New single-stage low dc bus voltage stress converter for universal line applications

A new single-stage power factor corrected ac–dc converter for universal line applications is proposed in this paper. This converter has a buck topology as a power factor corrector. The dc bus voltage of the proposed converter is always lower than the peak input voltage at any load condition. Therefore, the problem of high dc bus voltage under the light load condition for the single-stage converter is solved, especially in the case of universal line applications. The design equations are presented for the proposed converter and a design example for a 5V 12A application is presented. The theoretical analysis and experimental results show that the dc bus voltage can be limited within 260V and the line input current harmonics can meet IEC 61000-3-2 Class D requirements at any load conditions for the line input voltages from 90 to 260V_ac.     

Duty-ratio feedforward for digitally controlled boost PFC converters

When a "classical" current control scheme is applied, the line current of a boost power-factor-correction (PFC) converter leads the line voltage, resulting in a nonunity fundamental displacement power factor and in important zero-crossing distortion in applications with a high line frequency (e.g., 400-Hz power systems on commercial aircraft). To resolve this problem, a current-control scheme is proposed using duty-ratio feedforward. In this paper, the input impedance of the boost PFC converter for both the classical current-loop controller and the controller using duty-ratio feedforward are derived theoretically. A comparison reveals the advantages of the proposed control scheme: a low total harmonic distortion of the line current, a resistive input impedance, virtually no zero-crossing distortion, and a fundamental displacement power factor close to unity. The theoretical results obtained are verified using an experimental setup of a digitally controlled boost PFC converter.     

A High-Quality Rectifier Based on Sheppard–Taylor Converter Operating in Discontinuous Capacitor Voltage Mode

This paper presents a single-phase soft-switched high power factor (PF) Sheppard-Taylor rectifier suitable for applications requiring low-voltage and high-current output. The proposed rectifier is designed to operate at discontinuous capacitor voltage mode. The Sheppard-Taylor converter in this mode of operation provides zero-voltage turnoff switching, as well as natural input PF correction over a wide range of input voltage, which makes the converter suitable for universal input applications. Due to its simplified control circuitry and reduced switch current stress, this converter presents better efficiency and higher reliability. In addition, the presented converter features continuous input-output currents, which result in low electromagnetic interference emission. Principle of operation, theoretical analysis, and experimental results from a laboratory prototype rated at 45 W/10 Vdc output voltage are presented. The measured efficiency and total harmonic distortion of the input line current were 85% and 3.2%, respectively. The input current harmonics meet the EN61000-3-2 Class D requirements.     

A novel soft-switching high-frequency transformer isolated three-phase AC-to-DC converter with low harmonic distortion

A high-frequency transformer isolated, fixed-frequency, 3-/spl phi/ single-stage ac-to-dc converter using a boost-integrated bridge converter that employs a new gating scheme is proposed. This converter enjoys natural power factor correction with low line current harmonic distortion and symmetric high frequency voltage and current waveforms while ensuring zero-voltage switching for all the switches for a wide variation in load and line voltage. Various operating modes of the converter are presented and analyzed. Based on the analysis, design curves are obtained and an optimum design is given. A design example is presented. Results obtained from SPICE simulation and a 500 W output experimental prototype are given to verify the performance of the proposed converter for varying load as well as line voltage.     

Control of power factor correcting boost converter withoutinstantaneous measurement of input current

This paper proposes a new control method for the constant-frequency control of power factor correcting boost power converter using a sinewave template modulated PWM signal which eliminates the need for instantaneous measurement of the line current for the switching control of the boost converter. The control strategy is based on the notion that the line current can be forced to trace a deterministic waveform such as a sinusoid by considering the implicit model of the sinewave in the boost converter controller structure. The modulating sinewave template is generated using the line voltage, the boost converter output voltage and the load current. The paper provides the analysis and the design of the controller and presents simulation and implementation results to demonstrate its effectiveness     

