Mechanical properties of natural fibers reinforced sustainable masonry

This research evaluates the physical and mechanical properties of Portland cement masonry blocks reinforced with lechuguilla natural fibers, that were lightened with 2-l bottles of polyethylene terephthalate.A concrete mix was designed for a target compressive strength of 16 MPa at 28 days, and slump of 70 mm. Masonry concrete blocks with dimensions of 730 × 340 × 130 mm were produced for two different fiber lengths (25 and 50 mm) and with fiber contents of 0.25%, 0.50%, 0.75% and 1.0%.Based on the obtained results, it was found that as the aspect ratio decreases the compressive strength increases and that the use of natural fiber (Vf = 0.5–0.75%) improves masonry post-cracking features, showing a ductile behavior and generating a uniform cracking pattern in the longitudinal sides of the blocks.     

Assessing the ability of rock masses to support block breakage at the TBM cutter face

In order for tunnel boring machines to efficiently cut or break rock, it is necessary that the block of rock in contact with the cutter be adequately supported by the surrounding rock mass. This support is provided by the interlocking of blocks and the friction of the surfaces. If blocks are inadequately supported or become free without breakage the result can be jamming at the TBM face. Such blocky ground conditions are typically assessed according to the spacing and orientation of discontinuities (including joints) within the rock mass, typically using a rock mass classification system. In laboratory tests on cuttability or abrasivity of rocks, test samples are typically supported securely in a frame or jig. Numerical models of rock breakage also assume boundary conditions in which the sample is completely supported. Therefore the applicability of the results from laboratory and numerical studies depends on the same degree of support of blocks in the ground. The conditions required to adequately support a block for breakage are investigated and related to rock mass parameters, in particular, the three-dimensional patterns of discontinuities. A rock mass can be capable of providing adequate support to a block of rock such that the cuttability is adequately described by conventional methods. However, there are some rock mass conditions where support of blocks is not well developed, potentially resulting in otherwise unexpected poor TBM progress or jamming of TBM with loose blocks. Three-dimensional discontinuity patterns can be assessed using stereographic methods or borehole (α–β) methods. It is proposed that problematic conditions may occur where: two or more oblique (α between 20° and 70°) discontinuity sets are present (and over-represented relative to a uniform distribution); one or more of these discontinuity sets are dipping into the opening (β = 180° ± 90°) and additional discontinuities (in sets or randomly oriented) are present to form complete tetrahedral wedge blocks.     

Numerical simulation of a jointed rock block mechanical behavior adjacent to an underground excavation and comparison with physical model test results

Mechanical behavior of a jointed rock mass with non-persistent joints located adjacent to a free surface on the wall of an excavation was simulated under without and with support stress on the free surface using approximately 0.5 m cubical synthetic jointed rock blocks having 9 non-persistent joints of length 0.5 m, width 0.1 m and a certain orientation arranged in an en echelon and a symmetrical pattern using PFC^3D software package. The joint orientation was changed from one block to another to study the effect of joint orientation on strength, deformability and failure modes of the jointed blocks. First the micro-mechanical parameters of the PFC^3D model were calibrated using the macro mechanical properties of the synthetic intact standard cylindrical specimens and macro mechanical properties of a limited number of physical experiments performed on synthetic jointed rock blocks of approximately 0.5 m cubes. Under no support stress, the synthetic jointed rock blocks exhibited the same three failure modes: (a) intact rock failure, (b) step-path failure and (c) planar failure under both physical experiments and numerical simulations for different orientations. The jointed blocks which failed under intact rock failure mode and planar or step-path failure mode produced high and low jointed block strengths, respectively. Three phases of convergence of free surface were discovered. The joint orientation and support stress played important roles on convergence magnitude. The average increment of jointed block strength turned out to be about 10, 7.9 and 6.6 times the support stress when support stresses of 0.06 MPa, 0.20 MPa and 0.40 MPa were applied, respectively. The modeling results offer some guideline in support design for underground excavations.     

