Field Investigation on the First Bridge Deck Slab Reinforced with Glass FRP Bars Constructed in Canada

Recently, there has been a rapid increase in using noncorrosive fiber-reinforced polymers (FRP) reinforcing bars as alternative reinforcement for bridge deck slabs, especially those in harsh environments. A new two-span girder type bridge, Cookshire-Eaton Bridge (located in the municipality of Cookshire, Quebec, Canada), was constructed with a total length of 52.08 m over two equal spans. The deck was a 200-mm-thick concrete slab continuous over four spans of 2.70 m between girders with an overhang of 1.40 m on each side. One full span of the bridge was totally reinforced using glass fiber-reinforced polymer (GFRP) bars, while the other span was reinforced with galvanized steel bars. The bridge deck was well instrumented at critical locations for internal temperature and strain data collection using fiber optic sensors. The bridge was tested for service performance using calibrated truckloads as specified by the Canadian Highway Bridge Design Code. The construction procedure and field test results under actual service conditions revealed that GFRP rebar provides very competitive performance in comparison to steel.     

Construction and Testing of an Innovative Concrete Bridge Deck Totally Reinforced with Glass FRP Bars: Val-Alain Bridge on Highway 20 East

The Val-Alain Bridge, located in the Municipality of Val-Alain on Highway 20 East, crosses over Henri River in Québec, Canada. The bridge is a slab-on-girder type with a skew angle of 20° over a single span of 49.89?m and a total width of 12.57?m. The bridge has four simply supported steel girders spaced at 3,145?mm. The deck slab is a 225-mm-thick concrete slab, with semi-integral abutments, continuous over the steel girders with an overhang of 1,570?mm on each side. The concrete deck slab and the bridge barriers were reinforced with glass fiber reinforced polymer (GFRP) reinforcing bars utilizing high-performance concrete. The Val-Alain Bridge is the Canada’s first concrete bridge deck totally reinforced with GFRP reinforcing bars. Using such nonmetallic reinforcement in combination with high-performance concrete leads to an expected service life of more than 75?years. The bridge is well instrumented with electrical resistance strain gauges and fiber-optic sensors at critical locations to record internal strain data. Also, the bridge was tested for service performance using calibrated truckloads. Design concepts, construction details, and results of the first series of live load field tests are presented.     

Evaluation of Composite Sandwich Bridge Decks with Hybrid FRP-Steel Core

A hybrid concept of composite sandwich panel with hybrid fiber-reinforced polymer (FRP)—steel core was proposed for bridge decks in order to not only improve stiffness and buckling response but also be cost efficient compared to all glass fiber-reinforced polymer (GFRP) decks. The composite sandwich bridge deck system is comprised of wrapped hybrid core of GFRP grid and multiple steel box cells with upper and lower GFRP facings. Its structural performance under static loading was evaluated and compared with the ANSYS finite element predictions. It was found that the presented composite sandwich panel with hybrid FRP-steel core was very efficient for use in bridges. The thickness of the hybrid deck may be decreased by 19% when compared with the all GFRP deck. The failure mode of the proposed hybrid deck was more favorable because of the yielding of the steel tube when compared with that of all GFRP decks.     

Experimental Analysis of Crack Growth in GFRP Reinforced Concrete

For decades, bridge slabs have been troubled by the corrosion of steel reinforcement. The unique corrosion resistance of glass fiber-reinforced polymer (GFRP) bars makes them a promising alternative to steel bars. Experiments have been conducted to investigate the bond performance of GFRP reinforced concrete under constant amplitude cyclic fatigue loading. Each specimen was an identical length beam with a single GFRP bar at the bottom, intended to simulate a transverse strip of a typical bridge deck slab. The crack growth was monitored for specimens of different widths, simulating different transverse reinforcement spacings. Up to 2?million?cycles of cyclic loads were applied at 100% typical service load levels. No fatigue failure was encountered in the testing. The effects of moderate overloads were also investigated.     

