Pre-freezing raw hams affects quality traits in cooked hams: Potential influence of protein oxidation

The influence of protein carbonylation and lipid oxidation on colour and texture changes in cooked hams from fresh and pre-frozen (frozen/thawed) raw material was studied. Samples from three muscles, biceps femoris (BF) quadriceps femoris (QF) and semimembranosus (SM) were analysed for the gain of specific protein carbonyls, α-aminoadipic and γ-glutamic semialdehydes, the gain of TBA-RS and their colour and texture properties by instrumental and sensory techniques. The formation of protein carbonyls occurred concomitantly with an intense loss of redness and increase of hardness. Both phenomena were found to be more intense in QF and SM muscles in cooked hams elaborated from frozen material. Lipid oxidation played a negligible role on the impaired quality traits observed in cooked hams as a result of pre-freezing. Plausible mechanisms by which protein carbonylation may be implicated in the loss of quality in cooked hams produced from pre-frozen material are discussed.     

The effect of RN gene on yields and quality of extended cooked cured hams

The effect of RN(-) allele on minimally processed hams as manufactured in France is now well established. In the present study, meat from 35 rn(+) and 51 RN(-) pigs on the basis of their glycolytic potential (GP) was used to assess the effect of the RN(-) allele on a model system and on yields and quality of cooked hams cured with a 40% brine addition containing the most common meat processing ingredients. Quality parameters were also measured on the fresh loins and a glucose assay was carried out on meat juice from both hams and longissimus dorsi (LD) muscles. With respect to GP, glucose content of LD juice gave the best prediction of RN status with 10% misclassified samples in comparison with 20% as determined from ham juice. Lower pH and higher drip loss and L* values were measured on the LD from RN(-) pigs (p?0.001). Technological yields obtained on the model system and on extended cooked cured hams were lower in meat from RN(-) pigs (p?0.001). However, pH value was more influential on the yield of the model system while protein content and particularly the amount of extractable sarcoplasmic proteins were more determinative on cured hams probably due to the effect of tumbling. All other quality traits were lower in hams from RN(-) pigs (p?0.001). Meat from RN(-) pigs can be used for the manufacture of extended cured products, but under similar processing technologies, quality and yield will remain inferior to what would provide pork of normal quality.     

Effect of pelvic suspension and cooking method on the processing and sensory properties of hams prepared from two pork muscles

The effect of two hanging methods (Achilles and aitch-bone) and two cooking methods (normal and Delta-T (ΔT)) on the quality of cooked hams produced from two muscles, M. semimembranosus (topside) and M. biceps femoris (silverside) was examined. Pork sides were hung by the Achilles tendon (conventional) or the aitch-bone (pelvic suspension) 1 h post-slaughter and chilled for 24 h at 1 °C. The hams were steam-cooked using a ‘normal’ cooking cycle (cooked at 85 °C to a core temperature of 72 °C) or a ‘ΔT’ cycle (maintaining a constant difference, of 35 °C, between oven and core temperatures until the oven reaches 85 °C, whereupon the core is allowed to come up to 72 °C). Pelvic suspension increased (P ⩽ 0.01) the brine uptake of silverside hams, by 2.6%, but not of topside. The ΔT cooking method had a significant effect (P ⩽ 0.05) for both muscles, reducing cook losses by 2.3% units in the topside hams and 3.3% in the silverside hams, compared to the normal continuous cook. Pelvic suspension resulted in slightly (P ⩽ 0.05) more tender and juicy hams from silverside but not from topside. Both hanging method (Achilles and Aitch-bone) and cooking method (normal and ΔT) affected silverside ham more than topside ham. The overall result was that a combination of pelvic suspension and ΔT cooking had a positive effect on the quality of cooked hams, particularly hams produced from the silverside.     