Testing of full-scale concrete bridge deck slabs reinforced with fiber-reinforced polymer (FRP) bars

This paper presents an experimental study investigating the behavior of FRP-reinforced concrete bridge deck slabs under concentrated loads. A total of eight full-scale deck slabs measuring 3000-mm long by 2500-mm wide were constructed. The test parameters were: (i) slab thickness (200, 175 and 150 mm); (ii) concrete compressive strength (35–65 MPa); (iii) bottom transverse reinforcement ratio (1.2–0.35%); and (iv) type of reinforcement (GFRP, CFRP, and steel). The slabs were supported on two parallel steel girders and were tested up to failure under monotonic single concentrated load acting on the center of each slab over a contact area of 600 × 250 mm to simulate the footprint of sustained truck wheel load (87.5 kN CL-625 truck). All deck slabs failed in punching shear. The punching capacity of the tested deck slabs ranged from 1.74 to 3.52 times the factored load (P_f) specified by the Canadian Highway Bridge Design Code (CHBDC) CAN/CSA S6-06. Besides, the ACI 440.1R-06 punching strength equation greatly underestimated the capacity of the tested slabs with an average experimental-to-predicted punching capacity ratio (V_exp/V_pred) of 3.17.     

Characterization of concrete blocks containing petroleum-contaminated soils

This paper presents the results of a study on the potential use of petroleum-contaminated soil (PCS) in the manufacturing of concrete blocks. PCS was obtained from Fahud asset area in northern Oman, where contaminated soils are typically transported for treatment. Hollow blocks of size 400 × 200 ×200 mm, widely used in Oman, were manufactured with a mix proportion of 1:2:4:0.8 for cement, coarse aggregate, sand, and water, respectively. The coarse aggregate had a 10 mm maximum aggregate size. PCS was subjected to the toxicity characteristic leaching procedure (TCLP). The chemical analysis of the extract indicated that the concentrations of metals and organic compounds did not exceed the maximum contaminant levels set by USEPA for TCLP extracts. Different mixes were prepared by replacing the sand with PCS with percentages up to 80% by sand weight in the mix. Five different tests were conducted on the concrete blocks: density, compressive strength, absorption, compressive strength of a masonry column, and thermal conductivity. The compressive strength test was conducted after 14 and 28 days of curing. The other tests were performed after 28 days of curing. Results indicated that PCS can be used with a replacement percentage up to 60% to produce concrete blocks meeting the Omani Standard specifications. The results also indicate potential deterioration when more than 60% PCS are used.     

Structural behavior of hybrid FRP composite I-beam

This paper presents the structural behavior of an innovative hybrid Fiber Reinforced Polymers (FRP) beam consisting of carbon/glass fibers and vinyl-ester resin. The advanced feature of this hybridization is the optimum use of carbon and glass fibers in the flanges to maximize structural performance while reducing the overall cost by using only glass fibers in the web section. A series of beam tests were conducted under four-point bending varying ratio of flange to web width (b_f/b_w) and volume content of carbon and glass fiber in the flanges. Experimental investigations revealed that the ratio of flange to web width of hybrid FRP I-shaped beams plays an important role in their structural behavior. Small flange beams (b_f/b_w = 0.43) showed stable and linear behavior under bending moment and failed in a brittle manner by delamination of the compressive flange at the interfacial layers while wide flange beams (b_f/b_w = 1.13) exhibited unstable and nonlinear behavior in the buckling and post-buckling region leading to delamination failure of the compressive flange. The experimental and analytical results discussed in this paper emphasize on the best composition of carbon and glass fibers for the optimum design of such hybrid beams. It is found that the maximum strength of hybrid FRP beams can be obtained with the volume content of carbon fiber to be 25–33%. Furthermore, the results of this study show the potential of applying hybrid FRP beams for bridge components.     

