Manufacture of Cheddar cheese from high-pressure-treated whole milk

The cheese-making characteristics of high-pressure (HP)-treated milk were examined. The rennet coagulation time of pasteurised milk decreased after HP treatment at 400 MPa but increased after treatment at 600 MPa. The L-value (whiteness) of milk decreased directly after HP treatment but, over the course of coagulation, whiteness of HP-treated milk increased to the same level as in the control. Cheddar cheese was then manufactured from raw whole milk or whole milk treated by high-pressure (HP) at 400 MPa (HP400) or 600 MPa (HP600) for 10 min at 20 °C. HP treatment of raw milk at 600 MPa resulted in a 3.66 log reduction in the initial counts of non-starter lactic acid bacteria (NSLAB), decreased protein and fat content, as well as a lower pH compared to the control. Furthermore, higher treatment pressures resulted in increased incorporation of β-lactoglobulin into the cheese curd, with parallel increases in yield by 1.23% and 7.78% for HP400 and HP600 cheeses, respectively. Overall, this study showed that the effects of HP treatment on milk proteins increased rennet coagulation times and changes in cheese composition at day 1.Industrial relevanceHigh-pressure treatment is a novel technology which has been applied to a number of commercial food products. In this study, HP-induced changes in milk proteins resulted in increased cheese yields and increased cheese whiteness. In addition, HP treatment significantly reduced the microflora of raw milk cheese. Those attributes could be of interest for both industry and consumer.     

Effect of high-pressure-processing on the microbiology,proteolysis, texture and flavour of Brie cheese during ripening and refrigerated storage

Brie cheeses were high pressure (HP)-treated at 400 or 600 MPa on days 14 or 21 after manufacture to prevent over-ripening. Lactic acid bacteria and Penicillium camemberti numbers declined markedly after HP treatment. In control cheese pH increased 2.0 units from day 21 to day 60, but less than 0.3 units in HP-treated cheeses. Cheeses treated at 600 MPa showed the maximum concentrations of residual caseins during refrigerated storage and control cheese the minimum concentrations. A 7.6-fold increase in hydrophobic peptides was recorded from day 21 to day 60 in control cheese and 0.8–1.6-fold increases in HP-treated cheeses. The maximum aminopeptidase activity was detected in control cheese, the highest free amino acid concentrations in cheeses treated at 400 MPa. The firmest texture was recorded for cheeses treated on day 14 at 400 or 600 MPa. HP-treated cheeses showed higher flavour quality scores than control cheese from day 60 onwards.     

Effect of high pressure treatment applied on starter culture or on semi-ripened cheese in the quality and ripening of cheese in brine

Cheese ripening acceleration is of continuous interest for the industry. High-pressure (HP) treatment of starter cultures used in cheese-manufacturing offers the potential to accelerate ripening by increasing the activity of their intracellular peptidases that contribute in the development of desired cheese organoleptic characteristics.The objective of the present research was the investigation of the effect of HP treatment (200 MPa-20 °C - 20 min) directly on white brined cheese or on the starter culture used for its manufacture (Str. thermophilus:L. lactis:L. bugaricus 2:1:1). For this purpose, the microbial, textural, physicochemical and organoleptic characteristics and proteolysis were assessed during the 2nd stage of ripening in cold stores. Control cheese without any treatment was also studied.Cheeses made with HP-treated starters had increased secondary proteolysis. Organoleptic scoring of these cheeses was higher during the whole storage period compared to control and HP-treated cheese. Their superiority was evident even at the early stages of ripening in cold stores, since no bitterness was detected. On the contrary, although HP treated cheeses showed the highest increase in aminopeptidases activities, this was not correlated with the studied ripening indices or the organoleptic characteristics.According to the results, HP-treated starter culture can accelerate proteolysis and potentially the ripening of cheese-in-brine.Industrial relevanceThe data obtained from this work suggest that application of HP treatment under optimized conditions on cheeses in brine starter cultures or on whole cheeses can be effectively used for the production of products with reduced ripening time. This is of great importance for the cheese industries, since the storage period for ripening is long (higher than two months), while applying HP treatment as suggested in this study, this time may be reduced to less than one month, producing cheeses of superior quality.     

