Multiwalled carbon nanotube/montmorillonite hybrid filled ethylene‐co‐vinyl acetate nanocomposites with enhanced mechanical properties,thermal stability,and dielectric response

Homogeneous multiwalled carbon nanotube/montmorillonite hybrid filler (HMM) dispersion was prepared by co‐ultrasonication and was subsequently used to prepare ethylene‐co‐vinyl acetate (EVA) nanocomposites by solution blending method. XRD and TEM analysis of HMM confirm significant interaction between the montmorillonite (MMT) layers and multiwalled carbon nanotubes (MWCNT) in line with previous reports. Analysis of the nanocomposites shows the constituent fillers to be homogeneously dispersed in EVA matrix. Mechanical properties of neat EVA are remarkably improved with HMM content up to 3 wt% followed by reversion. Maximum improvement observed in tensile strength, elongation at break, and toughness are 424%, 109%, and 1122%, respectively. Results show maximum thermal stability at 4 wt% and best dielectric response at 1 wt% HMM content. Exceptional mechanical and dielectric properties of EVA nanocomposites attained may be attributed to homogeneous dispersion of fillers and improved polymer–filler interaction. Comparison shows excellent synergy between MWCNT and MMT towards mechanical reinforcement of EVA. POLYM. ENG. SCI., 58:1155–1165, 2018. © 2017 Society of Plastics Engineers     

Multiwalled Carbon Nanotubes/Hectorite Hybrid Reinforced Styrene Butadiene Rubber Nanocomposite: Preparation and Properties

Clay-assisted dispersion of MWCNT has emerged as a novel alternative to its conventional modification. The report deals with preparation of MWCNT/hectorite hybrid (HMH) by dry grinding method and its utilization for the reinforcement of styrene butadiene rubber (SBR). Significant improvement in tensile strength (210%) and elongation at break (42%) of SBR/HMH nanocomposite at 0.7 wt.% HMH shows its superior reinforcing efficiency. Comparison with individual fillers confirms significant synergy. Best thermal stability and dielectric response are achieved at 0.3 and 0.7 wt.% filler contents respectively. Improved properties of the nanocomposites are ascribed to enhanced level of filler dispersion and polymer-filler interaction.     

Processing and properties of modified polyamide 66-organoclay nanocomposites

Binary polyamide 66 nanocomposites containing 2 wt % organoclay, polyamide 66 blend containing 5 wt % impact modifier, and ternary polyamide 66 nanocomposites containing 2 wt % organoclay and 5 wt % impact modifier were prepared by melt compounding method. The effects of E-GMA and the types of the organoclays on the interaction between the organoclay and the polymer, dispersion of the organoclay, morphology, mechanical, flow, and thermal properties of the nanocomposites were investigated. Partial exfoliation and improved mechanical properties are observed for Cloisite® 15A and Cloisite® 25A nanocomposites. On the other hand, the organoclay was intercalated or in the form of tactoids in Cloisite® 30B nanocomposites. Components of the nanocomposites containing Cloisite® 15A and Cloisite® 25A were compounded in different addition orders. Mixing sequence of the components affected both the dispersion of the organoclay and the mechanical properties drastically. SEM analyses revealed that homogeneous dispersion of the organoclay results in a decrease in the domain sizes and promotes the improvements in the toughness of the materials. Melt viscosity was also found to have a profound effect on the dispersion of the organoclay according to MFI and XRD results. Crystallinity of the nanocomposites did not change significantly. It is only the type of the constituents and their addition order what dramatically influence the nanocomposite properties. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Ethylene vinyl acetate/ethylene propylene diene terpolymer‐blend‐layered double hydroxide nanocomposites