A single-switch AC/DC converter with voltage regulated storage capacitor

A single-stage power-factor-corrected AC/DC converter (SSPFC) usually causes high voltage stress on the intermediate storage capacitor, due to the lack of control of this voltage. The storage capacitor voltage varies largely with line voltage, and load current and is usually higher than the peak line voltage. This paper presents a new single-switch SSPFC based on a flyback topology for which the storage capacitor voltage is loosely regulated by the output voltage. Without using extra power switches to increase the control dimension, the proposed converter uses a flyback converter with dual-output transformer to achieve the control purpose. The range of storage capacitor voltage change against the change of input voltage and load current is significantly reduced. Moreover, the maximum storage capacitor voltage can stay below the peak line voltage at high line condition. Experimental results verifying the operation of the proposed SSPFC are also reported.     

Current-fed three-phase and voltage-fed three-phase activeconverters with optimum PWM pattern scheme and their performanceevaluations

This paper describes a new approach to select the optimum sinewave pulsewidth modulation (PWM) patterns suitable for a large-capacity current-fed active PWM power converter and a practical design procedure to determine circuit constants of a low-pass filter connected to suppress higher line current harmonics flowing into the utility-grid AC power source. A feasible test is implemented by building a prototype 500 kW three-phase current-fed PWM power converter which is designed and controlled on the basis of the proposed considerations. It is verified from a practical point of view that these new conceptual considerations are more effective and acceptable to minimize higher harmonic current components flowing into the utility-grid AC power source. This experimental setup provides highly efficient steady-state characteristics of the current-fed three-phase PWM power converter under the operating condition of a unity power factor correction and sinewave line current shaping schemes. Furthermore, this unique optimum PWM pattern derived from the theoretical method proposed here is conveniently applicable to a voltage-fed three-phase PWM converter. It is verified that this optimum PWM pattern provides excellent switching performance with a lower switching frequency mode than the conventional carrier-based PWM scheme     

A Modified Harmonics Reduction Technique for a Three-Phase Controlled Converter

Three-phase controlled converters have many applications especially in adjustable speed drives and renewable energy. A three-phase controlled converter is a good option in these applications due to its low cost, simplicity, and maintainability with respect to other solutions like a full-bridge insulated gate bipolar transistor converter or a Vienna rectifier. Line current harmonics in this converter is very high; therefore, a harmonics reduction technique is needed to remedy the problem. In this paper, an improved injection current technique is introduced to reduce line current harmonics. The optimal amplitude and phase angle of the injection current for different loads and firing angles have been mathematically determined. Simulation for this technique has been performed by using the PSIM simulation program. An experimental prototype has been built to verify the mathematical and simulation results. The simulation and experimental results show a sensitive variation in the total harmonic distortion of the line current for the amplitude and angle of injection current variations. The simulation and experimental results prove the superiority of this technique in mitigating the requirements for harmonics standards.     

Operation of the LCC-type parallel resonant converter as a lowharmonic rectifier

A single-phase high-frequency transformer isolated single-stage AC-to-DC controlled rectifier with low line current harmonic distortion using a variable-frequency controlled LCC-type (or series-parallel) resonant power converter (SPRC) is presented. A simple analysis and design procedure is used for designing the converter for low line current harmonic distortion and high power factor operation. The converter performance characteristics have been verified with SPICE3 simulations (without active control) and experimental prototype SPRC (rated at 150 W, with and without active control) for variation in load as well as line voltage. When operated with active current shaping, this converter operates in zero-voltage-switching mode for the complete range, maintaining power factor close to unity with low line current distortion and low peak current compared to the parallel resonant converter     

Integrated ZCS quasi-resonant power factor correction converterbased on flyback topology

An integrated zero current switching (ZCS) quasiresonant converter (QRC) for the power factor correction with a single switch is presented in this paper. The power factor correction can be achieved by the discontinuous conduction mode (DCM) operation of an input current. The proposed converter offers good power factor, low level line current harmonics, and tight output regulation. The design equations are suggested and a prototype converter has been designed based on these equations and experimentally investigated. The input current waveform of the prototype shows less than 15% of total harmonic distortion. Also, the efficiency and power factor of about 84% and 0.977, respectively, can be obtained under the rated condition     