Influence of high-pressure processing (HPP) on physico-chemical properties of fresh cheese

Freshly prepared rennet-coagulated soft cheese was high-pressure (HP) treated at up to 291 MPa and 29 min and using a full 2-factor central composite design of experiment, its physico-chemical properties (colour, fat, lipid oxidation, moisture and protein content, pH, and texture) were examined. HP treatment influenced significantly (p < 0.05) the colour, fat, moisture, lipid oxidation, hardness and adhesiveness of the fresh cheese. Fat content increased apparently as moisture decreased significantly after HP treatment of above 100 MPa. Increased pressures reduced lipid oxidation but increased yellowness although the latter showed more effect over redness in the HP-treated fresh cheese. Also, increased pressures increased hardness, decreased acidity and adhesiveness in HP-treated fresh cheese although increased exposure was found to increase acidity.Industrial relevanceHigh isostatic pressure for processing fresh cheese is yet to be adopted on an industrial scale. There is a need for research to provide evidence that improved properties of fresh cheese can be realized. The effects of HPP on rennet-coagulated soft Scottish cheese are investigated and the data from this study have provided points where optimized characteristic properties of HPP fresh cheese can be attained, which can serve as a lead for HPP users on fresh cheese.     

Rheological properties of high-pressure-treated Gouda cheese

The rheological properties of high-pressure-treated (50–400 MPa, 1 h) and untreated Gouda cheese were compared. Immediately after pressure release, oscillation measurements gave lower storage and loss moduli from 50 MPa onwards. Simultaneously, tan δ was higher, indicating a relatively less solid-like behaviour of the pressurized samples. Creep measurements showed that samples treated at 400 MPa got less rigid, less solid-like, and more viscoelastic; from 50 MPa onwards, the samples had less resistance to flow at longer times. Texture profile analysis revealed that samples treated at 225 and 400 MPa showed no macroscopical breakage. Relaxation measurements gave a higher level of stress decay at long relaxation times and a higher rate at which the stress relaxes. During further ripening after pressure release, differences between pressure-treated and untreated samples became smaller. At 42 days of ripening, any or only a slight difference could still be observed. Dissolution experiments showed that hydrophobic interactions in Gouda cheese were weakened by pressure treatment. This possibly led to structural changes of the paracasein network causing the rheological property changes. These pressure effects on proteins in Gouda cheese are possibly reversible as hydrophobic interactions and rheological properties were restored during ripening.     

Application of high-pressure treatment on ovine brined cheese: Effect on composition and microflora throughout ripening

Ovine brined cheese was high-pressure (HP) treated at 200 or 500 MPa for 15 min at 20 °C on the 15th day of ripening. Compared to control cheese, HP treatment did not affect significantly (P > 0.05) the pH values, moisture, fat in dry matter, protein in dry matter and salt in moisture contents of cheeses at 90 days. The counts of total aerobic mesophilic bacteria, thermophilic lactococci, thermophilic lactobacilli and non starter lactic acid bacteria (NSLAB) were not affected by HP treatment of cheese at 200 MPa throughout ripening. After 90 days of ripening, the same microbial groups in cheese treated at 500 MPa were about 1.2, 3.6, 2.1 and 4 log units lower than in control cheese respectively. Coliforms were reduced faster at non detectable levels in HP treated cheeses than in control cheese. Regarding the bacterial enzymatic activities in cheese, aminopeptidase activity (Apep) was marginally favoured by both HP treatments. However, its activity was decreased at 90 days due probably to loss in brine. In contrast, lactate dehydrogenase (LDH) activity, following the bacteria cell lysis, was negatively affected by HP treatment at 500 MPa throughout ripening.Industrial relevanceThe data obtained from this work suggest that application of HP treatment under optimized conditions on ovine cheese in brine can be used to reduce effectively the undesirable microbial load in it and to cause moderate enhancement of aminopeptidase activity, without modifying its composition.     