Durability of GFRP Bars’ Bond to Concrete under Different Loading and Environmental Conditions

In the last decade, noncorrodible fiber-reinforced polymer (FRP) reinforcing bars have been increasingly used as the main reinforcement for concrete structures in harsh environments. Also, owing to their lower cost compared with other types of FRP bars, glass-FRP (GFRP) bars are more attractive to the construction industry, especially for implementation in bridge deck slabs. In North America, bridge deck slabs are exposed to severe environmental conditions, such as freeze-thaw action, in addition to traffic fatigue loads. Although the bond strength of GFRP bars has been proved to be satisfactory, their durability performance under the dual effects of fatigue-type loading and freeze-thaw action is still not well understood. Few experimental test data are available on the bond characteristics of FRP bars in concrete elements under different loading and environmental conditions. This research investigates the individual and combined effects of freeze-thaw cycles along with sustained axial load and fatigue loading on the bond characteristics of GFRP bars embedded in concrete. An FRP-reinforced concrete specimen was developed to apply axial-tension fatigue or sustained loads to GFRP bars within a concrete environment. A total of thirty-six test specimens was constructed and tested. The test parameters included bar diameter, concrete cover thickness, loading scheme, and environmental conditioning. After conditioning, each specimen was sectioned into two halves for pullout testing. Test results showed that fatigue load cycles resulted in approximately 50% loss in the bond strength of sand-coated GFRP bars to concrete, while freeze-thaw cycles enhanced their bond to concrete by approximately 40%. Larger concrete covers were found more important in cases of larger bar sizes simultaneously subjected to fatigue load and freeze-thaw cycles.     

Filament-Wound Glass Fiber Reinforced Polymer Bridge Deck Modules

The demand for the development of efficient and durable bridge decks is a priority for most of the highway authorities worldwide. This paper summarizes the results of an experimental program designed to study the behavior of an innovative glass fiber reinforced polymer (GFRP) bridge deck recently patented in Canada. The deck consisted of a number of triangular filament wound tubes bonded with epoxy resin. GFRP plates were adhered to the top and bottom of the tubes to create one modular unit. The experimental program, described in this paper, discusses the evolution of two generations of the bridge deck. In the first generation, three prototype specimens were tested to failure, and their performance was analyzed. Based on the behavior observed, a second generation of bridge decks was fabricated and tested. The performance was evaluated based on load capacity, mode of failure, deflection at service load level, and strain behavior. All decks tested exceeded the requirements to support HS30 design truck loads specified by AASHTO with a margin of safety. This paper also presents an analytical model, based on Classical Laminate Theory to predict the load-deflection behavior of the FRP decks up to service load level. In all cases the model predicted the deck behavior very well.     

Performance Comparison of Four Fiber-Reinforced Polymer Deck Panels

In an effort to assess the constructability and performance of bridges with fiber-reinforced polymer (FRP) composite decks, the short-term and long-term responses of a 207 m, five-span bridge retrofitted with four different FRP panel systems were monitored. The overall aspects of the panel systems, connection details, and construction techniques are presented prior to presentation of the observed and measured responses. Key design parameters (impact factors, girder distribution factors, and level of composite action) for FRP and reinforced concrete decks are evaluated. This paper demonstrates that FRP replacement decks are a viable alternative to reinforced concrete decks and identifies the differences in performances of various FRP deck systems. Two of the FRP panel systems were found to perform considerably better than the other deck systems. Issues that may reduce the service life of FRP deck systems are presented and discussed.     

Fatigue Life Evaluation of Concrete Bridge Deck Slabs Reinforced with Glass FRP Composite Bars

Since bridge deck slabs directly sustain repeated moving wheel loads, they are one of the most bridge elements susceptible to fatigue failure. Recently, glass fiber-reinforced polymer (FRP) composites have been widely used as internal reinforcement for concrete bridge deck slabs as they are less expensive compared to the other kinds of FRPs (carbon and aramid). However, there is still a lack of information on the performance of FRP–reinforced concrete elements subjected to cyclic fatigue loading. This research is designed to investigate the fatigue behavior and fatigue life of concrete bridge deck slabs reinforced with glass FRP bars. A total of five full-scale deck slabs were constructed and tested under concentrated cyclic loading until failure. Different reinforcement types (steel and glass FRP), ratios, and configurations were used. Different schemes of cyclic loading (accelerated variable amplitude fatigue loading) were applied. Results are presented in terms of deflections, strains in concrete and FRP bars, and crack widths at different levels of cyclic loading. The results showed the superior fatigue performance and longer fatigue life of concrete bridge deck slabs reinforced with glass FRP composite bars.     