无直流电压传感器的单相APFC变换器

文章对一种只检测交流输入电压而不需要检测输出直流电压的简化单相PFC变换器进行了理论分析和研究。在构建控制电路时,不需要常规PFC变换器中的输出电压传感器和输入电流传感器。PFC变换器的主电路为整流电路的直流侧接一级Boost电路。在控制电路中,使用电感L、等效负载电阻Rd等电路参数产生正弦电流波形基准,输出电压直接由控制量Kd(=Ed/Ea)来调节。通过控制,可以得到恒定的直流输出电压和与交流输入电压同相位的正弦电流波形。仿真结果证明了该变换器的可行性。     

Feedforward current control of boost single-phase PFC converters

This paper presents the theory and application of feedforward current control for boost single-phase ac-dc converters with power factor correction. The proposed feedforward signal involves the instantaneous line voltage and the derivative of the reference current. The new control method is compared to existing feedback and feedforward control methods and is shown to significantly reduce input current harmonic distortion, particularly for applications where the current loop crossover frequency is relatively low compared to the line frequency. Implementation of the proposed control using analog devices and the associated issues, such as performance sensitivity to parameter variation and uncertainties, are presented. Analysis results are complemented by numerical simulation and experimental results from a prototype converter. Targeted applications of the proposed method are airborne systems where the line frequency is high, as well as low-cost digital control for terrestrial 50-60-Hz systems where the current loop crossover frequency is limited by the speed of the digital controller.     

A single-stage power-factor-correction converter with simple linkvoltage suppressing circuit (LVSC)

A single-stage power-factor-correction AC/DC converter with a simple link voltage suppressing circuit (LVSC) for the universal line application is proposed. A portion of the energy charged in a boost inductor is directly transferred to a load via LVSC without passing the link capacitor. Using simple circuitry, a low link voltage can be realized without input current deadbands at line zero crossings. The proposed converter is analyzed and design guidelines for the proper operation of a converter are given. A universal input (90-265-V_rms ) prototype converter with 5-V 12-A output is implemented to verify performance. The experimental results show that the maximum link voltage stress and efficiency are about 447 V and 81%, respectively. The power factor is above 0.96 under the universal line condition when the load is higher than 30%     

Online control of current-source-type active rectifier usingtransfer function approach

Current-source topology AC/DC converters (buck converters) operated using pulsewidth modulation have significant drawbacks in lack of line current control and AC-side filter damping. Also, an AC-side filter is usually overrated in order to keep harmonic distortion under imposed limits. Discontinuous current at converter line inputs disables the use of current control techniques known from control of voltage-source converters. In order to overcome these problems, an online control method for the buck converter is presented in this paper. This method is based on the AC filter transfer function approach. Such an approach enables a novel solution for line-side filter optimization in the case of hysteresis line current control. This method leads to a filter with minimal apparent power (cost) and the fast and accurate converter's control response. Furthermore, a line current estimation method was developed. It uses only one current sensor at the converter DC side in order to estimate power supply currents. Suggested methods were numerically and experimentally verified     

Power factor preregulators based on combined buck-flybacktopologies

The limitation imposed on the achievable power level by the IEC 1000-3-2 standard in buck-derived power factor preregulators, is overcome by using a combined buck-flyback power stage. Two different step-down converters are proposed in this paper, which incorporate an auxiliary flyback stage. The auxiliary stage uses the same switch of the main converter, plus an additional power switch commutated at the line frequency. As compared to a simple buck rectifier, with this solution the harmonic content of the absorbed line current, at a given power level, can be reduced, thanks to the resulting increased conduction angle of the input rectifier bridge. Experimental results based on a 1 kW prototype are reported to validate the theoretical analysis of the proposed topologies     

