Treatment of paper mill effluent using an anaerobic/aerobic hybrid side-stream membrane bioreactor

This paper presents the design and operational performance data of an anaerobic/aerobic hybrid side-stream Membrane Bioreactor (MBR) process for treating paper mill effluent operated over a 6 month period. The paper mill effluent stream was characterized by a chemical oxygen demand (COD) range of between 1,600 and 4,400 mg/L and an average BOD of 2,400 mg/L. Despite large fluctuations in COD feed concentration, stable process performance was achieved. The anaerobic Expanded Granular Sludge Bed (EGSB) pre-treatment step effectively lowered the organic loading by 65 to 85%, thus lowering the MBR COD feed concentration to consistently below 750 mg/L. The overall MBR COD removal was consistent at an average of 96%, regardless of the effluent COD or changes in the hydraulic retention time (HRT) and organic loading rate (OLR). Combining a high-rate anaerobic pre-treatment EGSB with a Modified Ludzack-Ettinger (MLE) MBR process configuration produced a high quality permeate. Preliminary NF and RO results indicated an overall COD removal of around 97 and 98%, respectively.     

Micropollutants removal in an anaerobic membrane bioreactor and in an aerobic conventional treatment plant

The paper expresses an attempt to tackle the problem due to the presence of micropollutants in wastewater which may be able to disrupt the endocrine system of some organisms. These kinds of compounds are ubiquitously present in municipal wastewater treatment plant (WWTP) effluents. The aim of this paper is to compare the fate of the alkylphenols-APs (4-(tert-octyl)) phenol, t-nonylphenol and 4-p-nonylphenol and the hormones (estrone, 17β-estradiol and 17α-ethinylestradiol) in a submerged anaerobic membrane bioreactor (SAMBR) pilot plant and in a conventional activated sludge wastewater treatment plant (CTP). The obtained results are also compared with the results obtained in a previous study carried out in an aerobic MBR pilot plant. The results showed that the APs soluble concentrations in the SAMBR effluent were always significantly higher than the CTP ones. Moreover, the analyses of the suspended fraction revealed that the AP concentrations in the SAMBR reactor were usually higher than in the CTP reactor, indicating that under anaerobic conditions the APs were accumulated in the digested sludge. The aerobic conditions maintained both in the CTP system and in the aerobic MBR favoured the APs and hormones degradation, and gave rise to lower concentrations in the effluent and in the reactor of these systems. Furthermore, the results also indicated that the degradation of APs under aerobic conditions was enhanced working at high solid retention time (SRT) and hydraulic retention time (HRT) values.     

Hydrogen-driven denitrification of wastewater in an anaerobic submerged membrane bioreactor: potential for water reuse.

An anaerobic submerged membrane bioreactor was coupled with a novel hydrogen delivery system for hydrogenotrophic denitrification of municipal final effluent containing nitrate. The biological treatment unit and hydrogen delivery unit were proven successful in removing nitrate and delivering hydrogen, respectively. Complete hydrogen transfer resulted in reducing nitrate below detectable levels at a loading of 0.14 kg Nm(-3) d(-1). The produced water met all drinking water guidelines except for color and organic carbon. However, the organic carbon was removed by 72% mostly by membrane rejection. To reduce the organic carbon and color of the effluent, post treatment of the produced water is required.     

Wastewater treatment with anaerobic membrane bioreactor and reverse osmosis.

Domestic wastewater from a new city district in Stockholm has been treated by an anaerobic membrane bioreactor (AMBR) followed by reverse osmosis (RO). The main objectives were to study the gas production, the reduction of organic matter and nutrient recovery. The AMBR was operated at 22 degrees C (equal to the average temperature in the influent) and a hydraulic retention time of 0.6 d. The results show that the reduction of organic matter, nitrogen and phosphorus over the AMBR was approximately 92, 9 and 9%, respectively. A stable gas production was registered throughout the evaluation period. The overall removal efficiency, i.e. including the RO, was >99% for TOC, >91% for Kj-N and about 99% for P. Adding a reverse osmosis (RO) unit to the AMBR makes it possible to produce a concentrated, nutrient rich product well suited for agricultural use. The quality of the concentrate is, in terms of nutrient concentration and heavy metal content, similar to source separated human urine, i.e. nitrogen content about 3 g N/L and <2 mg Cd/kg P. However, addition of acid is required to prevent precipitation/fouling of the RO. The total electricity use for operation for the system, including the RO-unit, is estimated to be 3-6 kWh/m3.     