Ethylene vinyl acetate (EVA‐45)/ethylene propylene diene terpolymer (EPDM) blend‐layered double hydroxide (LDH) nanocomposites have been prepared by solution blending of 1:1 weight ratio of EVA and EPDM with varying amounts of organo LDH (DS‐LDH). X‐ray diffraction and transmission electron microscopy analysis suggest the formation of partially exfoliated EVA/EPDM/DS‐LDH nanocomposites. Measurement of mechanical properties of the nanocomposites (3 wt% DS‐LDH content) show that the improvement in tensile strength and elongation at break are 35 and 12% higher than neat EVA/EPDM blends. Dynamic mechanical thermal analysis also shows that the storage modulus of the nanocomposites at glass transition temperature is higher compared to the pure blend. Such improvements in mechanical properties have been correlated in terms of fracture behavior of the nanocomposites using scanning electron microscopy analysis. Thermal stability of the prepared nanocomposites is substantially higher compared to neat EVA/EPDM blend, confirming the formation of high‐performance polymer nanocomposites. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Eco-Friendly Synthesis of Graphene Oxide Reinforced Hydroxypropyl Methylcellulose/Polyvinyl Alcohol Blend Nanocomposites Filled with Zinc Oxide Nanoparticles for High-k Capacitor Applications

Polymer/inorganic nanocomposites comprising of hydroxypropyl methylcellulose and polyvinyl alcohol as a polymer matrix and unique combination of graphene oxide and zinc oxide nanoparticles as fillers have been prepared using colloidal processing technique and characterized using various analytical methods. The dielectric properties of the nanocomposites are investigated using impedance analyzer. The nanocomposites show improvement in the dielectric properties compared to hydroxypropyl methylcellulose/polyvinyl alcohol (50/50) blends, which results from the homogeneous dispersion of fillers into the polymer matrix. The results indicate that these nanocomposites have a potential to meet the technological demands of high-k dielectrics and/or embedded capacitors.     

Effect of rubber content on morphology and thermal and rheological behaviors of acrylonitrile-butadiene rubber/poly(ethylene-co-vinyl acetate)/organoclay nanocomposites

Thermoplastic elastomer nanocomposites based on acrylonitrile butadiene rubber (NBR) and poly(ethylene-co-vinyl acetate) (EVA) with different weight ratios (20, 40 and 60 wt% of NBR) and 5 wt% of organocaly (OC) were prepared in an internal mixer. The results obtained from X-ray diffraction and transmission electron microscopy (TEM) micrographs showed that due to the OC–EVA interaction, nearly all of the clay platelets were exfoliated. Scanning electron microscope (SEM) was used to investigate the particle size and phase morphology. SEM images for the unfilled blends revealed a two-phase structure in which the NBR domains were dispersed into the EVA phase. However, for the blend containing 60 wt.% of NBR, a co-continuous morphology was exhibited. The addition of OC decreased the NBR domain size significantly in which NBR remained as a dispersed phase even for the blend having the highest amount of NBR studied. Young's modulus and yield stress increased, but elongation at break and stress at break decreased for the nanocomposites in comparison with that of the unfilled materials. Thermal studies indicated that although OC decreased the degree of crystallinity and crystallization temperature of EVA slightly, it showed no effect on EVA melting temperature in comparison with that of the unfilled samples. It was also found that the nanocomposites behaved as shear thinning fluids over the entire range of angular frequency and the values of storage modulus and stress relaxation modulus of the nanocomposite containing 20 wt% of NBR was even higher than that of the NBR alone.     

Irradiation Modification of PVC/NBR Blend

Electron beam initiated cross-linking on the 50/50 poly(vinyl chloride), PVC/acrylonitrile butadiene rubber, NBR blend was studied in the absence and presence of 4 phr trimethylolpropane triacrylate (TMPTA). The 50/50 NBR/PVC blend was prepared by mixing in a Brabender Plasticoder at 170°C. The blend was then irradiated by using a 3.0 MeV electron beam machine at doses ranging from 0 to 200 kGy in air and room temperature. The changes in gel fraction, tensile strength, hardness, impact strength, scanning electron micrographs and dynamic mechanical properties of the samples were investigated. The gel fraction results indicate that under the irradiation conditions employed, the PVC/NBR blend cross-linked by electron beam irradiation. The addition of TMPTA was found to be effective in the acceleration of the radiation-induced cross-linking. Gradual increases in mechanical properties with irradiation dose were observed before exhibiting a decline due to embrittlement as a consequence of excessive cross-linking at higher irradiation doses. The gradual changeover from ductile to brittle fracture due to the irradiation-induced cross-linking was evident from the SEM examination The increase in the storage modulus and T_g as well as the reduction in the damping peak with the increase in irradiation dose reveal that the enhancement in mechanical properties of NBR/PVC blends upon irradiation is due to the irradiation-induced cross-linking, as well as the improved interaction between NBR and PVC.     