Performance of Coated Reinforcing Bars in Cracked Bridge Decks

The presence of cracks in bridge decks that are reinforced with epoxy-coated reinforcing (ECR) bars has raised some concerns among bridge and maintenance engineers in the state of Iowa. To study the effects of deck cracking on the performance of ECR bars, several concrete cores that contained reinforcing bars were collected from 80 bridges that are located in different counties throughout the state of Iowa. These samples were collected from cracked and uncracked areas of the bridge decks. Concrete powder samples were collected from these cores and were analyzed in the laboratory to determine the diffusion of the chloride in the bridge decks. This study revealed that no sign of corrosion was detected for the ECR rebars that were taken at the uncracked bridge deck locations. In addition, no delamination or spalling was observed for the bridge decks where bars in the core samples, which were taken at the cracked bridge deck locations, exhibited signs of corrosion. The collected ECR rebars samples were rated according to the degree of the corrosion that was observed on each bar. These ratings were used to develop condition/age relationships that were utilized to estimate the functional service life of bridge decks that are reinforced with ECR bars.     

Use of Glass-Fiber-Reinforced Polymer Tendons for Stress-Laminating Timber Bridge Decks

Researchers at the University of Maine led an effort in the mid-1990s to develop and use glass-fiber-reinforced polymer (GFRP) tendons, instead of the commonly used steel-threaded bars, for stress-laminating timber bridge decks. The GFRP tendons are 12.7 mm (0.5 in.) in diameter and consist of seven-wire strands similar in construction to steel prestressing strands. Because the modulus of elasticity of the GFRP tendons is approximately 1/9 that of steel, they are not as susceptible to loss of prestress as steel bars and may not have to be restressed during the life of deck. In 1997, researchers obtained funding to design, construct, and monitor a stress-laminated timber bridge located in Milbridge, Maine, utilizing the new GFRP tendons. The bridge was constructed from preservative treated No. 2 and better eastern hemlock laminations and is 4.88 m (16 ft) long, 7.75 m (25 ft, 6 in.) wide, and 350 mm (14 in.) deep. Based on 4.25 years of field monitoring the tendon forces and moisture content, the GFRP tendons have maintained an adequate prestress level without having to be restressed.     

Evaluation of Effective Width and Distribution Factors for GFRP Bridge Decks Supported on Steel Girders

Glass fiber-reinforced polymer (GFRP) bridge deck systems offer an attractive alternative to concrete decks, particularly for bridge rehabilitation projects. Current design practice treats GFRP deck systems in a manner similar to concrete decks, but the results of this study indicate that this approach may lead to nonconservative bridge girder designs. Results from a number of in situ load tests of three steel girder bridges having the same GFRP deck system are used to determine the degree of composite action that may be developed and the transverse distribution of wheel loads that may be assumed for such structures. Results from this work indicate that appropriately conservative design values may be found by assuming no composite action between a GFRP deck and steel girder and using the lever rule to determine transverse load distribution. Additionally, when used to replace an existing concrete deck, the lighter GFRP deck will likely result in lower total stresses in the supporting girders, although, due to the decreased effective width and increased distribution factors, the live-load-induced stress range is likely to be increased. Thus, existing fatigue-prone details may become a concern and require additional attention in design.     