Pre-freezing raw hams affects quality traits in cooked hams: Potential influence of protein oxidation

The influence of protein carbonylation and lipid oxidation on colour and texture changes in cooked hams from fresh and pre-frozen (frozen/thawed) raw material was studied. Samples from three muscles, biceps femoris (BF) quadriceps femoris (QF) and semimembranosus (SM) were analysed for the gain of specific protein carbonyls, α-aminoadipic and γ-glutamic semialdehydes, the gain of TBA-RS and their colour and texture properties by instrumental and sensory techniques. The formation of protein carbonyls occurred concomitantly with an intense loss of redness and increase of hardness. Both phenomena were found to be more intense in QF and SM muscles in cooked hams elaborated from frozen material. Lipid oxidation played a negligible role on the impaired quality traits observed in cooked hams as a result of pre-freezing. Plausible mechanisms by which protein carbonylation may be implicated in the loss of quality in cooked hams produced from pre-frozen material are discussed.     

Paris ham processing: Technological yield as affected by residual glycogen content of muscle

The aim of the present experiment was to study the relationships between pH, protein and residual glycogen content of pig muscle on the one hand, and technological yield (TY) of Paris ham processing on the other (Paris ham is a type of cured cooked ham). Fifty-two pigs were slaughtered at 100 kg liveweight in a commercial abattoir, in four slaughter series. Ultimate pH, protein and glycogen were determined around 24h post mortem. Two days after slaughter, the right hams were processed to Paris ham. Residual glycogen levels varied from 0 to 78 μmol/g of fresh tissue. All correlations between TY and the other traits under study were significant at the P < 0·05 level. Correlation between glycogen and TY was by far the highest one (r = 0t-0·60, P < 0·01). Protein content and both pH values gave similar but lower correlations with TY (r around 0·4, P < 0·01). It is concluded that the results of the present study agree with the hypothesis that the residual glycogen content of muscle has a direct effect on the technological yield of cooked ham processing.     

Relationship between water content, NaCl content, pH and texture parameters in dry-cured muscles

The aim of the present study was to describe the effect of NaCl and pH on the relationship between water content and hardness, cohesiveness and springiness in dry-cured muscles. The experiment was undertaken using 18 hams, selected in a commercial slaughterhouse. Half of the hams had a pH < 5.7 and the rest a pH > 6.2, measured on the semimembranosus muscle at 24-h postmortem. The semimembranosus and biceps femoris muscles were cut from hams, cured and individually packaged in bags and were laid in trays in a room at 2 ± 2 °C for 45 days. Thereafter nine samples from each muscle were shaped like a parallelepiped and dried until different levels of drying, ranging from 28.5% to 59.7% water content, were attained. The rest of the muscle was ground and packaged until its subsequent physicochemical analysis. At the end of the drying period, a Texture Profile Analysis was used to determine textural parameters. The results indicated that for a range of X (kg H₂O/kg dry matter) between 0.8 and 1.3 the hardness remains practically unchanged while for X < 0.6 the hardness increases substantially. The samples from hams with low pH_SM had greater hardness, cohesiveness and springiness than those from hams with high pH_SM. Dry-cured muscles with lower NaCl content showed lower hardness, cohesiveness and springiness, especially in those with pH_SM > 6.2. At X values lower than 0.6 the hardness was more influenced by water content than by NaCl content or pH_SM.     

Effects of halothane genotype and pre-slaughter treatment on pig meat quality. Part 2. Physico-chemical traits of cured-cooked ham and sensory traits of cured-cooked and dry-cured hams