Preparation of load-bearing building materials from autoclaved phosphogypsum

Previous studies have been carried out on calcined phosphogypsum (PG) for making the building materials. The present study was focused on autoclaved PG and its use in making load-bearing wall bricks. Autoclaved PG was prepared from original waste PG with steam pre-treatment. The crystalline phase, morphology, and thermal characteristics of original waste PG and autoclaved PG were investigated by XRD, SEM, and SDT. Then bricks of the size of Chinese standard brick were prepared from different types of PG in the PG-fly ash–lime–sand system. Results showed that the compressive strength of bricks from autoclaved PG by lower-pressure steam of 0.12 MPa, 120 °C for 16 h was much higher. The flexural strength and compressive strength of the bricks could reach 4.0 MPa and 15.0 MPa, respectively. The durability of the bricks was investigated by 15 freezing–thawing cycles at temperatures from ?20 °C to 20 °C, and the weight loss was only 0.029% after all of cycles. Hemihydrates (CaSO₄ · 0.5H₂O) were dehydrated products from dihydrates in original PG with lower-pressure steam treatment, and hemihydrates were susceptible to absorbing the humidity and were transformed into densified re-crystallization gypsum (CaSO₄ · 2H₂O) that contributed to the final strength of bricks. Microstructural characteristics of bricks were investigated by XRD and SEM. Tobermorite was the significant hydrated product, which contributed to the strength of bricks. The use of autoclaved PG for making load-bearing wall bricks was recommended instead of conventional burnt clay bricks.     

Modeling of some properties of the crushed tile concretes exposed to elevated temperatures

In this study, artificial neural network (ANN) and fuzzy logic (FL) models have been developed for predicting the compressive strength (f_c) and dynamic modulus of elasticity (E_d) of the crushed tile concretes (CTC) exposed to elevated temperatures. Some relationships are established between chosen inputs and outputs by developing and testing a multi-layered feed forward ANN and FL trained with the back-propagation algorithm. First of these relationships is established between the outputs as f_c of CTC after being exposed to elevated temperatures and the inputs as exposed temperature (T), crushed tile aggregate (CT) and crushed stone II (CSII) contents of concrete. The second one is the relationship between E_d of concretes and the same inputs. In this aim, concrete specimens are produced by CT replacing 16–31.5 mm coarse aggregate at the ratios of 0%, 10%, 25%, 50%, 75% and 100%. Concrete specimens are exposed to 20, 150, 300, 400, 600, 900 and 1200 °C high temperatures corresponding TS EN 1363-1 after an initial 28 day curing period. After heating, the specimens are slowly air-cooled to the room temperature and then E_d and f_c of concretes were determined. Experimental results are also predicted by constructing models in ANN and FL methods. In the models, the training and testing results have shown that ANN and FL methods have strong potential for predicting the f_c and E_d of crushed tile concretes exposed to elevated temperatures.     

Techno-economical evaluation of a rice husk ash (RHA) based sand–cement block for reducing solar conduction heat gain to a building

This paper reports on the performance of a rice husk ash (RHA) based sand–cement block. Its performance is compared with that of a standard commercial clay brick. The RHA-cement block reduces solar heat gain in buildings and the comparisons include an evaluation of room temperature, solar conduction heat transfer and economics. An appraisal of the two was conducted using two small rooms (floor area of 5.75 m²). One of the rooms was constructed using the RHA based sand–cement block wall; the other, which served as the reference, used a commercial clay brick wall. Experiments were performed throughout a period of one summer month (March) in Thailand. The results showed that the RHA based sand–cement block reduced solar heat transfer by 46 W. An economic analysis indicates that the payback period of the RHA block in tandem with a 1 ton, split-type air conditioner depends on the indoor set-point temperature. The payback period is 4.08 years when the indoor set-point temperature of 26 °C is taken.     