A new ZVT-ZCT-PWM DC-DC converter

In this paper, a new active snubber cell is proposed to contrive a new family of pulse width modulated (PWM) converters. This snubber cell provides zero voltage transition (ZVT) turn on and zero current transition (ZCT) turn off together for the main switch of a converter. Also, the snubber cell is implemented by using only one quasi resonant circuit without an important increase in the cost and complexity of the converter. New ZVT-ZCT-PWM converter equipped with the proposed snubber cell provides most the desirable features of both ZVT and ZCT converters presented previously, and overcomes most the drawbacks of these converters. Subsequently, the new converter can operate with soft switching successfully at very wide line and load ranges and at considerably high frequencies. Moreover, all semiconductor devices operate under soft switching, the main devices do not have any additional voltage and current stresses, and the stresses on the auxiliary devices are at low levels. Also, the new converter has a simple structure, low cost and ease of control. In this study, a detailed steady state analysis of the new converter is presented, and this theoretical analysis is verified exactly by a prototype of a 1-kW and 100-kHz boost converter.     

A new high-power-factor three-phase AC-DC converter: analysis,design, and experimentation

This paper proposes a new high-power factor three-phase AC-DC power converter, which is composed of a line interphase transformer (LIT) and two three-phase diode rectifiers, followed by a pulsewidth modulation (PWM) DC-DC boost power converter. The active switch of the boost converter is gated at a constant frequency such that the AC input current is discontinuous. This procedure provides an input current shaping without the third, fifth and seventh harmonics. The currents that flow through the LIT and boost inductors have such a high-switching frequency that ferrite cores with a small size can be utilized. In addition, the output voltage is regulated by PWM to compensate for line voltage variations and load change. Theoretical analysis, design procedure and example, along with experimental results taken from a 6 kW laboratory prototype are given     

A single-stage three-phase boost-buck AC/DC converter based ongeneralized zero-space vectors

In this paper, first a set of generalized zero-space vectors is proposed. Based on this concept, a novel single-stage three-phase pulsewidth modulation (PWM) boost-buck AC/DC converter is then proposed to achieve clean sinusoidal input current, unity power factor, adjustable DC voltage and fixed switching frequency and to be insensitive to input voltage distortion as well as simplify the control of all switches. By choosing proper switching sequences such that the largest magnitude line current is conducted through the antiparallel diodes without switching action, the switching loss and thermal stress can be reduced greatly. Finally, a prototype is constructed, and experimental results are given to validate the proposed converter     

Steady-state and large-signal design of current-programmed DC-DCconverters

A new method for steady-state design of current-programmed-mode (CPM) DC-DC converters is presented. The method uses a set of equations derived based on the relationships between line voltage, load current, control current, and the stabilizing artificial ramp. The set of normalized equations are verified by a fast large-signal simulation and experimental measurement. These equations are plotted on the converter DC output plane (a graph of output current versus output voltage) in which characteristic curves related to different artificial ramps and boundaries of different operating modes are indicated. A general design procedure is presented for a CPM converter with both input voltage and output resistive load varied. By this means, the design time can be significantly reduced, and systematic design trade-offs can be made to ensure correct converter operation over the desired range of line and load variation     

A monolithic current-mode CMOS DC-DC converter with on-chip current-sensing technique

A monolithic current-mode CMOS DC-DC converter with integrated power switches and a novel on-chip current sensor for feedback control is presented in this paper. With the proposed accurate on-chip current sensor, the sensed inductor current, combined with the internal ramp signal, can be used for current-mode DC-DC converter feedback control. In addition, no external components and no extra I/O pins are needed for the current-mode controller. The DC-DC converter has been fabricated with a standard 0.6-/spl mu/m CMOS process. The measured absolute error between the sensed signal and the inductor current is less than 4%. Experimental results show that this converter with on-chip current sensor can operate from 300 kHz to 1 MHz with supply voltage from 3 to 5.2 V, which is suitable for single-cell lithium-ion battery supply applications. The output ripple voltage is about 20 mV with a 10-/spl mu/F off-chip capacitor and 4.7-/spl mu/H off-chip inductor. The power efficiency is over 80% for load current from 50 to 450 mA.