Rubber/LDH nanocomposites by solution blending

The rubber nanocomposites containing ethylene vinyl acetate (EVA) having 60 wt % of vinyl acetate content and organomodified layered double hydroxide (DS‐LDH) as nanofiller have been prepared by solution intercalation method and characterized. The XRD and TEM analysis demonstrate the formation of completely exfoliated EVA/DS‐LDH nanocomposites for 1 wt % filler loading followed by partially exfoliated structure for 5–8 wt % of DS‐LDH content. EVA/DS‐LDH nanocomposites show improved mechanical properties such as tensile strength (TS) and elongation at break (EB) in comparison with neat EVA. The maximum value of TS (5.1 MPa) is noted for 3 wt % of DS‐LDH content with respect to TS value of pure EVA (2.6 MPa). The data from thermogravimetric analysis show the improvement in thermal stability of the nanocomposites by ≈15°C with respect to neat EVA. Limiting oxygen index measurements show that the nanocomposites act as good flame retardant materials. Swelling property analysis shows improved solvent resistance behavior of the nanocomposites (1, 3, and 5 wt % DS‐LDH content) compared with neat EVA‐60. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation and Properties of Ethylene-vinyl Acetate/linear Low-density Polyethylene/Graphene Oxide Nanocomposite Films

Ethylene-vinyl acetate-based nanocomposites with 18 and 28 wt% vinyl acetate were prepared via solution casting method. To improve the mechanical and barrier properties of ethylene-vinyl acetate, linear low-density polyethylene, and graphene oxide were introduced to matrix. The morphological studies indicated that the graphene oxide diffraction peak disappeared in all prepared nanocomposites, probably due to its exfoliation; also proper dispersion and good interaction between nanofillers and polymer matrix were achieved. By introducing low amount of graphene oxide into the matrix, the mechanical and thermal properties and oxygen permeability were improved especially for those with 28 wt% vinyl acetate monomer.     

Preparation of organic vermiculite/polymethylmethacrylate nanocomposite featuring excellent mechanical and thermal properties via ultrasonic in situ polymerisation

To improve the dispersion of organically modified vermiculite (OVMT) in polymethylmethacrylate (PMMA), the method of ultrasonic in situ polymerization was introduced, and a series of OVMT/PMMA nanocomposites were successfully prepared. The structure, morphology, and mechanical and thermal properties of as-prepared sample had been investigated. Results showed that the assistance of ultrasonic irradiation could be beneficial for the good homogeneous dispersion and strong interfacial interaction of OVMT in PMMA. Consequently, the obtained nanocomposites showed better mechanical and thermal properties than those prepared without the assistance of ultrasonic irradiation. When the OVMT content was 3 wt.%, the nanocomposite prepared by ultrasonic in situ polymerization exhibited the Young's modulus, tensile strength, elongation at break and degradation temperatures for 5% and 50% weight loss of 1177 MPa, 65 MPa, 14%, 219.82ºC and 373.91ºC, respectively. These results suggested the great potential application of ultrasonic in situ polymerization for the synthesis of polymer/clay nanocomposite.     