Semi-continuous treatment of recalcitrant anaerobic effluent from pulp and paper industry using hybrid pellets of Trametes versicolor.

The objective of this work was to evaluate the semi-continuous post-treatment of anaerobically-pre-treated weak black liquor (anaerobic effluent, AnE) by aerobic post-treatment using hybrid pellets of Trametes versicolor. The latter consisted of fungus immobilized onto holm oak sawdust (mixed or double pellets) or a mixture of holm oak sawdust and powdered activated carbon (triple pellets). First, a semicontinuous experiment was run to compare the effectiveness of triple and mixed pellets in agitated flasks for 15 cycles of 7 days each. A second extended batch test was implemented with 500 mL AnE and triple pellets to give 400 mg fungal biomass; some units were spiked with protease inhibitor. In the first experiment, triple pellets displayed consistently higher removal efficiencies of pollutant parameters than double pellets (10 to 15% higher), although overall averages were moderate and no statistical significance to the difference could be set because of the noise of fluctuations. Periodic fluctuations of removal were characterized by three periods of approximately six cycles each with maximum removals occurring at cycles 3-4, 7-9, 13, and 14. Evaluating pooled removals of the latter cycles showed that triple pellets were significantly more effective than double pellets, with removal efficiencies as high as 47% of COD, colour, and absorbance at 254 nm (A254). In general, protease activity seemed to increase in the third period (last six cycles), whereas activities of MnP, LiP and Lac significantly decreased. In the second experiment, pollutant removals and enzymatic activities of triple pellets with protease inhibitor were significantly higher than those of units without added protease inhibitor. These results indicate that protease could be the main cause of periodic falls of pollutant removal efficiencies found in the first experiment.     

Pilot-plant results of the electro-Fenton treatment of olive mill wastewaters followed by anaerobic digestion.

In this work, we investigated an integrated technology for the treatment of the recalcitrant contaminants of olive mill wastewaters (OMW), allowing water recovery and reuse for agricultural purposes. The method involves an electrochemical pre-treatment step of the wastewater using the electro-Fenton reaction followed by an anaerobic bio-treatment. The electro-Fenton pre-treatment process removed 66% of the total polyphenolic compounds and subsequently decreased the OMW toxicity from 100 to 66.9%, which resulted in improving the performance of the anaerobic digestion. A continuous laboratory-scale methanogenic reactor was operated at a loading rate of 10g COD/L per day without any apparent toxicity. Furthermore, in the combined process, a high overall reduction in COD, suspended solids, polyphenols and lipids content was achieved by the two successive stages. Moreover, this combined process which was experimented at a real scale (25 m3 digester) demonstrated its technical feasibility and opens promising perspectives for industrial application in the Mediterranean countries because of its easy conception and high energy (methane) production.     

Treatment of toilet wastewater for reuse in a membrane bioreactor.

Toilet wastewater is treated and reused on site at Europe's highest membrane bioreactor (MBR), located in a cable car mountain station in the ski resort of Zermatt. Negative impacts on the sensitive mountain environment are minimised by reusing close to 100% of the treated wastewater for toilet flushing. Besides 100% nitrogen removal, 80% of phosphorus was also eliminated. This paper presents operational results, optimisations of sludge management, decoloration and long-term maintenance of biomass in the very low-loaded summer season. From a global view the experiences and results of the project are of great importance, proposing a solution to a problem existing 100-fold in the Alps as well as in arid regions all over the world: reducing water consumption for sanitation by reuse.     

Calculation of energy recovery and greenhouse gas emission reduction from palm oil mill effluent treatment by an anaerobic granular-sludge process

Conventional aerobic and low-rate anaerobic processes such as pond and open-tank systems have been widely used in wastewater treatment. In order to improve treatment efficacy and to avoid greenhouse gas emissions, conventional treatment can be upgraded to a high performance anaerobic granular-sludge system. The anaerobic granular-sludge systems are designed to capture the biogas produced, rendering a potential for claims of carbon credits under the Kyoto Protocol for reducing emissions of greenhouse gases. Certified Emission Reductions (CERs) would be issued, which can be exchanged between businesses or bought and sold in international markets at the prevailing market prices. As the advanced anaerobic granular systems are capable of handling high organic loadings concomitant with high strength wastewater and short hydraulic retention time, they render more carbon credits than other conventional anaerobic systems. In addition to efficient waste degradation, the carbon credits can be used to generate revenue and to finance the project. This paper presents a scenario on emission avoidance based on a methane recovery and utilization project. An example analysis on emission reduction and an overview of the global emission market are also outlined.     

