Electrical characteristics of a dc superconducting cable

A dc superconducting cable is ideal for transmitting large blocks of electrical power over a long distance. However, it must be designed to operate reliably within the constraints of the electrical system. Therefore, system analysis must be performed for each application. The conductor losses caused by the harmonics on the dc must be within the design goals; a system fault should not drive the cable normal with eventual damage to the cable and interruption of power flow; and, the dielectric system of the cable must be designed to be compatible with the expected transient voltages by proper insulation coordination. Transient overvoltages are of concern to electrical power systems; these are especially critical to cryogenic cables because of the susceptibility of the cryogenic enclosures to these transients. This paper discusses the electrical system constraints which are particularly applicable to a dc superconducting cable and shows how such a cable can be designed to be compatible with the electrical system.This paper also summarizes the work on low temperature dielectrics performed at Los Alamos. It shows the variation of break down voltage of dielectric materials, in sheet form and cable configuration, with temperature and pressure under dc and impulse voltage. The surface flashover characteristics with large creepage distance as well as electrical conductivity of dielectric materials at cryogenic temperatures are discussed. These studies are essential for the design of high voltage apparatus operating in cryogenic environments.     

Cryogenic heat pipe for cooling high temperature superconductors

The research in this paper investigates a consumable-free method of operating a high temperature superconducting (HTS) coil in space. The HTS wire resides inside a cryogenic heat pipe which is used for isothermalization. This paper presents the design, implementation, and testing of a cryogenic heat pipe for cooling high temperature superconductors. As a proof-of-concept, an 86 cm long straight heat pipe was constructed and enclosed two straight lengths of HTS wire. The working fluid, at saturation condition, maintains a constant temperature below the HTS wire critical temperature. Testing of the heat pipe in a vacuum chamber was conducted to verify the drop in HTS resistance correlating to the wire operating in a superconducting state.     

A capacitance-graded cryogenic high voltage bushing for vertical or horizontal mounting

The cryogenic high voltage bushing for the terminations of the 138 kV, 4100 A superconducting cable prototype at the Brookhaven National Laboratory (BNL) is described. The bushing is energized with the line-to-ground voltage between the coaxial centre and outer surrounding conductors, in the axial direction there is a temperature difference from ambient to about 6 K.The capacitively graded bushing can be mounted in any position. It is vacuum tight and withstands pressures of more than 20 bar. The heat leak of the insulation body in axial direction is only 8.5 W.The electrical specifications of the bushing are: 825 kV, 1.2 × 50 μs impulse voltage; 240 kV rms ac 2h test voltage: and > 160 kVs partial discharge inception voltage.This bushing concept may easily be modified to meet most conceivable thermal, mechanical and electrical requirements of cryogenic high voltage engineering.     

High voltage insulation of bushing for HTS power equipment

For the operation of high temperature superconducting (HTS) power equipments, it is necessary to develop insulating materials and high voltage (HV) insulation technology at cryogenic temperature of bushing. Liquid nitrogen (LN₂) is an attractive dielectric liquid. Also, the polymer insulating materials are expected to be used as solid materials such as glass fiber reinforced plastic (GFRP), polytetra-fluoroethylene (PTFE, Teflon), Silicon (Si) rubber, aromatic polyamide (Nomex), EPDM/Silicon alloy compound (EPDM/Si).In this paper, the surface flashover characteristics of various insulating materials in LN₂ are studied. These results are studied at both AC and impulse voltage under a non-uniform field. The use of GFRP and Teflon as insulation body for HTS bushing should be much desirable. Especially, GFRP is excellent material not only surface flashover characteristics but also mechanical characteristics at cryogenic temperature. The surface flashover is most serious problem for the shed design in LN₂ and operation of superconducting equipments.     

Electrical characteristics of high-Tc superconducting mini-model cable under mechanical stresses in liquid nitrogen

To develop 22.9 kV class high-T_c superconducting (HTS) cable in Korea, we have been studying electrical insulation properties of dielectric paper, such as breakdown voltage, partial discharge, which is one of the HTS cable structure elements. However, the research on the mechanical stress of dielectric paper compared to breakdown properties of dielectric paper is insufficient. A cracking and variation of the electrical insulation due to mechanical stresses during cooling and bending of HTS cables in cryogenic temperature is a serious problem. Thus, we investigated tensile stress and breakdown stress of dielectric paper under mechanical stress. Moreover, we manufactured mini-model cables investigated breakdown stress under bending stress to design a cable drum for conveyance. In the AC, impulse and partial discharge properties, all test results showed a similar tendency, and the suitable bending radius ratio R/r was decided to be more than 25.     