Production of fat-derived (flavour) compounds during the ripening of Gouda cheese

Fat-derived flavour compounds in four different batches of Gouda cheese were monitored over 2 years of ripening. The total free fatty acid (FFA) concentrations increased from 200–400 to 700–1200 mg kg^–1 dry matter, in a fairly linear manner. Long-chain FFAs were predominant in the curds, but relatively more short and intermediate chain fatty acids were released during ripening. The production of δ-lactones was rapid initially, but reached a plateau at 55 mg kg^–1 dry matter in about 20 weeks. The production of γ-lactones was slower and also decreased, but was noticeable over a longer time, giving 5.5 mg kg^–1 dry matter in 90 weeks. Ethyl ester formation varied substantially. Ketone levels increased only very slightly during ripening; long chain alcohols and aldehydes were not found. Some individual FFAs and lactones exceeded reported flavour thresholds, and are expected to influence the flavour of Gouda cheese.     

Fatty acids,volatile compounds and colour changes in high-pressure-treated oysters (Crassostrea gigas)

Proximal composition, colour and levels of fatty acids and volatile compounds in oysters following high-pressure (HP) treatment at 260, 500 or 800 MPa for 3, 5 or 5 min, respectively, were investigated and compared to untreated oysters. HP-treated oysters had significantly (P < 0.05) higher pH than untreated oysters. HP treatment also modified the gross composition of oyster tissue, the moisture content of HP-treated oyster being higher than that of untreated oyster. HP treatment at 260 MPa had less negative effects on oyster tissue colour (Hunter L-, a- and b-values) than treatment at higher pressures. HP treatment of oysters resulted in no significant changes in the fatty acid profile compared to untreated oysters. HP treatment of oysters, however, changed the level of volatile components when compared to the headspace of fresh oysters; HP-treated samples had higher concentrations of dimethyl sulfide, 1-penten-3-one, phenol and 1,2,4-trimethylbenzene relative to untreated samples. On the other hand, HP-treated oysters had lower concentrations of 1-penten-3-ol, 2,3-pentanedione, (E,E,Z)-1,3,5-octatriene and 1,3-octadiene than untreated samples.Industrial relevanceHigh-pressure (HP) treatment is being increasingly employed for commercial processing of oysters. While the profiles of fatty acids and volatiles of fresh oysters have been extensively studied, no studies reporting the effects of HP on these have been reported. Compared to fresh oysters, HP treatment did not change significantly the fatty acid profile; however, differences in the headspace volatile profile of HP-treated oysters were noticed.     

Properties of low-fat stirred yoghurts made from high-pressure-processed skim milk

Physical properties of stirred yoghurt made from reconstituted skim milk that was high-pressure (HP)-treated at 100, 250 or 400 MPa, at 25, 70 or 90 °C, for 10 min, prior to inoculation with yoghurt cultures, were studied; portions of milk HP-treated at 25 °C were also heat-treated at 90 °C for 10 min before or after pressure treatment. Control yoghurts were made from skim milk given a heat treatment at 90 °C for 10 min. Fermentation time was not affected by treatment applied to the milk. HP treatment of skim milk at 25 °C, before or after heat treatment, gave stirred yoghurts of similar viscosities to that made from conventionally heat-treated milk. Lower viscosities were obtained when stirred yoghurts were made with milk HP-treated at elevated temperatures. A model is proposed to correlate properties of yoghurt with HP/heat-induced changes in interactions and structures of protein in the milk samples.Industrial relevanceTo meet end user expectations, the dairy industry needs to diversify its product range by tailoring specific functionalities. To meet these expectations, new processing methods such as high-pressure processing are of interest for their potential to achieve specific and/or novel functionalities and/or improve efficiencies, including reduced chemical and water use. In this paper, an investigation of the use simultaneous pressurization and heating of milk before the manufacture of stirred yoghurt is presented.     