Forty-eight castrated F₂ offspring of Piétrain and Large White pigs were allocated to a 3×2 factorial design in order to study the interactive effect of halothane genotype (NN, Nn and nn) and pre-slaughter treatment (referred to as ’Experimental’ (EXP) and ’Commercial-like’ (COL) conditions; the latter involving short transportation, mixing unfamiliar pigs and slaughtering shortly after transport) on the qualities of cured-cooked and dry-cured hams. At 24 h post mortem, the hams were collected and assigned to cured-cooked (right ham) and dry-cured (left ham) ham processing. A sample of M. semimembranosus (SM) was collected before cooked ham processing, was used for chemical composition analysis, cured and then cooked at various temperatures. Cooking losses and compression tests were carried out after cooking on these SM samples. The water and collagen content of SM muscle was significantly higher in nn pigs compared with the two other genotypes. At all cooking temperatures (60, 65 and 70 °C), SM muscles from nn pigs showed higher cooking losses and instrumentally assessed toughness than the other genotypes, the heterozygous pigs being intermediate. The technological yield of cured-cooked ham processing was lower in nn, compared with NN and Nn animals. Cooked hams from nn pigs were drier, tougher, stringier and less smooth than NN and Nn pigs. The heterozygous pigs were similar to normal pigs for all texture characteristics with the exception of toughness for which they got a significantly higher score than NN pigs. The pigs slaughtered under the COL conditions had a better slice cohesiveness and a significantly lower dryness, than pigs slaughtered under the EXP conditions. The effect of HAL genotype on slice cohesiveness was significant only when pigs were slaughtered under the EXP conditions. Dry-cured hams from nn pigs showed significantly more visual defects, but were less tough, smoother and more fondant (softer) than NN and Nn pigs. The dry-cured hams from pigs slaughtered under the COL conditions had a better cohesiveness between muscles and a more intense yellow colour of fat than those from pigs slaughtered under the EXP conditions. COL pigs were also judged significantly less tough, smoother and more fondant than EXP ones. Overall, the effects of pre-slaughter treatment were small compared with those of the HAL genotype. The effects of HAL genotype on the sensory traits of cured-cooked ham were similar to those reported for fresh meat. However, the good textural characteristics of dry-cured ham processed from HAL positive pigs are somewhat surprising and need to be confirmed.     

Color Formation in Nitrite-Free Dried Hams as Related to Zn-Protoporphyrin IX and Zn-Chelatase Activity

ABSTRACT:  The development of red pigment Zn-protoporphyrin IX (ZPP) in nitrite-free Parma hams was investigated in 5 leg muscles at several stages of processing and the activity of muscle Zn-chelatase was concurrently assayed for its potential role in ZPP formation. A steady increase of the pigment was observed throughout the manufacturing stages at mild temperatures while no development was observed during the prior cold resting phase. The enzyme was partly inactivated according to a muscle-dependent pattern, resulting in similar ZPP contents, hence color, in finished hams. It is concluded that enzyme-dependent synthesis of ZPP in nitrite-free dried hams contributes to color development, enabling muscles in dried hams to become more similar in redness than in green thighs. Therefore, checking raw meat for the enzyme content may be a means to control color formation in nitrite-free dry-cured meat derivatives.     

Analysis of raw hams using SELDI-TOF-MS to predict the final quality of dry-cured hams

The relationship between protein profiles of Gluteus medius (GM) muscles of raw hams obtained from 4 pure breed pigs (Duroc, Large White, Landrace, and Piétrain) with the final quality of the Semimembranosus and Biceps femoris muscles of dry-cured hams was investigated. As expected, Duroc hams showed higher levels of marbling and intramuscular fat content than the other breeds. Piétrain hams were the leanest and most conformed, and presented the lowest salt content in dry-cured hams. Even if differences in the quality traits (colour, water activity, texture, composition, intramuscular fat, and marbling) of dry-cured hams were observed among the studied breeds, only small differences in the sensory attributes were detected. Surface-enhanced laser desorption/ionisation time-of-flight mass spectrometry (SELDI-TOF-MS) was used to obtain the soluble protein profiles of GM muscles. Some associations between protein peaks obtained with SELDI-TOF-MS and quality traits, mainly colour (b*) and texture (F₀, Y₂, Y₉₀) were observed. Candidate protein markers for the quality of processed dry-cured hams were identified.     