Hybrid membrane systems for secondary effluent polishing for unrestricted reuse for agricultural irrigation.

Field experiments are in progress for secondary wastewater upgrading for unrestricted utilization for agricultural irrigation. The integrative approach of secondary effluent polishing is based on using a hybrid UltraFiltration (UF) and Reverse Osmosis (RO) membrane pilot system with a capacity of around 1 m3/hr. The UF effluent is used to feed the RO membranes. The RO permeate is subsequently applied for vegetable irrigation. Field results indicate the importance of the UF component in the removal of the organic matter and the pathogens that are still contained in the secondary effluent. Under specific conditions, when the dissolved solids content is relatively low, regarding sanitary and health aspects, the UF effluent can be applied for unrestricted irrigation. During the RO stage most nutrients are removed, allowing application of the effluent without jeopardizing the soil fertility and the aquifers. Preliminary economic assessment indicates that the extra cost for effluent polishing via the UF stage only is in the range of 5 to 15 US cents/m3. The extra cost for the RO stage is also assessed at 10 to 25 US cents/m3. The additional cost depends to a large extent on the quality of the incoming raw secondary effluent and local requirements of the command region.     

Continuous and sequencing membrane bioreactors applied to food industry effluent treatment.

This work focuses on the performances of two immersed membrane bioreactors used for the treatment of easily biodegradable organic matter present in food industry effluents, for the purpose of water reuse. Two reactor functioning modes (continuous and sequencing) were compared in terms of organic carbon removal and of membrane permeability. For each working mode, pollutant removal was very high, treated water quality presented a low COD concentration (< 125 mg x L(-1)), no solids in suspension and low turbidity (< 0.5 NTU). The quality of the treated water (including germ removal) enabled its reuse on site. Moreover, by developing high biomass concentrations in the reactor, excess sludge production remained very low (< 0.1 gVSS x gCOD(-1)). The performances appeared slightly better for the continuous system (lower COD concentration in the effluent, < 50 mg x L(-1), and lower sludge production). In terms of filtration, a distinct difference was observed between continuous and sequencing systems; transmembrane pressure showed a small and constant evolution rate in continuous membrane bioreactor (CMBR) although it appeared more difficult to control in sequencing membrane bioreactor (SMBR) probably due to punctually higher permeate flow rate and modified suspension properties. The rapid evolution of membrane permeability observed in SMBR was such that more frequent chemical cleaning of the membrane system was required.     

Performance improvement of hybrid membrane bioreactor with PAC addition for water reuse.

A study was carried out on a hybrid (AS-SBF) membrane bioreactor (HMBR) for the municipal wastewater reclamation and reuse at Chengfengzhuang WWTP in Daqing City, Heilongjiang Province. It was found that the effects of DO and water temperature on performance of the HMBR was significant. Under the conditions of water temperature in range of 10-14 degrees C, pH of 6.6- 7.0, DO of 4-6 mg/l and HRT of 7 h, the HMBR exhibited removal efficiencies for CODcr, BOD5, NH3-N and TN of 96.7%, 98.9%, 93.7% and 60.5% respectively. The turbidity of effluent from HMBR was below 1 NTU. The effluent of HMBR meets the standard of wastewater reclamation for oil exploitation. PAC was added into the bioreactor at the second operating stage, in order to further research parameters variation. The flux was improved by 53.2%, compared to the membrane without PAC-addition, due to formation of a PAC pre-coat layer on the membrane surface, with lots of advantages such as larger granules, higher porosity, non-compressibility, higher filterability and easy removal, compared with pure biomass layer. In addition, the performance of HMBR was further improved, due to adsorption and degradation of SMPs, the average removal of CODcr and TN was further improved by 5.1% and 13.5% respectively. Biomass in the HMBR was quantitatively measured, of which the biofilm played a major role in pollutants removal.     