Effect of ferrocement confinement on behavior of concrete

In this study, the use of ferrocement as an external confinement to concrete specimens is investigated. The effectiveness of confinement is achieved by comparing the behavior of retrofitted specimens with that of conventional specimens. The primary test variable considered in this study is the concrete compressive strength. All the other parameters, such as size, shape, number of layers of wire mesh, and L/d ratio of the specimens, were kept constant. The sections chosen are circular cylinders with a size of 150 mm × 300 mm and L/d ratio of 6:1. The test results showed that the confined concrete specimens can enhance the ultimate concrete compressive strengths and failure strains.     

Effect of fly ash addition on the mechanical properties of tile adhesive

Statistical relationship between various strengths of tile adhesives in which cement or sand was partially replaced with fly ash was studied. A low-lime fly ash was used in five different replacement levels from 5% to 30% by weight of either cement or sand. The tensile adhesion, flexural and compressive strengths of adhesives were determined at 2, 7 and 28 days. In small substitution levels, sand replacement increased the tensile adhesion strength. No strong relationship was found between tensile adhesion strength and flexural or compressive strength of the specimens in which the fly ash was used as sand replacement (r < 0.659). Strong relationship was observed between the same properties when fly ash was used as cement replacement (r > 0.896). Flexural and compressive strength values showed quite strong relationship (r > 0.949). This may be due to the fact that both of these strength values were obtained on the same specimens.     

Assesment of clay bricks compressive strength using quantitative values of colour components

This study was conducted to assess the relationships among firing temperature, colour components and compressive strength of bricks. Lightness (L*) and chromaticity (a* and b*) of 10 replicated brick samples fired at temperatures 700–1050 °C in steps of 25 °C under free access of air, were measured with a colorimeter, which uses an L* a* b* colour space. Increasing firing temperature significantly increased the compressive strength of bricks. The values of L* slightly increased with firing temperature up to around 800 °C then decreased as temperature increased further. The values of b* and a* increased with increasing firing temperature up to around 900 °C then rapidly decreased with further increases in firing temperature. A negative relationship occurred between each of L*, a*, and b* and compressive strength. Compressive strength was adequately described by colour components of L* and b* by linear regression equations (R² = 0.87 for L*, and R² = 77 for b*). However, the relationship occurred between a* and compressive strength was quite poor. It was concluded that the numerical values of colour components of L* and b* may be used to predict and judge the compressive strength of bricks. However, the method can not be generalized before its calibrated with different raw materials under different firing conditions.     

Determination of support pressure for tunnels and caverns using block theory

The estimation of support requirements to stabilize underground structures is of prime importance for rational design of these structures. The characterizing parameters of rock mass may vary with depth. Determination of these parameters by drilled cores and Ground-Probing-Radar (GPR) is difficult and expensive due to anisotropy of rock mass. Laboratory testing is also expensive. Also the in situ conditions are difficult to simulate in the laboratory. The designer is thus resorting to empirical methods and analytical methods to determine these parameters. Often, the analytical techniques may mesmerize the designer to feel the problem and its solution on the screen of the computer. In this paper, an attempt has been made to develop algorithm based on Block Theory with geological information & mechanical properties of rock for determining the rock pressure. Limitations of this technique are number of joint sets not less than three and width of the opening up to 25 m. The algorithm determines all the wedges formed at a time by 3, 4, 5, 6, …, n joint planes with excavation plane responsible for manifestation of rock pressure at roof/wall. All the permutations and combinations for wedge formation can be considered in this respect. Rock pressure for design is determined for reinforcement of the underground openings. Spacing of rock bolts is found out as an additional feature. The alignment of the opening for optimal reinforcement can also be determined. Case history of Tehri Power House, India is taken up for analysis. The empirical correlations developed by Goel (1994) are used for comparative study. It was found that no appreciable rock pressure was developed at walls. Roof pressure is determined to be 140 kPa, which is almost same as observed. It is thus established that block theory may be applicable for design criterion up to depth of 500 m.     