Effect of Transverse Reinforcement on the Flexural Behavior of Continuous Concrete Beams Reinforced with FRP

Continuous concrete beams are structural elements commonly used in structures that might be exposed to extreme weather conditions and the application of deicing salts, such as bridge overpasses and parking garages. In such structures, reinforcing continuous concrete beams with the noncorrodible fiber-reinforced polymer (FRP) bars is beneficial to avoid steel corrosion. However, the linear-elastic behavior of FRP materials makes the ability of continuous beams to redistribute loads and moments questionable. A total of seven full-scale continuous concrete beams were tested to failure. Six beams were reinforced with glass fiber-reinforced polymer (GFRP) longitudinal bars, whereas one was reinforced with steel as control. The specimens have rectangular cross section of 200×300??mm and are continuous over two spans of 2,800?mm each. Both steel and GFRP stirrups were used as transverse reinforcement. The material, spacing, and amount of transverse reinforcement were the primary investigated parameters in this study. In addition, the experimental results were compared with the code equations to calculate the ultimate capacity. The experimental results showed that moment redistribution in FRP-reinforced continuous concrete beams is possible and is improved by increasing the amount of transverse reinforcement. Also, beams reinforced with GFRP stirrups illustrated similar performance compared with their steel-reinforced counterparts.     

Close Look at Construction Issues and Performance of Four Fiber-Reinforced Polymer Composite Bridge Decks

Four different fiber-reinforced polymer (FRP) panel systems were installed in a 207 m, five-span, three-lane bridge in an effort to assess the constructability, performance, and applicability of bridges with fiber-reinforced polymer composite decks. This paper examines whether four common deck systems are able to realize many of the anticipated benefits of using FRP composites in lieu of conventional reinforced concrete bridge decks. Particular installation issues, connection details, and specific construction techniques for each deck system are described, along with a discussion of the shortcomings in terms of handling, performance, and serviceability. Other factors such as key design parameters (e.g., impact factor and thermal characteristics) and unexpected responses are used to further quantify the performance of four FRP representative deck systems under identical traffic and environmental constraints.     

Service Load Effective Compression Flange Width in Fiber Reinforced Polymer Deck Systems Acting Compositely with Steel Stringers

This paper reports on the field study of a steel stringer-fiber reinforced polymer (FRP) deck composite bridge in Pennsylvania. The objective of the study is to assess the effective compression flange width in the FRP deck and floor systems when they act compositely with underlying steel girders at service conditions. The research results reported herein support the notion of employing a design approach, for both interior and exterior girders of a composite floor system, that is philosophically consistent with current practice related to steel girders acting compositely with concrete decking. It appears from the results presented herein that FRP decks and floors acting compositely with underlying steel girders exhibit an effective width that is close to the actual girder spacing for interior beams, and approximately one-half this value for exterior beams.     

Behavior of Composite Bridge Decks with Alternative Shear Connectors

An experimental study of composite bridge decks with alternative shear connectors has been performed. The alternative shear connector consists of concrete filled holes located in the webs of grid main bars and friction along the web embedded in the slab, which enables shear transfer between the concrete slab and steel grid. Results of static and fatigue tests on full-scale prototype decks indicated that composite action between the concrete slab and steel grid is maintained well above the service load range even after fatigue loading, the eventual loss of composite action at overload is gradual, failure was controlled by punching shear of the concrete slab and was unaffected by the shear connectors, and no significant change in behavior was observed due to fatigue loading. Further, the measured stress range at the shear connection location would not control the fatigue behavior of the deck in positive bending, and no fatigue cracking of the steel grid was observed in negative bending.     

Connection of Concrete Railing Post and Bridge Deck with Internal FRP Reinforcement

The use of fiber-reinforced polymer (FRP) reinforcement is a practical alternative to conventional steel bars in concrete bridge decks, safety appurtenances, and connections thereof, as it eliminates corrosion of the steel reinforcement. Due to their tailorability and light weight, FRP materials also lend themselves to the development of prefabricated systems that improve constructability and speed of installation. These advantages have been demonstrated in the construction of an off-system bridge, where prefabricated cages of glass FRP bars were used for the open-post railings. This paper presents the results of full-scale static tests on two candidate post–deck connections to assess compliance with strength criteria at the component (connection) level, as mandated by the AASHTO Standard Specifications, which were used to design the bridge. Strength and stiffness until failure are shown to be accurately predictable. Structural adequacy was then studied at the system (post-and-beam) level by numerically modeling the nonlinear response of the railing under equivalent static transverse load, pursuant to well-established structural analysis principles of FRP RC, and consistent with the AASHTO LRFD Bridge Design Specifications. As moment redistribution cannot be accounted for in the analysis and design of indeterminate FRP RC structures, a methodology that imposes equilibrium and compatibility conditions was implemented in lieu of yield line analysis. Transverse strength and failure modes are determined and discussed on the basis of specification mandated requirements.     

