壳管式相变储能换热器性能研究与场协同效应分析

建立壳管式相变储能换热器仿真模型,利用Fluent软件对蓄能、释能工况分别进行模拟。从温度场、速度场、固液交界面3个方面分析逐时换热强度的变化原因;探讨在蓄热过程中热源管壁温、热管口径规格对传热效率的影响。研究结果表明:蓄热工况下管间热扰及自然对流作用明显,10000 s时液相分数达到95%。放热工况以导热为主,60000 s时相变材料仅凝固了75%。从场协同效应分析,采用小尺寸热源管能缩短时间,但单位面积换热强度有明显下降。换热温差≤20℃时,其强化效果开始衰弱。     

Experimental investigation on a combined sensible and latent heat storage system integrated with constant/varying (solar) heat sources

The objective of the present work is to investigate experimentally the thermal behavior of a packed bed of combined sensible and latent heat thermal energy storage (TES) unit. A TES unit is designed, constructed and integrated with constant temperature bath/solar collector to study the performance of the storage unit. The TES unit contains paraffin as phase change material (PCM) filled in spherical capsules, which are packed in an insulated cylindrical storage tank. The water used as heat transfer fluid (HTF) to transfer heat from the constant temperature bath/solar collector to the TES tank also acts as sensible heat storage (SHS) material. Charging experiments are carried out at constant and varying (solar energy) inlet fluid temperatures to examine the effects of inlet fluid temperature and flow rate of HTF on the performance of the storage unit. Discharging experiments are carried out by both continuous and batchwise processes to recover the stored heat. The significance of time wise variation of HTF and PCM temperatures during charging and discharging processes is discussed in detail and the performance parameters such as instantaneous heat stored and cumulative heat stored are also studied. The performance of the present system is compared with that of the conventional SHS system. It is found from the discharging experiments that the combined storage system employing batchwise discharging of hot water from the TES tank is best suited for applications where the requirement is intermittent.     

蓄热式管壳换热器传热特性研究

针对热电联产机组供热期发电负荷受供热量限制,机组调峰能力下降、电力系统弃风弃光现象严重的问题,设计了一种新型蓄热式管壳换热器。利用相变材料蓄/放热过程中温度接近恒定、释放潜热量大等优点,选取石蜡为相变材料,换热器相变区作为换热单元,采用控制变量法,针对传热流体流速、相变材料导热系数及相变层厚度等关键因素,对换热单元的蓄/放热过程进行数值模拟。结果表明:提高传热流体流速可增强换热单元蓄热能力,缩短相变材料完全熔化时间,放热过程中为保证换热器输出端热量,应适当选取传热流体流速;使用复合材料提高相变材料导热系数能够增强换热单元的换热能力,在相同传热流体流速下使换热单元平均传热系数较纯石蜡工况提升2倍以上;增加相变层厚度在放热过程中可延长传热流体出口温度维持的时间。     

Experimental research on thermal characteristics of PCM thermal energy storage units

To explore thermal management integration in electric vehicles (EVs), a phase change materials (PCMs) thermal energy storage unit using flat tubes and corrugated fins is designed. The investigation focuses on the thermal characteristics of the PCM unit, such as the temperature variation, heat capacity, and heat transfer time, etc. Meanwhile, the heat storage and release process will be influenced by different inlet temperature, liquid flow rate, melting point of the PCM, and the combination order of the units. Under the same inlet temperature and flow rate condition, the PCM unit with higher melting point enters the latent heat storage stage slowly and enters the phase change melting release stage quickly. Furthermore, the heat storage and release rates increase with increasing liquid flow rates, but the effects are diminishing in the middle and later periods. The multiple PCM units with different melting temperatures are cascaded to help recycle low-grade heat energy with different temperature classes and exhibit well heat storage and release rates.     

Performance evaluation of a solar thermal energy storage system using nanoparticle-enhanced phase change material

This paper presents a numerical investigation on the thermal performance of a solar latent heat storage unit composed of rectangular slabs combined with a flat-plate solar collector. The rectangular slabs of the storage unit are vertically arranged and filled with phase change material (PCM: RT50) dispersed with high conductive nanoparticles (Al₂O₃). A heat transfer fluid (HTF: water) goes flow in the solar collector and receives solar thermal energy form the absorber area, then circulates between the slabs to transfer heat by forced convection to nanoparticle-enhanced phase change material (NEPCM). A numerical model based on the finite volume method and the conservation equations was developed to model the heat transfer and flow processes in the storage unit. The developed model was validated by comparing the obtained results with the experimental, numerical and theoretical results published in the literature. The thermal performance of the investigated latent heat storage unit combined with the solar collector was evaluated under the meteorological data of a representative day of the month of July in Marrakesh city, Morocco. The effect of the dispersion of high conductive nanoparticles on the thermal behavior and storage performance was also evaluated and compared with the case of base PCM without additives.     