Selected Quality Factors and Sensory Attributes of Cured Ham as Influenced by Different Phosphate Blends

In each of four replications, 32 packer-style hams were randomly allotted to one of eight treatment groups in which the curing brine formulated for a 10% pump contained: (1) No phosphate; (2) 100% sodium tripolyphosphate (STP); (3) 5% sodium hexametaphosphate (SHMP) + 95% STP; (4) 10% SHMP + 90% STP; (5) 5% Quadrafos (SQ) + 95% STP; (6) 10% SQ + 90% STP; (7) 10% tetrasodium pyrophosphate (TSPP) + 90% STP; or (8) 20% TSPP + 80% STP. Raw hams were subjectively evaluated for quality, samples were removed for analysis, and hams were processed according to commercial procedures. Processing losses and cooking losses were calculated, and physical and sensory properties of the processed, cooked hams were measured. The 20% TSPP blend was least effective in reducing processing shrinkage; whereas, the 5% SHMP blend was the most effective. Nonphosphate treated hams had greater cooking losses and were scored lowest for all sensory attributes. Greater drip cooking losses occurred as amounts of SHMP and SQ increased in the phosphate blends.     

Nutritional and sensory quality of porcine raw meat, cooked ham and dry-cured shoulder as affected by dietary enrichment with docosahexaenoic acid (DHA) and α-tocopheryl acetate

The effects of dietary enrichment of pig diets with DHA from a marine source (Algatrium^®) and α-tocopheryl acetate on the nutritional and sensory characteristics of pork and pork products were evaluated. Raw and cooked hams, and dry-cured shoulders from pigs fed with three diets (control, control supplemented with 0.3% DHA plus 50 ppm α-tocopheryl acetate and control with 200 ppm α-tocopheryl acetate) were used. The treatments did not cause any significant differences in proteolytic and antioxidant enzyme activities, except on catalase (CAT) which increased significantly in raw hams from pigs fed DHA supplemented diets. Vitamin E accumulated in samples with α-tocopheryl acetate supplementation. DHA added to the diet increased the DHA level by 87% compared with the control treatment in both raw and dry-cured shoulders, and exceeded 82% in cooked hams. In consequence, the incorporation of the n − 3 source in the diet significantly reduced the n − 6/n − 3 ratio in all products. The ratio reduction ranged from 51% in dry-cured shoulders to 65% in cooked and raw hams.     

Reduced nitrite levels and dietary α-tocopheryl acetate supplementation: effects on the colour and oxidative stability of cooked hams

The objective of the present study was to determine the effects of dietary vitamin E supplementation and reduced nitrite levels on the colour stability of cooked hams. Large white × Landrace pigs (male n=6, female n=6) were each subdivided into two groups (n=3) and fed an α-tocopheryl acetate supplemented diet (1000 mg/kg feed) and a basal diet (10 mg/kg feed) for a period of 10 weeks. M. semitendinosus were removed from each pig, divided into light and dark pigmented fractions, vacuum packed and stored at 4°C for 24 h. Muscles were cured with input nitrite levels of 25 and 100 mg/kg meat and were tumbled and massaged for 17 h. Samples were cooked, sliced and overwrapped in a high oxygen permeable film for a storage period of 10 days. Surface colour of hams was measured and expressed as Hunter ‘a’ values. Concentrations of α-tocopherol were significantly (P<0.001) greater in supplemented muscles compared to basal muscles for both male and female pigs. Hams manufactured from male and female supplemented pigs resulted in significantly (P<0.001) higher Hunter ‘a’ values than hams manufactured from male and female pigs receiving the basal diet. Muscles cured with 100 mg nitrite/kg meat formed products with significantly (P<0.001) higher ‘a’ values than those cured with the lower (25 mg/kg meat) nitrite level. Hams manufactured from supplemented muscles, treated with 25 mg nitrite/kg meat showed significantly (P<0.05) higher Hunter ‘a’ values than hams manufactured from basal muscles, treated with 100 mg nitrite/kg meat. Hams manufactured from female porcine muscles had significantly (P<0.001) higher ‘a’ values than hams from male muscles during the 10 days of simulated retail display. No such gender differences were observed for TBARS values.     