Effects of high-pressure and heat treatments on physical and biochemical characteristics of oysters (Crassostrea gigas)

Physical and biochemical changes in oysters following high-pressure (HP) treatment at 260 MPa for 3 min or heat treatment (cool pasteurisation (CP) at 50 °C for 10 min or traditional pasteurisation (TP) at 75 °C for 8 min) were investigated and compared to changes in untreated oysters. HP or TP oysters had higher (P < 0.05) pH values (6.49–6.58) than untreated or CP oysters (6.45–6.46). HP and heat treatment both modified the gross composition of oyster tissue. The protein content of HP-treated oysters (6.9%) was significantly (P < 0.05) lower compared to control or heat-treated oysters (7.9–9.1%). The moisture content of HP-treated whole oyster tissue (86.5%) was higher than that of heat-treated or untreated oysters (83.5–84.7%), but HP or CP treatments did not affect the salt content or water activity of oysters. However, all treatments increased Hunter L- (66.3–68.9) while decreasing a- (− 1.6 to − 2.4) and b- (15.8–14.5) values of oyster tissue; overall, HP treatment had less negative effects on tissue colour of oysters than thermal treatments. HP-treated, CP and TP oysters had higher shucking yields (15.5%, 12.5% and 2.6%, respectively) than untreated oysters. One significant advantage of HP treatment over heat treatment of oysters was that the former process opened the oyster and separated the muscle of the oyster from the shell.     

Physical and structural changes induced by high pressure on corn starch,rice flour and waxy rice flour

The impact of high pressure (HP) processing on corn starch, rice flour and waxy rice flour was investigated as a function of pressure level (400 MPa; 600 MPa), pressure holding time (5 min; 10 min), and temperature (20 °C; 40 °C). Samples were pre-conditioned (final moisture level: 40 g/100 g) before HP treatments. Both the HP treated and the untreated raw materials were evaluated for pasting properties and solvent retention capacity, and investigated by differential scanning calorimetry, X-ray diffractometry and environmental scanning electron microscopy. Different pasting behaviors and solvent retention capacities were evidenced according to the applied pressure. Corn starch presented a slower gelatinization trend when treated at 600 MPa. Corn starch and rice flour treated at 600 MPa showed a higher retention capacity of carbonate and lactic acid solvents, respectively. Differential scanning calorimetry and environmental scanning electron microscopy investigations highlighted that HP affected the starch structure of rice flour and corn starch. Few variations were evidenced in waxy rice flour. These results can assist in advancing the HP processing knowledge, as the possibility to successfully process raw samples in a very high sample-to-water concentration level was evidenced.Industrial relevanceThis work investigates the effect of high pressure as a potential technique to modify the processing characteristics of starchy materials without using high temperature. In this case the starches were processed in the powder form - and not as a slurry as in previously reported studies - showing the flexibility of the HP treatment. The relevance for industrial application is the possibility to change the structure of flour starches, and thus modifying the processability of the mentioned products.     

High-pressure-induced changes in the rennet coagulation properties of bovine milk

The mechanism of high-pressure (HP)-induced changes in rennet coagulation properties of milk, particularly the role of whey protein-casein micelle associations, was studied. Treatment at 100 or 250 MPa reduced the rennet coagulation time (RCT) of raw skimmed bovine milk, compared with untreated milk. Treatment at 400 MPa had little effect, but at 600 MPa, RCT increased considerably. HP-induced increases in RCT did not occur in serum protein-free milk or milk treated with the sulphydryl-oxidising agent KIO₃, which prevents association of denatured β-lactoglobulin with casein micelles. Treatment at 5 or 10 °C at 250–600 MPa resulted in shorter RCT than treatment at 20 °C. In milk without KIO₃, coagulum strength was highest after treatment at 250 or 400 MPa, whereas in milk with KIO₃ it was highest after treatment at 400 MPa. These results indicate the significance of HP-induced association of whey proteins with casein micelles for rennet coagulation properties of milk.     