Influence of Reinforcement on the Behavior of Concrete Bridge Deck Slabs Reinforced with FRP Bars

This paper presents the results of an experimental study to investigate the role of each layer of reinforcement on the behavior of concrete bridge deck slabs reinforced with fiber-reinforced polymer (FRP) bars. Four full-scale concrete deck slabs of 3,000?mm length by 2,500?mm width and 200?mm depth were constructed and tested in the laboratory. One deck slab was reinforced with top and bottom mats of glass FRP bars. Two deck slabs had only a bottom reinforcement mat with different reinforcement ratios in the longitudinal direction, while the remaining deck slab was constructed with plain concrete without any reinforcement. The deck slabs were supported on two steel girders spaced at 2,000?mm center to center and were tested to failure under a central concentrated load. The three reinforced concrete slabs had very similar behavior and failed in punching shear mode at relatively high load levels, whereas the unreinforced slab behaved differently and failed at a very low load level. The experimental punching capacities of the reinforced slabs were compared to the theoretical predictions provided by ACI 318-05, ACI 440.1R-06, and a model proposed by the writers. The tests on the four deck slabs showed that the bottom transverse reinforcement layer has the major influence on the behavior and capacity of the tested slabs. In addition, the ACI 318-05 design method slightly overestimated the punching shear strength of the tested slabs. The ACI 440.1R-06 design method yielded very conservative predictions whereas the proposed method provided reasonable yet conservative predictions.     

FEA of Complex Bridge System with FRP Composite Deck

Innovative fiber-reinforced polymer (FRP) composite highway bridge deck systems are gradually gaining acceptance in replacing damaged/deteriorated concrete and timber decks. FRP bridge decks can be designed to meet the American Association of State Highway and Transportation Officials (AASHTO) HS-25 load requirements. Because a rather complex sub- and superstructure system is used to support the FRP deck, it is important to include the entire system in analyzing the deck behavior and performance. In this paper, we will present a finite-element analysis (FEA) that is able to consider the structural complexity of the entire bridge system and the material complexity of an FRP sandwich deck. The FEA is constructed using a two-step analysis approach. The first step is to analyze the global behavior of the entire bridge under the AASHTO HS-25 loading. The next step is to analyze the local behavior of the FRP deck with appropriate load and boundary conditions determined from the first step. For the latter, a layered FEA module is proposed to compute the internal stresses and deformations of the FRP sandwich deck. This approach produces predictions that are in good agreement with experimental measurements.     

Vehicle-Induced Dynamic Performance of FRP versus Concrete Slab Bridge

In the United States alone, about 30% of the bridges are classified as structurally deficient or functionally obsolete. To alleviate this problem, a great deal of work is being conducted to develop versatile, fully composite bridge systems using fiber-reinforced polymers (FRPs). To reduce the self-weight and also achieve the necessary stiffness, FRP bridge decks often employ hollow sandwich configurations, which may make the dynamic characteristics of FRP bridges significantly different from those of conventional concrete and steel bridges. Due to the geometric complexity of the FRP sandwich panels, dynamic analyses of FRP bridges are very overwhelming and rarely reported. The present study develops an analysis procedure for the vehicle-bridge interaction based on a three-dimensional vehicle-bridge coupled model. The vehicle is idealized as a combination of rigid bodies connected by a series of springs and dampers. A slab FRP bridge, the No-Name Creek Bridge in Kansas, is first modeled using the finite-element method to predict its modal characteristics, then the bridge and vehicle systems are integrated into a vehicle-bridge system based on the deformation compatibility. The bridge response is obtained in the time domain by using an iterative procedure employed at each time step, considering the deck surface roughness as a vertical excitation to the vehicle. The bridge dynamic response and the calculated impact factors are compared between the FRP slab bridge and a corresponding concrete slab bridge. Finally, the applicability of AASHTO impact factors to FRP bridges is discussed.