Alternate anoxic/aerobic operation for nitrogen removal in a membrane bioreactor for municipal wastewater treatment

A large pilot-scale membrane bioreactor (MBR) with a conventional denitrification/nitrification scheme for municipal wastewater treatment has been run for one year under two different aeration strategies in the oxidation/nitrification compartment. During the first five months air supply was provided according to the dissolved-oxygen set-point and the system run as a conventional predenitrification MBR; then, an intermittent aeration strategy based on effluent ammonia nitrogen was adopted in the aerobic compartment in order to assess the impact on process performances in terms of N and P removal, energy consumption and sludge reduction. The experimental inferences show a significant improvement of the effluent quality as COD and total nitrogen, both due to a better utilization of the denitrification potential which is a function of the available electron donor (biodegradable COD) and electron acceptor (nitric nitrogen); particularly, nitrogen removal increased from 67% to 75%. At the same time, a more effective biological phosphorus removal was observed as a consequence of better selection of denitrifying phosphorus accumulating organisms (dPAO). The longer duration of anoxic phases also reflected in a lower excess sludge production (12% decrease) compared with the standard pre-denitrification operation and in a decrease of energy consumption for oxygen supply (about 50%).     

一体式厌氧平板膜生物反应器处理酒厂废水的研究

研究了容积负荷、水力停留时间对一体式厌氧平板膜生物反应器处理高浓度酒厂废水效果的影响。试验结果表明,CODCr负荷为5．2～8 kg／(m3·d),水力停留时间3～5 d时,CODCr平均去除率为95％。正常运行时的碱度与VFA的比为2．5～4．5。当CODCr负荷超过10 kg／(m3·d),系统 VFA出现累积,COD去除率下降。水力停留时间对一体式厌氧平板膜生物反应器处理效果有重要影响,水力停留时间应大于70 h。     

水解酸化-好氧生物工艺处理制浆造纸综合废水

介绍了一种以水解酸化-好氧生物工艺为核心的处理能力2万m3/d制浆造纸综合废水的工艺,对处理系统的启动和调试过程进行了总结,重点分析了污泥的培养和驯化、污泥负荷、调试中混凝剂的选择及浓度等因素对系统运行的影响.经过一个多月的调试,系统达到稳定,出水CODCr小于400 mg/L,SS小于80 mg/L,去除率均大于80%,达到了《造纸工业水污染物排放标准》(GB 3544-2001),表明该工艺设计合理、运行稳定可靠,具有处理效率高、投资省和运行费用少的特点.     

Performance of cellulose acetate - polyethersulphone blend membrane prepared using microwave heating for palm oil mill effluent treatment.

The objective of this research is to investigate the performance of blend cellulose acetate (CA)-polyethersulphone (PES) membranes prepared using microwave heating (MWH) techniques and then compare it with blend CA-PES membranes prepared using conventional heating (CH) methods using bovine serum albumin solution. The superior membranes were then used in the treatment of palm oil mill effluent (POME). Various blends of CA-PES have been blended with PES in the range of 1-5 wt%. This distinctive series of dope formulations of blend CA/PES and pure CA was prepared using N, N-dimethylformamide (DMF) as solvent. The dope solution was prepared by MW heating for 5 min at a high pulse and the membranes were prepared by phase inversion method. The performances of these membranes were evaluated in terms of pure water and permeate flux, percentage removal of total suspended solids (TSS), chemical oxygen demand (COD) and biochemical oxygen demand (BOD). The results indicate that blend membranes prepared using the microwave technique is far more superior compared to that prepared using CH. Blend membranes with 19% CA, 1-3% PES and 80% of DMF solvent were found to be the best membrane formulation.     

大豆蛋白加工废水厌氧处理工艺的优化配置

在酸性进水条件下对大豆蛋白生产废水的厌氧处理工艺配置进行了优化研究.在进水pH=4.5±0.2、CODcr(16 000±800)mg/L的情况下,CODCr 去除率可达到90%.利用废水中的蛋白质厌氧发酵过程的特点可以实现UASB稳定运行,从而降低厌氧处理系统的运行和维护费用,使处理工艺得到优化.     

Bio-layer management in anaerobic membrane bioreactors for wastewater treatment.