The impact of high pressure on glucosinolate profile and myrosinase activity in seedlings from Brussels sprouts

The potential of high pressure (HP) to control bioactive components using seedlings of Brussels sprouts as a simple non-chopped vegetable system was examined. Enzyme activity in situ compared to purified enzyme and residual enzyme substrate in situ are used as three complementary measures for the HP effect. Purified myrosinase and seedlings of Brussels sprouts were submitted to HP 200–800 MPa at 5 °C for 3 min. The myrosinase activity decreased for both myrosinase systems upon increasing pressure to 800 MPa. Applying first-order kinetic to determine activation volumes revealed a linear relationship from 400 to 600 (ΔV^# = − 19.04 mL/mol) and 450–600 MPa (ΔV^# = − 37.79 mL/mol) for seedlings and purified myrosinase, respectively, indicating a protective effect of the plant matrix against enzyme inactivation. Purified myrosinase was activated at 200 MPa but at 800 MPa the glucosinolate degradation due to pressure induced disruption of the plant matrix seems to be partly counter-acted by myrosinase inactivation.Industrial relevanceHigh Pressure (HP) processing is an effective non-thermal preservation treatment for liquid and solid food. Moreover, over the last years, the potential of this technology to improve health and safety attributes of foods has been demonstrated. In particular, the ability of HP to preserve bioactive compounds has been established. There are only few studies evaluating the impact of HP on the complex bioactive glucosinolates-myrosinase. Therefore, this study opens the doors through the application of HP to preserve the bioactive glucosinolates in cruciferous vegetables by creating new processing solutions through controlled enzyme inactivation. Thus, HP could be an effective tool to achieve more effective solutions to obtain the new generation of convenient food and meet the need for new bioactive food products.     

Effect of combinations of high-pressure treatment and bacteriocin-producing lactic acid bacteria on the survival of Listeria monocytogenes in raw milk cheese

The combined effect of high-pressure (HP) treatment and bacteriocin-producing lactic acid bacteria (BP-LAB) on the survival of Listeria monocytogenes Scott A in cheeses made from raw milk that was inoculated with the pathogen at 4.80 log cfu mL⁻¹, a commercial starter and one of seven strains of BP-LAB was investigated. On day 3, the counts of L. monocytogenes were 7.03 log cfu g⁻¹ in a control cheese (without BP-LAB, not HP treated), 6.06–6.74 log cfu g⁻¹ in cheeses with BP-LAB, 6.13 log cfu g⁻¹ in a cheese without BP-LAB and treated on day 2 at 300 MPa, 2.01 log cfu g⁻¹ in a cheese without BP-LAB and treated on day 2 at 500 MPa, 3.83–5.43 log cfu g⁻¹ in cheeses with BP-LAB and treated on day 2 at 300 MPa, and 1.81 log cfu g⁻¹ or less in cheeses with BP-LAB and treated on day 2 at 500 MPa. HP treatment was more effective on day 51 than on day 2.     

Effect of high pressure processing and storage on the free amino acids in seedlings of Brussels sprouts

The potential of high pressure (HP) to affect the content of free amino acids (FAA) using seedlings of Brussels sprouts as a simple non-chopped vegetable system was examined. Firstly, the effect on FAA composition during growth was assessed and it was found that the composition of total free amino acids (TFAA) and individual FAA changed dramatically during growth of the seeds to the seedling at 7 days with the highest content of TFAA. Secondly, 7-day-old seedlings were HP-treated at various pressure levels (200–800 MPa for 3 min at 5 °C). As expected the HP-treatment did not affect the amino acids as no changes in TFFA were found immediately after pressurisation. In this line, HP-treatment up to 800 MPa had minor, but significant, effect on the FAA concentrations of 10 FAA (Ala, Asp, Glu, Gly, Leu, Phe, Pro, Ser, Trp and Tyr) and no significant changes were found for 7 of the FAA (Asn, Gln, His, Ile, Lys, Thr, and Val) concluding that the short pressure time (3 min) was insufficient to activate indigenous proteolytic enzymes. Furthermore, changes in the FAA content and composition of HP-treated seedlings during storage (0, 1, 2, and 4 days at 4 ± 2 °C) were evaluated in order to assess changes in the proteolytic enzyme activity. It was found that the changes in FAA differed according to the specific amino acids as well as the HP processing conditions and the subsequent storage time. These results suggest that HP treatment affects proteolysis and/or certain amino acids metabolism pathways in Brussels sprouts seedlings after HP treatment and during subsequent storage.     