The effect of thiosemicarbazide on corrosion resistance of steel reinforcement in concrete

This study describes a laboratory investigation of the influence of thiosemicarbazide (TSC) on the corrosion of reinforcing steel and the compressive strength of concrete. The effect of TSC on the corrosion resistance of steel reinforced concrete was evaluated by carrying out electrochemical tests in NaCl and NaCl + TSC solutions for 60 days. Polarisation resistance (R_p) values of TSC added reinforced concrete were much higher than those without TSC. Similarly, AC impedance spectra revealed that the resistance of TSC mixed electrodes were also quite higher than those without. The compressive strength of concrete specimens containing TSC was measured and an increase of 20–25% was observed.     

Residual compressive behaviour of pre-heated high-performance concrete with blast–furnace–slag

An experimental program was designed and carried out to study the residual compressive behaviour of high-performance concrete (HPC) with blast–furnace–slag (BFS) at elevated temperatures ranging from 20 to 800 °C. The residual cube compressive strength is examined and the relationship between the residual compressive strength and temperature is investigated based on the heated cube specimens (100×100×100 mm³) tested on a universal test machine. In addition, on the basis of the heated prism specimens (100×100×300 mm³) tested on an electro-hydromantic rigidity servo test machine, the complete stress–strain curves are obtained, and the effects of temperatures on the residual prism compressive strength, the strain, and the elastic modulus etc are analysed. An approximate formula for the stress–strain relationship of HPC–BFS after exposure to temperatures is proposed.     

Modeling mechanical performance of lightweight concrete containing silica fume exposed to high temperature using genetic programming

In this study, the mechanical performance of lightweight concrete exposed to high temperature has been modeled using genetic programming. The mixes incorporating 0%, 10%, 20% and 30% silica fumes were prepared. Two different cement contents (400 and 500 kg/m³) were used in this study. After being heated to temperatures of 20 °C, 200 °C, 400 °C and 800 °C, respectively, the compressive and splitting tensile strength of lightweight concrete was tested. Empirical genetic programming based equations for compressive and splitting tensile strength were obtained in terms of temperature (T), cement content (C), silica fume content (SF), pumice aggregate content (A), water/cement ratio (W/C) and super plasticizer content (SP). Proposed genetic programming based equations are observed to be quite accurate as compared to experimental results.     

Estimating geometrical and mechanical REV based on synthetic rock mass models at Brunswick Mine

This paper uses a case study from Brunswick Mine in Canada to determine a representative elementary volume (REV) of a jointed rock mass in the vicinity of important underground infrastructure. The equivalent geometrical and mechanical property REV sizes were determined based on fracture systems modeling and numerical experiments on a synthetic rock mass. Structural data collected in massive sulphides were used to generate a large fracture system model (FSM), 40 m×40 m×40 m. This FSM was validated and subsequently sampled to procure 40 cubic specimens with a height to width ratio of 2 based on sample width from 0.05 to 10 m. The specimens were introduced into a 3D particle flow code (PFC3D) model to create synthetic rock mass (SRM) samples. The geometrical REV of the rock mass was determined based on the number of fractures in each sampled volume (P₃₀) and the volumetric fracture intensity (P₃₂) of the samples. The mechanical REV was estimated based on the uniaxial compressive strength (UCS) and elastic modulus (E) of the synthetic rock mass samples.The REV size of the rock mass was determined based on a series of statistical tests. The T-test was used to assess whether the means of the samples were statistically different from each other and the F-test to compare the calculated variance. Finally, the coefficient of variation, for the synthetic rock mass geometrical and mechanical properties, was plotted against sample size. For this particular site the estimated geometrical REV size of the rock mass was 3.5 m×3.5 m×7 m, while the mechanical property REV size was 7 m×7 m×14 m. Consequently, for engineering purposes the largest volume (7 m×7 m×14 m) can be considered as the REV size for this rock mass.     