太阳辐射填料床储热特性研究

针对给定太阳日辐射曲线,研究集成蓄热单元的太阳光热系统的整体能量的动态转化特性及关键参数影响规律。结果表明：填料床总储热量与传热流体进口流速呈非线性变化,当传热流体进口流速 u_f =0.006 m/s时,填料床总储热量最大;在给定填料总容量和u_f =0.006 m/s的条件下,填料床高径比为5的填料床具有更高的储热能力;在该计算条件下,u_f =0.006 m/s、填料床高径比为5及填料量相对值为1时,太阳光热能实现最大程度上的转化和储存。     

基于分层蓄热水箱的相变球释热实验研究

相变蓄热水箱可有效调节集热器和负载端之间供求不匹配的矛盾,设计了环形布水器进水结构和蓄热水箱,并搭建相变蓄热水箱性能测试平台,对比直进型蓄热水箱和环形布水器蓄热水箱的温度分层,探究孔隙率、进水流速和变温进水等变量下相变蓄热水箱的热分层和相变球的释热性能。实验研究表明：环形布水器能有效抑制进水水流对温度场的扰动,保持良好的温度分层,使相变球逐层放热,增大相变球与传热流体（HTF）的温差,提高释热效率,保证高温水能够源源不断地提供给用户端;孔隙率越小分层效果越好;流速越大分层效果越差,但是释热效率有所提高;变温进水比恒温进水,释热时间延长约40%。     

Heat transfer behaviour of thermal energy storage components using composite phase change materials

对基于复合相变材料储热单元的储热性能进行了研究。建立了复合材料和储热单元体内部的二维传热模型,考察了复合材料物性和结构尺寸及传热流体操作条件（流体流速）对单元体储热性能的影响,对比了两种不同结构单元体的储热性能,并搭建实验平台进行了实验对比研究。对比结果表明,模型结果与实验结果趋于一致,验证了模型的准确性。复合材料物性和结构尺寸及传热流体操作条件对单元体储热性能有较大的影响。相比较单管储热单元体,同心管储热单元体有着更优的储热特性,在相同的操作条件下,同心管储热单元体的储热、放热时间较单管储热单元体分别减少10%和15%。     

Thermal performance analysis of a flat slab phase change thermal storage unit with liquid-based heat transfer fluid for cooling applications

This paper presents the results of a thermal performance analysis of a phase change thermal storage unit. The unit consists of several parallel flat slabs of phase change material (PCM) with a liquid heat transfer fluid (HTF) flowing along the passages between the slabs. A validated numerical model developed previously to solve the phase change problem in flat slabs was used. An insight is gained into the melting process by examining the temperatures of the HTF nodes, wall nodes and PCM nodes and the heat transfer rates at four phases during melting. The duration of the melting process is defined based on the level of melting completion. The effects of several parameters on the HTF outlet temperature, heat transfer rate and melting time are evaluated through a parametric study to evaluate the effects of the HTF mass flow rate, HTF inlet temperature, gap between slabs, slab dimensions, PCM initial temperature and thermal conductivity of the container on the thermal performance. The results are used to design a phase change thermal storage unit for a refrigerated truck.     

Discharge performance of a thermal energy storage unit with paraffin-expanded graphite composite phase change materials

本工作对石蜡（PA）及石蜡/膨胀石墨（97% PA/3% EG和95% PA/5% EG）复合相变储热材料的热性能进行了探究,考察了不同直径储热单元在干燥介质温度为25℃,风速为0.8 m/s条件下的放热性能。结果表明,在石蜡中添加膨胀石墨后,复合材料导热系数较纯石蜡分别提高了178.10%和214.30%,可以有效改善石蜡的导热性能,缩短放热时间;储热单元直径对放热性能有显著影响,随着石蜡相变储热单元直径的增大,放热时间线性增加;膨胀石墨的添加可以明显缩短放热时间,随膨胀石墨含量的增加,相同直径储热单元的放热时间逐渐缩短;膨胀石墨对储热单元放热性能的改善效果随直径变化而不同,在一定范围内随储热单元直径的增大而效果逐渐显著,达到极值后随直径的增大效果逐渐减弱,本实验条件下,最优储热单元直径在35~50 mm之间。结合实际生产需求,最优直径为35 mm。     

