A novel single‐stage AC–DC converter with quasi‐resonant zero‐voltage‐switching for high power factor and high efficient applications

A new single‐stage‐isolated ac–dc converter that can guarantee both high efficiency and high power factor is proposed. It is based on a new dc–dc topology that has prominent conversion ratio similar to that of boost topology so that it is adequate to deal with the universal ac input. In addition, since it utilizes the transformer more than others based on the general flyback topology, the size of whole power system can be reduced due to the reduced transformer. Moreover, the voltage stresses on the secondary rectifiers can be clamped to the output voltage by adopting the capacitive output filter and clamp diode, and the turn‐off loss in the main switch can be reduced by utilizing the resonance. Furthermore, since this converter operates at the boundary conduction mode, the line input current can be shaped as the waveform of a line voltage automatically and the quasi‐resonant zero‐voltage switching can be obtained. Consequently, it features higher efficiency, lower voltage stress, and smaller sized transformer than other topologies. A 100 W prototype has been built and tested as the validation of the proposed topology. Copyright © 2010 John Wiley & Sons, Ltd.     

Isolated Ac/Dc Converter Using Soft Switching Technique

This paper presents a high‐frequency isolated ac/dc converter using the soft switching technique. The ac/dc converter consists of a matrix converter for transforming three‐phase ac voltage to high‐frequency ac voltage, a high‐frequency transformer, and an ac/dc rectifier. In order to reduce the switching loss, soft switching at every commutation of the matrix converter and ac/dc converter is achieved. The effectiveness of the proposed converter and the control scheme was verified by experiments.     

Series resonant ZCS‐PFM DC‐DC power converter with high‐frequency high‐voltage transformer link for high‐power magnetron drive

This paper presents a single lossless inductive snubber‐assisted ZCS‐PFM series resonant DC‐DC power converter with a high‐frequency high‐voltage transformer link for industrial‐use high‐power magnetron drive. The current flowing through the active power switches rises gradually at a turned‐on transient state with the aid of a single lossless snubber inductor, and ZCS turn‐on commutation based on overlapping current can be achieved via the wide range pulse frequency modulation control scheme. The high‐frequency high‐voltage transformer primary side resonant current always becomes continuous operation mode, by electromagnetic loose coupling design of the high‐frequency high‐voltage transformer and the magnetizing inductance of the high‐frequency high‐voltage transformer. As a result, this high‐voltage power converter circuit for the magnetron can achieve a complete zero current soft switching under the condition of broad width gate voltage signals. Furthermore, this high‐voltage DC‐DC power converter circuit can regulate the output power from zero to full over audible frequency range via the two resonant frequency circuit design. Its operating performances are evaluated and discussed on the basis of the power loss analysis simulation and the experimental results from a practical point of view. © 2005 Wiley Periodicals, Inc. Electr Eng Jpn, 153(3): 79–87, 2005; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20126     

A High‐Frequency Cycloconverter Based on a Phase‐Shift Control Method

This paper proposes a new control method for a high‐frequency cycloconverter consisting of two half‐bridge inverters and a series–resonant circuit. This cycloconverter acts as an ac‐to‐ac direct power conversion circuit without any dc stage. This circuit does not require a diode bridge rectifier, and thus, can be used to reduce forward voltage drops and power losses in the diodes. A new phase‐shift control method is proposed to regulate the capacitor voltage in each half‐bridge inverter and to achieve zero‐voltage switching. The proposed phase‐shift control is theoretically discussed and is also verified by an experimental circuit consisting of superjunction power MOSFETs. As a result, the proposed high‐frequency cycloconverter exhibits a good power conversion efficiency as high as 97.7% at the rated power of 1.3 kW.     