EVA／Al（OH）3纳米复合材料性能的研究

采用熔融共混挤出法制备了EVA／Al(OH)3纳米复合材料。用TEM、SEM分析了Al(OH)3粉体改性前后在EVA树脂中的分散性与相容性。研究了表面处理对复合材料阻燃与力学性能的影响，并对Al(OH)3阻燃机理进行了探讨。结果表明：采用钛酸酯偶联剂对粉体进行表面改性可有效改善其在树脂中的分散与结合情况，复合材料阻燃级别提高到UL94 V-1级，拉伸性能得到改善。     

Achieving compatibility in blends of low‐density polyethylene/polyamide‐6 with addition of ethylene vinyl acetate

Polymer alloys and blends, whose major advantage is the potential of achieving a range of physical and mechanical properties, have continued to be a subject of interest over recent years. Addition of a block or graft copolymer, with chemically similar segments to those involved in the polymer blend considered, led to a variety of desirable properties. The copolymer added to the blend functioned to promote a homogeneous dispersion of the constituent phases and to enhance their mutual adhesion. Such agents that enable better dispersion in polymer blends are known as compatibilizers. In this study an attempt has been made to improve the compatibility in a polymer blend composed of two normally incompatible constituents, LDPE and PA₆, by addition of a compatibilizer. The compatibilizer agent, ethylene vinyl acetate (EVA), was added to the polymer blend in ratios of 1, 5, and 10% by using a twin‐screw extruder. The effect of EVA on the crystallization of the polymer constituents was observed through DSC examinations. Furthermore, the control sample and all three blends of LDPE/PA₆/EVA were subjected to examinations to obtain their yield and tensile strengths, elasticity modulus, percentage elongation, izod impact strength, hardness, and melt flow index. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1748–1754, 2001     

Influence of compatibilizers on the rheological,mechanical, and morphological properties of epoxidized natural rubber/polypropylene thermoplastic vulcanizates

In polymeric materials combining desirable properties, compatibility between constituent components of incompatible blends is necessary. The influence of two types of blend compatibilizers, a graft copolymer of maleic anhydride and polypropylene (PP) and phenolic‐modified PP, on the rheological, mechanical, and morphological properties of epoxidized natural rubber/PP thermoplastic vulcanizates was investigated at varied concentrations. All properties improved in a range of loading levels of compatibilizers at 0–7.5 wt % of PP. This was attributed to a chemical interaction between the different phases caused by the functionalized compatibilizers. Increasing chemical interaction between interfaces improved the interfacial tension and led to a microscale size of the dispersion. A decreasing trend in the properties was observed at compatibilizer levels higher than 7.5 wt % of PP because of segregation, which led to a third blend component dispersed in the PP matrix. The compatibilizers behaved as lubricants in the polymer melt flow. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

An Innovative Approach to the Synthesis of PMMA/PEG/Nanobifiller Filled Nanocomposites with Enhanced Mechanical and Thermal Properties

A facile route was adopted to blend the matrix. The PMMA/PEG blend was reinforced with three types of nanofillers, i.e., pristine MWCNT (P-CNT), amine functionalized MWCNT (PDA-EA-CNT) and nanobifiller i.e. nanodiamond functional MWCNT (PDA-EA-CNT-ND) to yield three different types of nanocomposites i.e. PMMA/PEG/P-CNT, PMMA/PEG/PDA-EA-CNT and PMMA/PEG/PDA-EA-CNT-ND. These nanocomposites were reinforced with nanofiller loading (1 wt. %, 3 wt. %, 5 wt. %, 10 wt. %, 30 wt. % and 50 wt. %) by solution casting method. Structure of composite and nanofillers was confirmed by FTIR. FESEM imaging revealed that nanocomposites have micro porous morphology. At high magnification, distribution of functionalized CNT/ND appears to be protruding out of the polymeric matrix. The TGA result suggests that the thermal stability of the nanocomposites was enhanced in comparison to PMMA due to grafting of filler molecules with PMMA/PEG macromolecules. The DTG results showed that the bifiller nanocomposites (PMMA/PEG/PDA-EA-CNT-ND) exhibited improved thermal stability with T_max (431^°C) as compared to P-CNT and amine functionalized CNT (PMMA/PEG/PDA-EA-CNT) with T_max of 395^°C and 418^°C respectively. XRD results showed fine interaction between filler and the polymeric matrix. As the filler loading was increased the composites showed pronounced XRD peak at 25.9^°, corresponding to (002) reflection of nanotubes. Significant improvement in the mechanical properties of composites was recorded with the reinforcement of fillers as compared to the neat matrix. The most significant improvement in tensile strength and elastic modulus was observed for the bifiller nanocomposites with 5 wt. % PDA-EA-CNT-ND. They showed a tensile strength and elastic modulus of 29.9 MPa and 1474.31 MPa respectively as compared to amine functionalized CNT with tensile strength (25.7) and elastic modulus (1466.99 MPa)and P-CNT with tensile strength(25 MPa) and elastic modulus (1155.75 MPa).     