高温肋板式蓄热器蓄/放热特性的数值模拟

采用计算流体动力学方法对高温不锈钢肋板式相变蓄热器的蓄/放热特性进行了数值模拟。分析了多孔肋片和锯齿肋片对蓄热器蓄/放热特性的影响以及载热体入口温度和流量对相变材料熔化和凝固速度的影响,计算结果表明:在该新型肋板式相变蓄热器中,多孔翅片的性能优于锯齿肋片;随着蓄热器传热温差的增大和载热体流量的增加,蓄热器的蓄/放热性能越好;肋片作为换热元件可以很好的提高蓄热器的蓄/放热性能。所得结论可为高温肋板式蓄热器的优化设计提供有益的参考。     

Solidification process analysis of a heat storage device containing graphite foam and paraffin

石蜡相变材料的导热系数较小,严重影响了其传热速率和凝固速率。通过对填充石墨泡沫/石蜡的储能系统进行凝固过程的模拟,确定了石墨泡沫对相变储能系统性能的影响。研究结果表明石墨泡沫不仅大大缩短了相变凝固时间,也使储能系统的温度分布更加均匀;通过分析冷却水进口速度和温度对复合相变材料的凝固过程的影响,说明随着冷却水进口速度的增大和温度的降低,传热速率加快,凝固时间缩短。分析了复合材料相变区的自然对流对相变过程的影响,模拟结果证明自然对流能在一定程度上加快相变材料的凝固过程。     

球形单元储热装置蓄热特性的分析与优化

为提高太阳能利用率，设计一套相变蓄热装置，研究球形相变单元蓄热影响因素，保持相变材料（PCM）总质量维持在较小浮动范围内，对比不同直径、孔隙率、层间距，探究整个装置的蓄热性能。实验与模拟结果表明：同等条件下，相变球直径越小，蓄热时间越短。而考虑到加工制造难度及成本，直径为46或50 mm的蓄热球是最优选择；孔隙率、入口温度和入口流量对整体蓄热时间影响较大；相反，改变蓄热球层间距对蓄热时间的影响较小。     

正交各向异性相变材料的无网格法传热模型及应用

利用无网格迦辽金(EFG)法建立正交各向异性相变材料的传热计算模型,基于该模型编程完成各向异性材料太阳能相变蓄热水箱和管壳式相变蓄热单元的相变传热分析,并探讨热导率因子和材料方向角对复合材料相变传热特性的影响.研究表明:在相同节点布置下EFG法的温度场和相界面计算精度均高于有限元法,EFG法在动态相界面追踪方面具有明显...     

Validation of a CFD model for the simulation of heat transfer in a tubes-in-tank PCM storage unit

A computational fluid dynamics (CFD) model was developed for the simulation of a phase change thermal energy storage process in a 100 l cylindrical tank, horizontally placed. The model is validated with experimental data obtained for the same configuration. The cold storage unit was charged using water as the heat transfer medium, flowing inside a horizontal tube bundle, and the selected phase change material (PCM) was microencapsulated slurry in 45% w/w concentration. The mathematical model is based on the three-dimensional transient Navier–Stokes equations with nonlinear temperature dependent thermo-physical properties of the PCM during the phase change range. These properties were experimentally determined using analytical methods. The governing equations were solved using the ANSYS/FLUENT commercial software package. The mathematical model is validated with experimental data for three different flow rates of the heat transfer fluid during the charging process. Bulk temperature, heat transfer rate and amount of energy stored were used as performance indicators. It was found that the PCM bulk temperatures were predicted within 5% of the experimental data. The results have also shown that the total accumulated energy was within 10% of the observed value, and thus it can be concluded that the model predicts the heat transfer inside the storage system with good accuracy.     