Processing of dry-cured ham in a reduced-oxygen atmosphere: Effects on sensory traits

The effects of using a reduced-oxygen atmosphere (ROA) ([O₂] < 4.5%) for dry-cured ham processing on sensory traits and on the reduction of the development of “coquera” (development of musty off-odours due to the formation of hollows or cracks between the muscles located around the coxofemoral joint and the subsequent growth of microorganisms and mites in this area) were investigated at two environmental relative humidity conditions in two independent experiments. In Experiment 1, six hams were processed in ROA and six in air for 275 days; in Experiment 2, where a lower RH than in Experiment 1 was applied, six hams were processed in ROA for 289 days, six for 214 days in air + 75 d in ROA, and six in air for 289 days. Sensory analyses were performed on the final product. The use of ROA increased brightness, external redness, white film, pastiness, bitterness and raw meat, metallic and pigsty flavours and reduced musty odour, external matured odour, sweetness, aged and matured flavours and overall liking, these changes being more important when ROA was used during the whole process. The drying of hams in ROA is considered inadequate to produce traditional dry-cured hams because it has negative effects on some sensory properties.     

Chemical, Physical and Sensory Attributes of Pre- and Post-Chill Processed Hams and Bellies

Hams and bellies from 4 control carcasses and 12 conditioned carcasses were evaluated to determine the physical, chemical and sensory characteristics of pre- and post-chill processed hams and bellies. Processing yields, chemical analyses and sensory characteristics of the hams were not significantly affected by processing treatment. Final yields for the control, post-chill bellies were higher (P < 0.05) than those for pre-chill bellies. Except for differences in crispness, no differences in sensory attributes were noted for cooked bacon strips. Overall, hams and bellies from conditioned carcasses were comparable to cold processed hams and bellies in each variable evaluated in the study.     

Effect of pelvic suspension on three major leg muscles in the pig carcass and implications for ham manufacture

Thirty-two female pigs were slaughtered and their left sides suspended conventionally by the Achilles tendon whilst right sides were suspended from the pelvic bone. The first 16 pigs were used to measure suspension effects on the characteristics of three major leg muscles (m. gluteobiceps, m. semimembranosus and m. rectus femoris) and to assess their suitability for ham manufacture. The remaining pigs were used for the production of hams, made from tunnel- boned whole legs injected to a target 10% weight gain, then tumbled and cooked. Compared with conventional hanging, pelvic suspension resulted in significantly (P<0.01) lower weight loss from the sides during chilling (2.8 and 2.5%). There were major changes in the shape of all three muscles, with pelvic suspension producing marked increases in the width of the m. gluteobiceps (24%) and length of the m. semimembranosus (34%), and a small reduction in the length of the m. rectus femoris (2%). It also resulted in the two former muscles having a relatively higher brine retention, lower drip losses after storage and lower instrumental texture values (Volodkevitch shear force). Cooking loss was reduced in the pelvic-suspended m. semimembranosus. Similarly, whole gammon hams made from pelvic-suspended sides had greater injection gains than hams from conventionally-hung sides (13.6 and 12.3%), with lower cooking losses (16.7 and 19.0%). Instrumental texture values (punch and die peak force) made on the individual muscles in 3-mm thick slices were lower for the m. gluteobiceps (5914 and 9085 g) and m. semimembranosus (6163 and 7600 g) as a result of pelvic suspension. There were minor but significant effects on some colour parameters which probably have little commercial impact. The results demonstrate the advantages of pelvic suspension in terms of brine uptake and retention, and hence increased yield, as well as reduced toughness, for at least two of the major leg muscles, m. gluteobiceps and m. semimembranosus, with no disadvantage for the m. rectus femoris. Together, these three muscles constitute about half of the trimmed leg weight.     

Sensory characteristics of Iberian ham: Influence of salt content and processing conditions

Sensory characteristics of Semimembranosus and Biceps femoris muscles from 24 dry-cured Iberian hams were assessed. Hams were salted with different amounts of salt (6% and 3% w/w) and then ripened at different temperature conditions (traditional processing vs. modified processing). Hams manufactured using modified processing showed higher scores for dryness (P<0.05), hardness (P<0.05) and rancid flavour (P<0.001) in the Semimembranosus muscle than those processed in a traditional way. The Biceps femoris muscle of hams salted with 6% of salt was drier (P<0.05), harder (P<0.05) and more fibrous (P<0.01) than in hams salted with 3% salt. Salty taste was more intense in the Semimembranosus and Biceps femoris from hams with a higher level of salt (P<0.01 and P<0.001, respectively). A more intense rancidity in hams ripened in modified processing could affect the overall aroma. A decrease in salt content produces less salty hams, but the changes in texture traits should be also considered.     