New generation layered nanocomposites derived from ethylene‐co‐vinyl acetate and naturally occurring graphite

New ethylene‐co‐vinyl acetate (EVA, with 60% vinyl acetate content) based nanocomposites were prepared with graphites modified by various techniques and a commercially available expanded graphite (EG). The infrared spectra and the surface energy measurements indicated better oxidation and higher surface energy of the graphite modified by mixed acids followed by high temperature treatment (GO). Interlayer space and surface area were increased as a result. EG possessed higher surface area. GO was found to distribute in finer tactoids of average thickness of 25 nm in the matrix, as compared with the unmodified graphite (UG), having average tactoid thickness more than 40 nm along with aggregation. EG also showed finer dispersion in the EVA matrix with some network formation. The dynamic mechanical and the mechanical properties were superior at the 2 wt % concentration of the GO, beyond which the improvement was less, possibly because of aggregation of GO. Greater EVA‐GO interaction at 2 wt % concentration was also supported from the swelling analysis, thermal conductivity, and the thermo‐oxidative degradation data of the hybrid composites. The melt viscosity was lower at 2 wt % GO concentration. EG based nanocomposites registered similar properties. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Rheological and mechanical properties of compatibilized polystyrene/ethylene vinyl acetate blends

In this study, a blend of polystyrene (PS)/ethylene vinyl acetate (EVA) (PS/EVA, 90 : 10 wt %) was compatibilized with three different block copolymers, in which their end blocks were compatible with either styrene or EVA. The compatibilized blends with different compositions were prepared using a twin‐screw extruder and injection molded into the required test specimens. Mechanical properties of the blends, such as tensile properties and Charpy impact strength, morphology of tensile fractured surfaces, rheological properties, and thermal properties, were investigated. The results show that the interaction between the dispersed and continuous phase can be improved by the addition of a compatibilizer. Appreciable improvement in the impact strength of the blend with 15 wt % of compatibilizer C (polystyrene‐block‐polybutadiene) was observed. Its mechanical properties are comparable to those of the commercial high‐impact polystyrene, STYRON 470. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2071–2082, 2004     

Study on the properties of multi-walled carbon nanotubes reinforced poly (vinyl alcohol) composites

Nanocomposite films based on polyvinyl alcohol(PVA) and multi-walled carbon nanotubes (MWCNTs) at different weight ratios (i.e.0.0,0.5, 1.0,1.5, 2.0 wt%), were prepared by dispersion techniques. Cationic geminisurfactant and its monomeric form (0.01 wt%) were used as dispersants to achieve homogeneous and stable dispersionof CNTs in water and subsequent PVA/CNTs nanocomposites. Surface charge of CNTs in aqueous suspension with addition of the used dispersants were investigated by measuring its zeta potential. The structural and interaction studies have been analyzed from X-ray diffraction (XRD) and Raman spectroscopy. The effect of the used surfactantson the separation and distribution of CNTs in PVA matrix was studied by visual characterization based on scanning electron microscopy (SEM). Thermal, mechanical and electrical properties of the prepared nanocomposites were evaluated and the results were discussed in relation with the CNTs content and surfactant type as dispersant. Surfactant effect improved the dispersion homogeneity of CNTs (at 1.0 wt%) within the polymer matrix. The physical interaction between. CNTs and PVA macromolecular chains resulting in nanocomposites with largely enhanced properties compared to those prepared with higher filler loading by avoiding the agglomeration phenomenon of nanotubes. On the other hand, the addition of CNTs by content up to 2 wt%, increases the electrical conductivity to be 10^?6 Scm^?1 at room temperature which highly recommends such composites to be used in electrostatic dissipation applications upon using gemini surfactant. Furthermore, useful nanosized capacitor structure based onnanocomposites containing its monomeric form, characterized by high permittivity and low dielectric loss, can be formed.     