Experimental and numerical investigation of thermal energy storage with a finned tube

A latent heat thermal energy storage system using a phase change material (PCM) is an efficient way of storing or releasing a large amount of heat during melting or solidification. It has been determined that the shell‐and‐tube type heat exchanger is the most promising device as a latent heat system that requires high efficiency for a minimum volume. In this type of heat exchanger, the PCM fills the annular shell space around the finned tube while the heat transfer fluid flows within the tube. One of the methods used for increasing the rate of energy storage is to increase the heat transfer surface area by employing finned surfaces. In this study, energy storage by phase change around a radially finned tube is investigated numerically and experimentally. The solution of the system consists of the solving governing equations for the heat transfer fluid (HTF), pipe wall and phase change material. Numerical simulations are performed to investigate the effect of several fin parameters (fin spacing and fin diameter) and flow parameter (Re number and inlet temperature of HTF) and compare with experimental results. The effect of each variable on energy storage and amount of solidification are presented graphically. Copyright © 2005 John Wiley & Sons, Ltd.     

Advances in thermal energy storage development at the German Aerospace Center(DLR)

Thermal energy storage(TES)is a key technology for renewable energy utilization and the improvement of the energy efficiency of heat processes.Sectors include industrial process heat and conventional and renewable power generation.TES systems correct the mismatch between supply and demand of thermal energy.In the medium to high temperature range(100~1000℃),only limited storage technology is commercially available and a strong effort is needed to develop a range of storage technologies which are efficient and economical for the very specific requirements of the different application sectors.At the DLR's Institute of Technical Thermodynamics,the complete spectrum of high temperature storage technologies,from various types of sensible over latent heat to thermochemical heat storages are being developed.Different concepts are proposed depending on the heat transfer fluid(synthetic oil,water/steam,molten salt,air)and the required temperature range.The aim is the development of cost effective,efficient and reliable thermal storage systems.Research focuses on characterization of storage materials,enhancement of internal heat transfer,design of innovative storage concepts and modelling of storage components and systems.Demonstration of the storage technology takes place from laboratory scale to field testing(5 kW^1 MW).The paper gives an overview on DLR's current developments.     

Review on storage materials and thermal performance enhancement techniques for high temperature phase change thermal storage systems

Designing a cost-effective phase change thermal storage system involves two challenging aspects: one is to select a suitable storage material and the other is to increase the heat transfer between the storage material and the heat transfer fluid as the performance of the system is limited by the poor thermal conductivity of the latent heat storage material. When used for storing energy in concentrated solar thermal power plants, the solar field operation temperature will determine the PCM melting temperature selection. This paper reviews concentrated solar thermal power plants that are currently operating and under construction. It also reviews phase change materials with melting temperatures above 300 °C, which potentially can be used as energy storage media in these plants. In addition, various techniques employed to enhance the thermal performance of high temperature phase change thermal storage systems have been reviewed and discussed. This review aims to provide the necessary information for further research in the development of cost-effective high temperature phase change thermal storage systems.     

Performance enhancement of a solar dynamic LHTS module having both fins and multiple PCMs

Latent heat thermal storage units span a wide and varied range of applications in the domestic, industrial and space based activities. Numerical investigations on the performance enhancement of a solar dynamic latent heat thermal storage (LHTS) unit employing multiple phase change materials (PCM) and fins are made. The LHTS unit has been studied for the charging mode alone. Enthalpy based formulation of the energy equations governing the behaviour of the LHTS system has been made and compared with the response of a single PCM unit. The governing conjugate equations have been solved employing finite difference techniques. The results show an appreciable enhancement in the rate of melting of PCM and nearly uniform exit temperature of heat transfer fluid (HTF) in the multiple PCM LHTS unit.     

基于场协同原理的异型管强化石蜡蓄放热性能分析

将1.5%石墨烯/石蜡复合相变材料填充到内管形状不同、换热面积相同的套管换热器内,采用数值模拟的方法分析内管形状对石蜡类复合相变材料蓄放热性能的影响。结果表明,异型管能有效提升石蜡复合相变材料的熔化及凝固速率,滴型管外石蜡复合相变材料的熔化速率比椭圆管及圆管分别提高53%、62%,滴型管外石蜡复合相变材料的凝固速率比椭圆管及圆管分别提高6.7%、9.8%。基于场协同原理分析异型管的强化石蜡类复合相变材料的传热机理,由于滴型管能使石蜡类复合相变材料在相变过程中温度场与速度场协同性更高,因此能更有效地提升其相变速率。