Aging characteristics of cryogenic insulator for development of HTS transformer

In the response to the demand for electrical energy, much effort aimed to develop and commercialize high temperature superconducting (HTS) power equipments has been made around the world. Especially, HTS transformer is one of the most promising devices. For the development of HTS transformer, the cryogenic insulation technology should be established. In this paper V−t characteristics of polyimide (Kapton) tape and GFRP used as turn-to-turn and structural insulations, respectively were studied. Moreover, breakdown hole site of GFRP after breakdown was also discussed. The experimental results show that the time to breakdown is conditioned on applied electric stress and the lifetime indices n of Kapton tape decrease slightly as the number of tape increases while the lifetime indices n of GFRP decrease strongly with increasing thickness. Furthermore, the breakdown holes of GFRP were not at the contact point, at which the electric field is maximum value, between sphere electrode and GFRP sample and its location depends on applied voltage as well as sphere diameter.     

Recovery estimation for over-current test of non-inductive fault current limiters using numerical analysis

When an HTS coated conductor (CC) is used as a conductor of a superconducting fault current limiter (SFCL), the CC is expected to be exposed to the over-current and temperature of the CC is expected to be increased rapidly by electrical joule heating. Because the CC is a composite tape, thermal and electrical properties of composite materials could affects over-current limiting capacity and recovery time of SFCL. This paper presents experimental and numerical results of over-current test and recovery time measurement test on four bifilar wound SFCL modules. The temperature transitions of the samples were estimated from total electrical resistance of the coils. We fabricated one bifilar solenoid coil and three bifilar pancake coils whose cryogenic conditions were different from the other coils. An numerical model was also fabricated to simulate the temperature transition and the numerical results were compared with experimental results.     

Thermal anchoring of conduction-cooled current leads for superconductivity applications near liquid nitrogen temperature

As the YBa₂Cu₃O_7-δ, or YBCO, superconductor is commercially developed and utilized for various HTS (high temperature superconductor) applications such as motor, generator, and fault current limiter, the cryocooling for 50 or 60 K range is more demanded than ever. In this case, non-superconducting current leads instead of HTS ones need to be used for energization from room temperature all the way to the cryogenic operating temperature. This technical note describes a simple method of reducing cooling load requirement for those HTS applications. Non-superconducting current leads are to be thermally anchored at an appropriate intermediate cryogenic temperature before they are connected to the application target temperature. The optimum thermal-anchoring temperature and its configuration have been obtained to minimize the required cryocooler’s cooling capacity for practical as well as ideal cases.     

Electrical parameter evaluation of a 1 MW HTS motor via analysis and experiments

A 1 MW class HTS (high-temperature superconducting) synchronous motor has been developed. Design concerns of the developed motor are focused on smaller machine size and higher efficiency than conventional motors or generators with the same rating simultaneously reducing expensive Bi-2223 HTS wire which is used for superconducting field coil carrying the operating current around 30 K (−243 °C). Influence of an important parameter, synchronous reactance, has been analyzed on the machine performances such as voltage variation and output power during motor and generator operation. The developed motor was also analyzed by three-dimensional electromagnetic FEM (finite element method) to get magnetic field distribution, inductance, electromagnetic stress and so forth.This motor is aimed to be utilized for industrial application such as large motors operating in large plants. The HTS field coil of the developed motor is cooled by way of Neon thermosiphon mechanism and the stator (armature) coil is cooled by water through hollow copper conductor. This paper also describes evaluation of some electrical parameters from performance test results which were obtained at steady state in generator and motor mode of our HTS machine.     