Influence of Matrix Polarity on the Properties of Ethylene Vinyl Acetate–Carbon Nanofiller Nanocomposites

A series of ethylene vinyl acetate (EVA) nanocomposites using four kinds of EVA with 40, 50, 60, and 70 wt% vinyl acetate (VA) contents and three different carbon-based nanofillers—expanded graphite (EG), multi-walled carbon nanotube (MWCNT), and carbon nanofiber (CNF) have been prepared via solution blending. The influence of the matrix polarity and the nature of nanofillers on the morphology and properties of EVA nanocomposites have been investigated. It is observed that the sample with lowest vinyl acetate content exhibits highest mechanical properties. However, the enhancement in mechanical properties with the incorporation of various nanofillers is the highest for EVA with high VA content. This trend has been followed in both dynamic mechanical properties and thermal conductivity of the nanocomposites. EVA copolymer undergoes a transition from partial to complete amorphousness between 40 and 50 wt% VA content, and this changes the dispersion of the nanofillers. The high VA-containing polymers show more affinity toward fillers due to the large free volume available and allow easy dispersion of nanofillers in the amorphous rubbery phase, as confirmed from the morphological studies. The thermal stability of the nanocomposites is also influenced by the type of nanofiller.     

Evaluation of mechanical,thermal, electrical,and transport properties of MWCNT‐filled NR/NBR blend composites

Carbon nanotube based polymer nanocomposites found versatile applications and hence studying its reinforcing effect on NR/NBR blend system is a promising step in developing flexible elastomer gadgets. In this study, attempts have been made to prepare multi‐walled carbon nanotube (MWCNT)‐filled nanocomposites of NR/NBR blends. Raman spectra and transmission electron microscopic analysis indicate that there has been a finer and uniform dispersion of carbon nanotubes within the polymer matrix. Mechanical properties like tensile strength, tear resistance, abrasion loss and compression set of pure and blend samples showed an improvement with the increase in the dosage of MWCNT from 0.5 to 4 phr. 70/30 NR/NBR blend with 4 phr of MWCNT showed an improvement of 83% in tensile strength and 72% in tear strength compared to pure NBR. This is attributed to the uniform dispersion, high surface area, nano level interaction, and compatibility of MWCNT with the polymeric molecular chains. MWCNT is acting as a compatibilizing agent as is manifest from the increased negative values of free energy. Electrical conduction and thermal stability of the mixes were increased with the concentration of MWCNT due to the increase in the interfacial interaction resulting from the pi‐pi interaction with the nanotubes. POLYM. ENG. SCI., 58:961–972, 2018. © 2017 Society of Plastics Engineers     

Assembly of layered double hydroxide on multi‐walled carbon nanotubes as reinforcing hybrid nanofiller in thermoplastic polyurethane/nitrile butadiene rubber blends

An efficient approach has been applied to assemble MgAl layered double hydroxide onto pristine carbon nanotubes using sodium dodecylsulfate. The assembling process and formation of such hybrid nanostructures were established using X‐ray diffraction, Fourier transform infrared spectroscopy, field emission scanning electron microscopy and high‐resolution transmission electron microscopy. Subsequently, the hybrid was used as nanofiller in the development of high‐performance thermoplastic polyurethane/acrylonitrile butadiene rubber (1:1 w/w) blend nanocomposites. Measurements of mechanical and dynamic mechanical properties show that tensile strength, elongation at break and storage modulus improve significantly by 171%, 1.8 times and 241% in a blend with 0.50 wt% loading of hybrid filler. Thermogravimetric analysis shows that the thermal stability of the blend with 0.50 wt% hybrid filler compared to neat material is maximally improved by 20 °C determined at 50% weight loss. Differential scanning calorimetry shows the maximum enhancement in melting temperature (7 °C) and crystallization temperature (31 °C) due to significant nucleation efficiency of the filler, homogeneous dispersion and strong interfacial interaction between polymer matrix and filler. © 2015 Society of Chemical Industry