Effect of high pressure,temperature, and storage on the color of porcine longissimus dorsi

The color of pork longissimus dorsi high pressure (HP) treated at 200 to 800 MPa at 5 and 20 °C for 10 min was determined to a high degree by pressure level and to a lesser degree by temperature. Severe color changes appeared up to a threshold pressure at 400 MPa. HP treatment at 20 °C compared to 5 °C resulted in meat, which was less red and slightly lighter. Storage at 2 °C for 6 days had no effect on lightness due to no further protein denaturation, but meat HP treated above 300 MPa became significantly less red and more yellow within the first day of storage. Reflectance spectra showed that a short-lived ferrohemochrome myoglobin species was formed during HP treatment at 300 to 800, but transformed into a brown, ferric form of the pigment within the first day of storage. This explains the observed changes in the redness and yellowness after one day of storage.     

Effects of calcium and high pressure on soybean proteins: A calorimetric study

The effects of calcium and high pressure (HP) treatment on the thermal properties of soybean proteins were analyzed in soybean protein isolate (SPI), a β-conglycinin-enriched fraction (7SEF), a glycinin-enriched fraction (11SEF), and whey protein concentrate (WPC). For β-conglycinin, the temperature of denaturation (Td) decreased with up to 12.5 mM or 6.2 mM calcium in SPI and 7SEF, respectively. This parameter increased when calcium was more concentrated. The Td of glycinin increased for every assayed calcium concentration. The values of changes in Td (ΔTd) depended on calcium concentration and the proportion of β-conglycinin and glycinin in the samples. Activation energy decreased for glycinin in the presence of calcium. HP treatment promoted denaturation of β-conglycinin and glycinin. Calcium protected both proteins in SPI, 7SEF and 11SEF at 200 MPa, and protected glycinin in SPI and 7SEF at 400 and 600 MPa. Nevertheless, calcium increased the degree of denaturation of β-conglycinin in 7SEF at 600 MPa. In the absence of calcium, partially-HP-denatured polypeptides exhibited the same or lower Td than controls, whereas in its presence, they exhibited higher Tds than their respective controls.     

Contribution of coagulant and native microflora to the volatile-free fatty acid profile of an artisanal cheese

The contributions of the coagulant Cynara cardunculus and of the microflora of raw milk to the volatile-free fatty acid profile of Serra da Estrela cheese were evaluated. The experimental design included both a model system and, dual cheeses. The study in the model system showed that isovaleric acid was the predominant volatile compound after 7 d of ripening. The systems inoculated with Enterococcus faecium produced the highest amount of this volatile (ca. 135.8 mg kg⁻¹ curd), while those inoculated with Lactobacillus plantarum produced the least (21.4 mg kg⁻¹ curd); Lactococcus lactis produced moderate amounts (ca. 34.2 mg kg⁻¹ curd) but a total amount of volatile-free fatty acids similar to those found in control samples. This is considered advantageous since this volatile fatty acid confers a harsh, piquant, mature flavour to cheese, coupled with the realisation that excess volatiles may result in off-flavours. The addition of cultures in experimental cheeses helped reduce ripening time to about one half. Inclusion of Lb. plantarum led to cheeses containing the highest amounts of volatiles, and exhibiting an aroma closest to that of typical Serra da Estrela cheese.