A high step‐up half‐bridge DC/DC converter with a special coupled inductor for input current ripple cancelation and extended voltage doubler circuit for power conditioning of fuel cell systems

This paper presents a high step‐up soft switched dc–dc converter having the feature of current ripple cancelation in the input stage that is specialized for power conditioning of fuel cell systems. The converter comprises a special half‐bridge converter and a rectifier stage based upon the voltage‐doubler circuit, in which the coupled‐inductor technology is amalgamated with switched‐capacitor circuit. The input current with no ripple is the principal characteristics of this topology that is achieved by utilizing a small coupled inductor. In addition, the low clamped voltage stress across both power switches and output diodes is another advantage of the proposed converter, which allows employing the metal–oxide–semiconductor field‐effect transistors with minuscule on‐state resistance and diodes with lower forward voltage‐drop, and thereby, the semiconductors' conduction losses diminish considerably. The inherent nature of this topology handles the switching scheme based on the asymmetrical pulse width modulation in order for switches to establish the zero voltage switching, leading to lower switching losses. Besides, because of the absence of the reverse‐recovery phenomenon, all diodes turn off with zero current switching. At last, a 250‐W laboratory prototype with the input voltage 24 V and output voltage 380 V is implemented to verify the especial features of the proposed converter. Copyright © 2015 John Wiley & Sons, Ltd. Copyright © 2015 John Wiley & Sons, Ltd.     

Single‐Stage ZVS‐PWM AC‐AC Power Converter Using All SiC Power Module for High‐Frequency Induction Heating Applications

This paper presents a novel prototype of a single‐stage zero voltage soft‐switching pulse‐width modulation ‐controlled ac‐ac converter with a silicon carbide (SiC)‐MOSFET/SiC‐SBD power module for high‐frequency (HF) induction heating (IH) applications. The newly developed ac‐ac converter can achieve higher efficiency than a Si‐IGBT/Si‐PN diode power module‐based prototype due to a low ON‐resistance of SiC‐MOSFET and a low forward voltage of SiC‐SBD under the condition of HF switching. The performances of the new prototype converter are evaluated by experiment with a single‐phase IH utensil of ferromagnetic stainless metal, after which the high‐efficiency and low switching noise characteristics due to the all SiC power module are actually demonstrated.     

A novel prototype of auxiliary edge resonant bridge leg link snubber‐assisted soft‐switching sine‐wave PWM inverter

This paper proposes a new circuit topology of the three‐phase soft‐switching PWM inverter and PFC converter using IGBT power modules, which has the improved active auxiliary switch and edge resonant bridge leg‐commutation‐link soft‐switching snubber circuit with pulse current regenerative feedback loop as compared with the typical auxiliary resonant pole snubber discussed previously. This three‐phase soft‐switching PWM double converter is more suitable and acceptable for a large‐capacity uninterruptible power supply, PFC converter, utility‐interactive bidirectional converter, and so forth. In this paper, the soft‐switching operation and optimum circuit design of the novel type active auxiliary edge resonant bridge leg commutation link snubber treated here are described for high‐power applications. Both the main active power switches and the auxiliary active power switches achieve soft switching under the principles of ZVS or ZCS in this three‐phase inverter switching. This three‐phase soft‐switching commutation scheme can effectively minimize the switching surge‐related electromagnetic noise and the switching power losses of the power semiconductor devices; IGBTs and modules used here. This three‐phase inverter and rectifier coupled double converter system does not need any sensing circuit and its peripheral logic control circuits to detect the voltage or the current and does not require any unwanted chemical electrolytic capacitor to make the neutral point of the DC power supply voltage source. The performances of this power conditioner are proved on the basis of the experimental and simulation results. Because the power semiconductor switches (IGBT module packages) have a trade‐off relation in the switching fall time and tail current interval characteristics as well as the conductive saturation voltage characteristics, this three‐phase soft‐switching PWM double converter can improve actual efficiency in the output power ranges with a trench gate controlled MOS power semiconductor device which is much improved regarding low saturation voltage. The effectiveness of this is verified from a practical point of view. © 2006 Wiley Periodicals, Inc. Electr Eng Jpn, 155(4): 64–76, 2006; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20207     

Analysis and implementation of a high‐efficiency zero‐voltage‐zero‐current‐switching DC–DC converter

A high‐efficiency zero‐voltage‐zero‐current‐switching DC–DC converter with ripple‐free input current is presented. In the presented converter, the ripple‐free boost cell provides ripple‐free input current and zero‐voltage switching of power switches. The resonant flyback cell provides zero‐voltage switching of power switches and zero‐current switching of the output diode. Also, it has a simple output stage. The proposed converter achieves high efficiency because of the reduction of the switching losses of the power switches and the output diode. Detailed analysis and design of the proposed converter are carried out. A prototype of the proposed converter is developed and its experimental results are presented for validation. Copyright © 2011 John Wiley & Sons, Ltd.     