Cold storage characteristics of mobile HTS magnet

A cold storage system specialized in mobile high-temperature superconducting (HTS) magnets (e.g. for magnetically levitated (maglev) vehicles) has been proposed. In this system, a cooling source is detachable and a HTS coil is capable of maintaining superconducting state with its heat capacity. This system allows a considerably lightweight HTS magnet.An apparatus was constructed to evaluate the possibility of using cold storage systems in maglev vehicles. The thermal characteristic of this apparatus was based on a magnet for previous maglev test vehicles [1]. The operational temperature range of the magnet was assumed from 20 K to 50 K. Some experiments indicated that heat conduction by residual gas was not negligible. Especially over 30 K, gas conduction took a large part of heat input. This phenomenon is attributable to reduction of cryopumping effect. However, activated carbon in the apparatus compensates cryopumping effect. A unique heat capacitor was also used to enhance the cold storage effect. Water ice was chosen as a heat capacitor because water ice has a higher heat capacity than metallic materials at cryogenic temperatures. A small amount of water ice also prolonged cryogenic temperature condition. These results indicate 1 day of cold storage is probable in a magnet for maglev vehicles.     

Mechanical and electrical performance characterization of partial mock-up of the ITER PF6 coil tail

International Thermonuclear Experimental Reactor (ITER) is a full superconducting coil tokamak. The tail is an important component of Poloidal Field (PF) coil, of which the main functions are to provide the electrical isolation and transfer the longitudinal load from the last turn to the last-but-one turn. The paper focuses on an optimized mechanical structure of PF6 coil tail, which is made up of two main parts. One was welded to the last turn and the other was welded to the last-but-one turn. Both of them were connected by the mechanical coupling. The electrical isolation between the two parts was maintained by a strap made of insulating composite. In addition, as the PF6 coil is operated under the cyclic electromagnetic load during the tokamak operation, the fatigue property of the tail should be assessed and qualified at low temperature. Moreover, taking into consideration the complexity of the insulation winding process which is performed in a confined space, the wrapping process of the insulation needs to be established. Meanwhile, the high voltage (HV) tests of the tail insulation, including the direct current (DC) and alternating current (AC) tests, need to be assessed before and after the fatigue test.In this paper, a fully bonded PF6 coil tail partial mock-up (not including the weld of the tail to the last conductor turn) was designed and manufactured by simulating the actual manufacturing processes. In addition, the fatigue tests on the sample were carried out at 77 K, and the results showed the sample had good and stable fatigue properties at cryogenic temperature. The HV tests before and after the fatigue test, also including the final 30 kV breakdown DC test after the fatigue test, were carried out. The test results satisfied the requirements of ITER and were discussed in depth. Finally, the sample was destructively inspected to validate the integrity of the insulation by mechanical cross sectioning, and no voids and cracks were observed. Therefore it can be verified from the test results that the designed PF6 coil tail has good comprehensive properties, which can be applied to the formal production of the PF6 coil.     

Operational amplifiers operating in temperature range from 300 to 4.2 K

We present preamplifiers for frequencies from dc to few 10 MHz operating over temperature range from 300 to 4.2 K. Typical application of these circuits which use CMOS operational amplifiers is to match high impedance cryogenic sensors with low impedance cables to lead out a signal to room temperature electronics without bandwidth limiting while preserve signal to noise ratio and linearity. Temperature dependence of electrical characteristics is shown including dissipated power and input voltage noise density spectra.     

Design and test of a simplified and reliable cryogenic system for high speed superconducting generator applications

Under the contract with Air Force Research Lab (AFRL), General Electric has successfully tested a high speed, superconducting generator for a Multimegawatt Electric Power System (MEPS). As the first successful full-power test of a superconducting generator for the Air Force, the demonstration tested the generator’s load up to 1.3 MW and over 10,000 rpm. A key component of the generator system is a closed loop cryo-refrigeration system to cool the field excitation coil at liquid neon temperature. This paper reports the design and tests of the cryogenic system, including the liquid neon dewar, cryogenic cooling loop for the high temperature superconducting (HTS) field coil and the cryostat. Performance data during both short-term load run and long-term non-load run were presented. Also, some key issues to design a reliable cryogenic system for a superconducting generator were discussed.     

A study on the surface flashover characteristics for a HTS cable termination

Terminal technology is important component to a HTS cable as well as a conventional cable. HTS cable terminations are required when the insulated shield HTS cables connect with other conductors such as a bus or a overhead lines. HTS cable terminations must span a temperature range from 77 K to 300 K. The termination is insulated with insulating oil or air, cryogenic gaseous nitrogen and liquid nitrogen. Particularly, difficult conditions for high voltage insulation had to be overcome with HTS cable. And, several environments can substantially raise the flashover possibility at the HTS cable termination. Therefore, in order to insulating design of HTS cable termination, this paper will report on experimental investigations of the surface flashover characteristics under various surface length and GFRP thickness in the atmospheric air, transformer oil, LN₂ at atmospheric pressure and complex condition.     