Treating wastewater from a pharmaceutical formulation facility by biological process and ozone

Wastewater from a pharmaceutical formulation facility (TevaKS, Israel) was treated with a biological activated-sludge system followed by ozonation. The goal was to reduce the concentrations of the drugs carbamazepine (CBZ) and venlafaxine (VLX) before discharging the wastewater to the municipal wastewater treatment plant (WWTP). Both drugs were detected at extremely high concentrations in TevaKS raw wastewater ([VLX] = 11.72 ± 2.2 mg/L, [CBZ] = 0.84 ± 0.19 mg/L), and resisted the biological treatment. Ozone efficiently degraded CBZ: at an O₃ dose-to-dissolved organic carbon ratio of 0.55 (O₃/DOC), the concentration of CBZ was reduced by >99%. A lower removal rate was observed for VLX, which was decreased by ～98% at the higher O₃/DOC ratio of 0.87. Decreasing the pH of the biologically treated effluent from 7 to 5 significantly increased the ozone degradation rate of CBZ, while decreasing the degradation rate of VLX. Ozone treatment did not alter the concentration of the effluent's DOC and filtered chemical oxygen demand (COD_f). However, a significant increase was recorded (following ozonation) in the effluent's biological oxygen demand (BOD₅) and the BOD₅/COD_f ratio. This implies an increase in the effluent's biodegradability, which is highly desirable if ozonation is followed by a domestic biological treatment. Different organic byproducts were formed following ozone reaction with the target pharmaceuticals and with the effluent organic matter; however, these byproducts are expected to be removed during biological treatment in the municipal WWTP.     

Nail penetration test for determining the uniaxial compressive strength of rock

We offer a new and practical index test method, the nail penetration test (NPT), to estimate the UCS of intact rocks, to be used as alternative to the point load test (PLT) or Schmidt rebound hammer test (SRH). The major tools used in the investigation include a gasnailer with 130 J power and its nails ranging from 25 to 60 mm in length. The study material covers 65 rock blocks of gypsum, tuff, ignimbrite, andesite, sandstone, limestone, and marble. For the NPT, five nail shots were performed on each block sample and the average value was obtained. Two to three uniaxial compression tests were carried out on each specimen. Ten impacts were applied on rock blocks by using both the L- and N-types of SRH. Regarding the PLT, either 10 axial or 10 block tests was applied on each rock type.The average nail penetration depths were correlated with the UCS, I_S(50) and rebound number for both types of the SRH. Also, the measured UCS values were compared with those obtained from the empirical relationships using the data from the NPT, PLT, and SRH. It was found that the NPT provides better estimates for UCS than the PLT or SRH. Particularly applicable to weak to very weak rocks, the NPT is capable of indirectly estimating the UCS of intact rocks up to 100 MPa. The test is proposed for use in mainly in situ applications.     

The effect of principal stress orientation on tunnel stability

In order to investigate the effect of principal stress orientation on the stability of regular tunnels and cracked tunnels, experiments by using square specimens with a centralized small tunnel were conducted, and the corresponding numerical study as well as photoelastic study were implemented. Two kinds of materials, cement mortar and sandstone, were used to make tunnel models, and three types of tunnel models were studied, i.e. (1) regular tunnel models loaded by different orientation’s principal stresses, (2) tunnel models with various orientation’s radial cracks in the spandrel under compression, and (3) tunnel models with a fixed radial crack loaded by various orientation’s principal stresses. In the numerical study, the stress intensity factors of the radial cracks were calculated, and the results agree well with the test results. For regular tunnels, when the angle θ between the major principal stress and the tunnel symmetrical axis is 45°, the corresponding tunnel is the most unfavorable; for tunnels with a radial crack in the spandrel, when the angle β between the crack and the tunnel wall is 135°, the corresponding tunnel is the most unfavorable; for tunnels with a β = 130° radial crack, when θ = 0° or θ = 70°, the compressive strengths of the tunnel models are comparatively low, whereas when θ = 90°, it is the highest.