Comparison of Switching Loss of Single‐Phase Step‐Up/Step‐Down Bidirectional Converter with Voltage‐Fed/Current‐Fed Hybrid‐Type Operation

Electric energy storage systems are very important as one of the solutions to global warming. Step‐up/step‐down characteristics are required for electric energy storage systems. In addition, such systems must have high efficiency, low cost, and small scale. Therefore, the authors proposed a single‐phase step‐up/step‐down bidirectional converter with voltage‐fed and current‐fed hybrid‐type operation. The proposed converter consists of a two‐quadrant dc–dc converter and a single‐phase voltage‐fed converter. The circuit has several advantages such as low switching loss, use of very small capacitance, and so on. In this paper, the authors compare a comparison of the switching losses with a simple analysis.     

A novel active auxiliary circuit for efficiency enhancement integrated with synchronous buck converter

In this paper, a novel auxiliary circuit is introduced for the synchronous buck converter. This auxiliary circuit provides zero‐current, zero‐voltage switching conditions for the main and synchronous switches while providing zero‐current condition for the auxiliary switch and diodes. The proposed active auxiliary circuit integrated with synchronous buck converter that emanates to zero‐voltage transition (ZVT)–zero‐current transition (ZCT) pulse width‐modulated (PWM) synchronous buck converter is analyzed, and its operating modes are presented. The additional voltage and current stresses on main, synchronous and auxiliary switches get decimated because of the resonance of the auxiliary circuit that acts for a small segment of time in the proposed converter. The important design feature of soft‐switching converters is the placement of resonant components that mollifies the switching and conduction losses. With the advent of ZVT–ZCT switching, there is an increase in the switching frequency that declines the resonant component values in the converters and also constricts the switching losses. The characteristics of the proposed converter are verified with the simulation in the Power Sim (PSIM) software co‐simulated with MATLAB/SIMULINK environment and implemented experimentally. Copyright © 2016 John Wiley & Sons, Ltd.     

Series resonant high‐voltage DC–DC converter with reduced component count

This paper proposes a novel zero‐current‐switching series resonant high‐voltage DC–DC converter with reduced component count. The series resonant inverter in the proposed topology has two power switches (insulated‐gate bipolar transistors, IGBTs), two resonant capacitors, and only one high‐voltage transformer (HVT) with center‐tapped primary windings. The power switches are connected in the form of a half‐bridge network. The leakage inductances of the transformer's primary windings together with the resonant capacitors form two series resonant circuits. The series resonant circuits are fed alternately by operating the power switches with interleaved half switching cycle. The secondary winding of the HVT is connected to a bridge rectifier circuit to rectify the secondary voltage. The converter operates in the discontinuous conduction mode (DCM) and its output voltage is regulated by pulse frequency modulation. Therefore, all the power switches turn on and off at the zero‐current switching condition. The main features of the proposed converter are its lower core loss, lower cost, and smaller size compared to previously proposed double series resonant high voltage DC–DC converters. The experimental results of a 130‐W prototype of the proposed converter are presented. The results confirm the excellent operation and performance of the converter. © 2016 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

A power decoupling control method for an isolated single‐phase AC‐to‐DC converter based on a high‐frequency cycloconverter

This paper proposes a new power decoupling method for a high‐frequency cycloconverter which converts the single‐phase line‐frequency ac input to the high‐frequency ac output directly. The cycloconverter consists of two half‐bridge inverters, two input filter capacitors, and a series‐resonant circuit. The proposed power decoupling method stores the input power ripple at double the line frequency in the filter capacitors. Therefore, the proposed method achieves a unity power factor in ac input and a constant current amplitude in the high‐frequency output without any additional switching device or energy storage element. This paper theoretically discusses the principle and operating performance of the proposed power decoupling method, and the viability is confirmed by using an experimental isolated ac‐to‐dc converter based on the high‐frequency cycloconverter. As a result, the proposed power decoupling method effectively improved the displacement power factor in the line current to more than 0.99 and reduced the output voltage ripple to 4% without any electrolytic capacitor.     