Condition assessment of XLPE cable insulation using short-time polarisation and depolarisation current measurements

The authors describe how a commercially available test set has been used to make preliminary determinations of condition of medium voltage underground power cables with extended cross-linked polyethylene cable insulation at remote sites in north-east Queensland. Polarisation and depolarisation currents are measured with an injection voltage of 1 and 5 kV with observed polarisation and depolarisation periods of 600 and 60 s, respectively. The condition of cables is estimated on the basis of a newly defined apparent conductivity, which is based on difference between polarisation and depolarisation currents in the first 20 and 60 s, and on a degree of nonlinearity factor which is the ratio of apparent conductivity at different voltages. Procedures needed to obtain consistent field test results are recommended as are diagnostic criteria to provide an indication of cable insulation condition. It is concluded that while the technique can provide evidence of poor insulation quality, it is also possible to distinguish between water trees in insulation and poor joint insulation.     

高温超导电缆终端恒温器热负荷的计算与测定

电力电缆已被确认为高温超导技术产业化的重要项目之一。高温超导电缆终端是运行在低温的超导电缆芯向常温的高压母线过渡和致冷剂进出口的汇集组件,具有很高的技术含量。简单地介绍高温超导电缆终端恒温器的结构和功能,主要讨论终端恒温器热负荷的理论计算方法,并与试验测定进行比较。     

Quench detection method without a central voltage tap by calculating active power

In this paper, we present an electric quench detection method without a central voltage tap which may cause the short-circuit of the lead-wires from the voltage taps in the quench detection of a large AC superconducting coil. In this method, an inductive voltage detection coil is used instead of the central voltage tap. The inductive voltage detection coil is electrically insulated from a superconducting coil and therefore the lead-wires do not break down. Through the quench detection tests for a Bi-2223/Ag HTS coil, we show the feasibility of the proposed method for detecting the quench of the large AC superconducting coil.     

Correlation of electrical breakdown of supercritical helium in short gaps with partial discharge in cable samples

As part of a project to develop a superconducting power cable at Brookhaven National Laboratory (BNL), many experiments have been conducted on short coaxial cable insulation samples lapped with various polymeric tapes. These experiments have shown the partial discharge inception voltage to be a function of a sample construction and the density of the helium impregnant. It was concluded that the partial discharge inception voltage in the butt gaps of lapped tape insulation is determined by the product of helium density and gap depth, which corresponds to the tape thickness. This means that the inception voltage obeys the similarity law. This conclusion was based on additional experiments performed to determine the breakdown voltage of helium in a short gap between both bare metal electrodes and plastic insulation coated electrodes. The effects of the condition of the electrode surfaces and the area of the electrodes were essential in determining the breakdown voltage in a short gap of high density cryogenic helium.     

The electric characteristics of HTS double-pancake coil with AC pulse over currents

A double pancake coil was designed and manufactured with a 36-m long Bi-2223/Ag tape. The tape was insulated by 25 μm thick Kapton tapes, which can stand a voltage of 400 V_rms in liquid nitrogen. The whole double pancake was impregnated with epoxy resin. AC over-current experiments of the coil were performed by applying constant AC voltages to the two terminals of the coil and lasted for 3 s. The experiment began first at a lower voltage of 33.6 V_rms, and then the voltage stepped up till the coil was burned out at the pulse voltage of 202.7 V_rms. All of the experiments were carried out with the coil dipped in liquid nitrogen. The current waveforms were measured. The impedance and resistance characters of the HTS coil with its over pulse currents were analyzed from the experiment results. At the end of this paper, some conclusions derived from the experiment results and their analyses are given, which are helpful for the safety operating of the HTS coils in power applications.     

A Study on Measurement Error during Alternating Current Induced Voltage Tests on Large Transformers

1IntroductionIn a resistance, inductance, and capacitance series circuit, the voltage across the capacitance canbe greater than the source voltage due to the compensative effect of the inductance. This phenome-non, referred to as the capacitive rise, has been fully studied and favorably employed in electricaland electronic systems, but has not been paid much attention in high voltage tests.To guarantee safe and reliable operation, transformers of220 kVand above are recommended in IEC(Interna…