Effect of dietary α-tocopheryl acetate supplementation on the shelf-life stability of reduced nitrite cooked ham products

Colour stability (Hunter 'a' values) and lipid oxidation (TBARS (thiobarbituric acid reactive substances) values) of overwrapped cooked ham slices and cooked ham patties were measured at 2-day intervals for 10 days. Ham products were manufactured from α-tocopheryl acetate supplemented and control M. gluteobiceps which were halved and cured with either 25 or 100 mg nitrite (kg meat)^–1. Vitamin E supplementation had a beneficial effect on reduced nitrite hams in terms of colour and oxidative stability.     

Quality characteristics of chunked and formed hams from pale,average and dark muscles were improved using an ammonium hydroxide curing solution

Cooking yield, cooked pH, purge loss, moisture, lipid oxidation, external and internal color, break strength and elongation distance were assessed for pale (PALE), average (AVG) and dark (DARK) inside hams injected with either a control cure solution (CON) or BPI-processing technology cure solution (BPT). Following enhancement, muscles were chunked, vacuum tumbled, smoked and cooked to 66 °C. Cooked ham pH was 6.49 for DARK, 6.40 for AVG, and 6.30 for PALE, respectively (P < 0.0001). Cooked pH was higher (P < .0001) for BPT than CON. Cooked ham moisture content was higher (P < 0.0001) for BPT hams than CON hams (74.83 vs. 74.11%) but BPT did not significantly influence cooking yield or lipid oxidation. Consumers (n = 150) of diverse demographics rated hams for appearance and taste. Results indicated that BPI-processing technology improved visual appearance of hams made from pale, average, and dark muscles and improved the eating quality of hams made from pale muscles.     

Benchmarking value in the pork supply chain: Processing and consumer characteristics of hams manufactured from different quality raw materials

Impact of fresh ham quality on finished ham product characteristics was evaluated. Bone-in hams destined for spiral-sliced ham manufacturing were sorted into two pH groups before processing: pH ⩽ 5.5 and pH ⩾ 5.6. For boneless hams, raw materials were sorted into groups with different levels of pale, soft, and exudative (PSE) product before manufacturing into sliced vacuum packaged hams: “Low PSE” (⩽5% PSE muscle), “Intermediate PSE” (20–30% PSE muscle) or “High PSE” (40–60% PSE muscle). Few differences were observed between the pH ⩽ 5.5 and pH ⩾ 5.6 groups in objective color measures and drip loss in bone-in spiral-sliced hams stored under refrigeration, however, after frozen storage, hams from the pH ⩽ 5.5 group had lower L*- and a*-values and had much higher drip loss than those from the pH ⩾ 5.6 group. Processing yields for bone-in spiral-sliced hams were similar through cooking and chilling, however, the pH ⩾ 5.6 group had higher yields after slicing. For boneless hams, defects occurred at a greater frequency in hams formulated with a greater percentage of PSE raw materials than those with lower amounts of PSE. Differences in objective color measures and purge were minimal over the duration of storage time, but hams formulated with greater percentages of PSE raw materials were lighter in appearance and had less redness. Consumers gave lower color responses for hams formulated with “High PSE” amounts, but did not differentiate between hams manufactured with lower quantities of PSE muscle. However, when consumers directly compared packages of ham, there was distinct discrimination against hams manufactured with greater amounts of PSE. Purchase intent showed that consumers favored ham manufactured from fresh ham muscles containing low quantities of PSE tissue. Further research is needed to determine the optimal ratio of allowable PSE product in formulation that enables processors to maximize consumer appeal with the economic realities of sorting out PSE pork.