Newly proposed hybrid resonant commutation bridge‐leg link snubber‐assisted three‐phase ZVZCS‐PWM soft‐switching inverter

This paper presents the newly proposed hybrid resonant commutation bridge‐leg link (HRCB) snubber circuit which can achieve zero voltage and zero current soft‐switching commutation for single‐phase and three‐phase voltage source‐type inverter, along with its unique features and operation principle. The circuit parameter design approach for the HRCB snubber circuit and the determination estimating scheme of the gate pulse timing processing which is more suitable and acceptable for single‐phase and space voltage vector modulated three‐phase voltage source inverter using the HRCB snubber circuit are described in this paper. In particular, the three‐phase voltage source soft‐switching inverter associated with the proposed HRCB circuits are evaluated and discussed from simulation and experimental viewpoints. The practical effectiveness of the HRCB snubber‐assisted three‐phase voltage source soft‐switching inverter using IGBT power modules which is based on the instantaneous space voltage vector modulation is clarified on the output voltage waveform, actual efficiency of electromagnetic noise in comparison with three‐phase voltage source‐type conventional hard‐switching inverter. © 2006 Wiley Periodicals, Inc. Electr Eng Jpn, 157(4): 75–84, 2006; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20111     

Soft‐Switching Interleaved PFC Converter with Lossless Snubber

This paper describes a soft‐switching interleaved power factor correction (PFC) converter with a lossless snubber. AC–DC converters require a unity input power factor characteristic with highly efficient operation to prevent the inflow of harmonic current to the power source. The proposed PFC converter improves the input current ripple with interleave control. The converter realizes a high efficiency by the soft‐switching operation of all switching devices without a large auxiliary resonant circuit. This paper introduces the soft‐switching operation of the converter. In order to confirm the validity of the proposed converter, experiments with a prototype of the PFC converter have been performed. The experimental results indicate that the proposed converter can realize the soft‐switching operation of all switching devices, a reduction in the input current ripple, a unity power factor of 98% or more, a sinusoidal input current, and constant output voltage control. The efficiency of the proposed PFC converter with a lossless snubber is higher than that without the lossless snubber. The results presented in this paper confirm the validity of the proposed converter.     

A novel modulation technique with interleaved‐and‐shifted shoot‐through state placement for quasi‐Z‐source inverters

In this paper, a single‐phase quasi‐Z‐source (qZS) inverter (qZSI), integrating the pulse width modulation (PWM) control with interleaved‐and‐shifted shoot‐through state (STS) placement modulation technique, is proposed to simultaneously achieve both dc voltage boost and dc‐ac inversion. Instead of placing the STS in both inverter legs simultaneously, the addressed method inserts the STS only in left/right inverter leg separately during the positive/negative half cycle of the output voltage to reduce switching losses and thermal stresses of the power devices. The STS shift is also studied to decrease the switching numbers of power devices and thus can improve the efficiency further. Theoretical analysis and design guidelines of the studied inverter are included. Improvement in effectiveness and performance of the devised scheme and modulation strategy are proved experimentally and compared with the previous studies on a built laboratory prototype.     

Quasi‐V2 hysteretic control boost DC–DC regulator with synthetic current ripple technique

Conventionally, a high accuracy operational amplifier (OPA)‐based current sensor is used for sensing current message under a full load range, which increases the cost characteristic. Instead of a high accuracy OPA‐based current sensor, this paper describes using a switching inductor quasi‐V² hysteretic control boost dc–dc regulator with a proposed current‐sensing technique named emulated‐ramp feedback (ERF), which can improve transfer efficiency under a full load range. Two control systems are presented in this paper. The first system, a hysteretic voltage control switching boost converter with ERF, achieves the hysteretic voltage control in a boost regulator and lowers the cost characteristic without using compensator. The second system, a quasi‐V² hysteretic voltage control switching boost converter with ERF, demonstrates the compatibility of ERF technique in rippled‐based control boost converters. The regulator was implemented with TSMC 0.25‐µm HV CMOS process. Experimental results show the second system can work under the specification of 5–12 V with a 0 to 300‐mA load range. Additionally, this system attained a recovery time is 27/95 µs for step‐up/step‐down in a 100 to 300‐mA continuous conduction mode load current, and a peak efficiency of 92.1% with a chip area of only 1.014 mm². Copyright © 2016 John Wiley & Sons, Ltd.     