Membrane separation technology represents an alternative way to achieve biomass retention in anaerobic bioreactors for wastewater treatment. Due to high biomass concentrations of anaerobic reactors, cake formation is likely to represent a major cause of flux decline. In the presented research, experiments are performed on the effect of biomass concentration and level of gas sparging on the hydraulic capacity of a submerged anaerobic membrane bioreactor. Both parameters significantly affected the hydraulic capacity, with biomass exerting the most pronounced effect. After 50 days of continuous operation the critical flux remained virtually unchanged, despite an increase in membrane resistance, suggesting that biomass characteristics and hydraulic conditions determine the bio-layer formation rather than the membrane's fouling level. The concept of bio-layer management is introduced to describe the programmed combination of actions performed in order to control the formation of biomass layer over membranes.     

Textile effluent treatment in a UASB reactor followed by submerged aerated biofiltration

An upflow anaerobic sludge bed (UASB)-submerged aerated biofilter (SAB) system that treats effluents from a jeans factory was evaluated. The 210-day operational period was divided into three phases (PI, PII and PIII), each with a different hydraulic retention time (HRT in h) and organic loading rate (OLR in kg COD/m3.d). In PI, the best performance was achieved using the UASB (HRT 24, OLR 1.3) with COD and color removal efficiencies of 59 and 64%, respectively; the corresponding values were 77 and 86% for the final effluent. In PII, the efficiencies were 50 and 55% using the UASB (HRT 16, OLR 1.2), respectively, and 69 and 81% for the final system effluent, respectively. In PIII, the UASB (HRT 12 and ORL 3.2) showed the poorest performance; the efficiencies decreased to 48 and 50%, respectively. The same phenomenon occurred in the system with corresponding efficiencies decreasing to 69 and 61%. Throughout the experiment, the system removal efficiencies were between 57 and 88% for nitrogen and between 14 and 63% for sulfate. The final effluent showed relatively non-toxicity or moderate toxicity using Daphnia magna as an indicator. Therefore, the overall results showed that the use of a sequential anaerobic-aerobic system is promising for treatment of textile industrial wastewater.     

ABR—好氧组合工艺对农村生活污水处理效果研究

研究了厌氧折流板反应器(ABR)分别与跌水曝气和曝气生物滤池组合工艺对农村生活污水中COD_(Cr)和氨氮的去除效果,并对两种组合工艺去除效果进行了比较。结果表明:采用ABR—好氧组合工艺处理生活污水,COD_(Cr)的平均去除率基本上稳定在84.2%左右,这说明生活污水经过ABR厌氧反应器和好氧处理后,能有效去除污水中的有机物;在后续好氧段,采用跌水曝气作为后处理,COD_(Cr)去除率比单独采用ABR提高了9.5%,采用曝气生物滤池作为后处理,COD_(Cr)去除率提高了24.9%,与ABR—跌水曝气相比,采用ABR—曝气生物滤池去除COD_(Cr)的效果较好;ABR—好氧组合工艺对氨氮的去除效果较差,达不到理想的去除效果。     

Fluidised pellet bed bioreactor: a promising technology for onsite wastewater treatment and reuse.

A pilot-scale fluidised pellet bed (FPB) bioreactor, which combines chemical coagulation, biological degradation, particle pelletisation and separation in one unit, was applied for onsite wastewater treatment and reuse. As a result of rational use of inorganic coagulant and organic polymer and moderate mechanical agitation, spherical particles were generated in the upflow column and a well-fluidised bed was formed. With a continuous supply of dissolved oxygen through a recycling loop, an aerobic condition was kept in the bottom section of the FPB column. Under such conditions the pellets in the FPB column showed the following characteristics: (1) compact structure and high density; (2) rich in microorganisms; and (3) high MLSS and MLVSS concentrations. Therefore, the FPB bioreactor achieved more than 90% removal of SS, COD, BOD and TP from raw domestic wastewater within a total hydraulic retention time (HRT) of only about 30 minutes. It also showed nitrification and denitrification ability and the TN removal could be about 50% as the recycling ratio was increased to 1:1. The treated water quality is generally competitive with the secondary effluent from a conventional activated sludge process. With these advantages the FPB bioreactor is recommendable as a compact system for onsite wastewater treatment and reuse.