competitive with SMR. This is estimated to potentially decrease to $50/tonne CO2e with future technology advancements (e.g., fuel cell lifetime). The study offers insights for technology developers seeking to improve HTSE, and policy makers for decisions such as considering support for development of hydrogen production technologies.  相似文献   

18.
The three-dimensional computational fluid dynamics (CFD) model was used in a sleeve-type steam methane reforming (SMR) reactor for H2 production of 2.5 Nm3/h from natural gas. The feed and combustion gases acted as a counter-current heat exchange owing to a narrow sleeve equipped between the combustor and catalyst-bed. The CFD results were validated against the experimental data of the SMR reactor with a sleeve gap size of 3 mm. The effect of the sleeve gap size and the flame shape on process performances such as H2 production rate, thermal efficiency, and uniformity of catalyst-bed temperature was investigated using the CFD model. The sleeve gap size influenced the gas velocity inside the sleeve gap and the convective heat transfer. The SMR reactor with a sleeve gap size of 7 mm showed the highest H2 production rate and thermal efficiency when comparing six sleeve gap sizes ranging from 2 to 10 mm. A new flame shape for the SMR reactor with the sleeve gap size of 7 mm was proposed to improve the process performances.  相似文献   

19.
Kinetic data relevant to steam methane reforming (SMR) are often applied to catalysts and conditions for which they have not been derived. In this work, kinetic rates for the two SMR and water gas shift reactions were derived for 12 commonly used reforming catalysts based on conversion data obtained from the literature. Subsequently, these rates were tested in dynamic operation, steady-state, and equilibrium using a 1-D reactor model developed in-house with gPROMS model builder. Modelling outputs were further validated independently at equilibrium using the software chemical equilibrium with applications (CEA), and the literature. The effect of variables such as temperature, pressure, steam to carbon ratio (S/C), and gas mass flux (Gs) on the performance of the SMR process was then studied in terms of fuel and steam conversion (%), H2 purity (%), H2 yield (wt. % of CH4) and selectivity of the carbon-based products. A comparative study was then performed for the 12 catalysts. Some catalysts showed better activity owing to their fast kinetics when they are tested in mild industrial conditions, while others performed better in more severe industrial conditions, substantiating that the choice of a catalyst ought to depend on the operating conditions.  相似文献   

20.
The focus of this study is to carry out techno-economic analysis of a pre-combustion capture method in Natural Gas based power plants with a novel reactor concept, Gas Switching Reforming (GSR). This reactor concept enables auto thermal natural gas reforming with integrated CO2 capture. The process analysed integrates GSR, Water Gas Shift (WGS), and Pressure Swing Adsorption (PSA) into a Natural Gas based combined cycle power plant. The overall process is defined as GSR-CC. Sensitivity studies have been carried out to understand the performance of the GSR-CC process by changing the oxygen carrier utilization and Steam/Carbon ratio in GSR. The net electrical efficiency of the GSR-CC lies between 45.1% and 46.2% and the levelised cost of electricity lies between 124.4 and 128.1 $/MWh (at European natural gas prices) for the parameter space assumed in this study. By eliminating the WGS step from the process, the net electrical efficiency improves to 47.4% and the levelised cost of electricity reduces to 120.7 $/MWh. Significant scope exists for further efficiency improvements and cost reductions from the GSR-CC system. In addition, the GSR-CC process achieves high CO2 avoidance rates (>95%) and offers the possibility to produce pure H2 during times of low electricity demands.  相似文献   

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