Steady‐state analysis of a novel ZVT interleaved boost converter

In this paper, a novel soft‐switched interleaved boost converter composed of two‐cell boost conversion units and an auxiliary circuit is proposed and investigated. The proposed auxiliary circuit is implemented using only one auxiliary switch and a minimum number of passive components without an effective increase in the cost and the complexity of the converter. The main advantage of this auxiliary circuit is that it not only provides zero‐voltage‐transition (ZVT) for the main switches but also provides soft switching for the auxiliary switch and diodes. Though all semiconductor devices operate under soft switching, they do not have any additional voltage and current stresses. The proposed converter operates successfully in soft‐switching operation mode for a wide range of input voltage level and the load. In addition, it has advantages such as fewer structure complications, lower cost and ease of control. Since the two‐cell interleaved boost units are identical, operational analysis and design for the converter module become quite simple. In this study, the detailed steady‐state theoretical analysis of the proposed converter is presented, which is verified exactly by simulation and experiments carried out on a prototype of a 120 W and 50 kHz/cell interleaved boost converter. The practical results confirm the results obtained from theoretical analysis. Copyright © 2010 John Wiley & Sons, Ltd.     

A Five‐Element Multiplex Resonant Full‐Bridge DC‐DC Converter with a Variable Inductive Reactance

A five‐element multiplex resonant (LLCLC) full‐bridge DC‐DC converter controlled by pulse frequency modulation (PFM) is proposed in this paper. The high frequency (HF)‐link resonant DC‐DC converter proposed herein can perform wide‐range output power and voltage regulation with a narrow frequency range due to an antiresonant tank that works effectively as a wide‐range variable inductor. The advantageous characteristics of the antiresonant tank provide overcurrent protection in the case of the short‐circuited load condition as well as in the startup interval. Thus, the technical challenges of a conventional LLC DC‐DC converter can be overcome, and the reliability of the relevant switch‐mode power supplies can be improved. The operating principle of the LLCLC DC‐DC converter is described, after which its performance is evaluated in an experimental setup based on the 2.5 kW prototype. Finally, the feasibility of the proposed DC‐DC converter is discussed from a practical point of view.     

Quasi‐active power factor correction on flyback‐based dc/dc converter

This paper presents a novel input current shaper based on a quasi‐active power factor correction (PFC) scheme. In this method, high power factor and low harmonic content are achieved by providing an auxiliary PFC circuit with a driving voltage which is derived from a third winding of the transformer of a cascaded dc/dc flyback converter. It eliminates the use of active switch and control circuit for PFC. The auxiliary winding provides a controlled voltage‐boost function for bulk capacitor without inducing a dead angle in the line current. Since the dc/dc converter operates at high switching frequency, the driving voltage is also of high switching frequency, which results in reducing the size of the magnetic components. Operating principles, analysis and experimental results of the proposed method are presented. Copyright © 2011 John Wiley & Sons, Ltd.     

A soft‐switching high step‐up DC‐DC converter with a single magnetic component

A soft‐switching high step‐up DC‐DC converter with a single magnetic component is presented in this paper. The proposed converter can provide high voltage gain with a relatively low turn ratio of a transformer. Voltage doubler structure is selected for the output stage. Due to this structure, the voltage gain can be increased, and the voltage stresses of output diodes are clamped as the output voltage. Moreover, the output diode currents are controlled by a leakage inductance of a transformer, and the reverse‐recovery loss of the output diodes is significantly reduced. Two power switches in the proposed converter can operate with soft‐switching due to the reflected secondary current. The voltages across the power switches are confined to the clamping capacitor voltage. Steady‐state analysis, simulation, and experimental results for the proposed converter are presented to validate the feasibility and the performance of the proposed converter. Copyright © 2012 John Wiley & Sons, Ltd.