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Near‐net‐shape casting is one of the key technologies to improve process efficiency of steel production. Single‐belt strip casting is recognized as a promising technology for thin strip production because of the advantages like well‐controlled heat transfer rate, flexibility in production rate, compactness of equipment, and so on. In this study a newly designed simulator of the single‐belt strip casting process was developed. The simulator solidifies molten metal on the running solid metal bar with a groove for molten metal deposition pushed by a pneumatic cylinder. Capability of this simulator design was discussed by one‐dimensional numerical heat transfer analysis. It showed that a steel casting bar thicker than 40 mm was capable of casting test of 10 mm thick steel strip even if interfacial thermal resistance existed. Finally, the simulator was applied to the casting test of aluminum strip, and successfully estimated the variation of the interfacial heat flux from the solidifying strip to the casting bar. 相似文献
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薄带钢直接连铸技术较之传统连铸工艺具有投资和生产成本低,占地面积小,节能等优势,是未来10年连铸工艺发展的先进技术。 相似文献
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对国内外钢的薄带铸轧技术发展情况进行了总结,结合实验室对耐侯钢、铁素体不锈钢和高锰TWIP/TRIP钢薄带铸轧的研究结论,对钢的薄带铸轧过程中的亚快速凝固和近终型成形引起的新的冶金学现象如表面负偏析、全等轴晶铸态组织以及消除带材边裂等进行了阐述,指出薄带铸轧有利于进一步提高材料性能。初步明确了钢的薄带铸轧技术的产业化发展方向。 相似文献
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This work was carried out in context with the development of strip casting with the single‐belt process. In this new process the hot rolling is performed in‐line with considerably lower velocity than in conventional hot rolling. It is of interest to study the effect of low rolling speed on the material properties. Based on a finite element model used to predict the thermomechanical behaviour of the strip in tandem mills, the microstructural evolution of austenite was computed. In order to take account of the non‐isothermal conditions in industrial hot rolling, the material equations for recrystallization and grain growth are modified. The parameter studies were carried out over a wide range of volumetric flow rate extending from that in thin slab casting to that in conventional finishing rolling. They demonstrate that the “slow hot rolling” can produce a fine grain of austenite. Austenite grain evolution was computed for conventional rolling with a seven stand mill and for in‐line hot rolling of strip produced by the single‐belt process. It is found that the final grain size of austenite is about the same for the two processes under the condition that strip thickness behind the last stand is the same. 相似文献
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高锰板带钢及其制造技术 总被引:2,自引:0,他引:2
总结了高锰板带钢的典型成分体系与性能特点,阐述了高锰板带钢在冶炼、铸造、热轧、冷轧等制造流程中存在的关键技术问题与瓶颈、以及国内外钢铁公司在以上领域的新进展,特别分析了薄板坯连铸连轧、薄带连铸连轧技术制造高锰板带钢的发展现状及其关键技术。从成分体系开发、制造技术等角度浅析了国内高锰板带钢的研发方向。 相似文献
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The development of continuous casting technology of electrical steel was analyzed. The technologies and products characteristics of conventional continuous casting, thin slab continuous casting and rolling, middle thin slab continuous casting and rolling and twin-roll thin strip were compared. Conventional continuous casting technology was widely adopted in producing electrical steel; thin slab continuous casting and rolling and middle thin slab continuous casting and rolling technology industrialized electrical steel; and study of twin-roll thin strip casting technology was focused on fundamental experiments. 相似文献
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介绍了国外几家公司接近产业化的薄带连铸技术的发展概况.根据国内外薄带连铸和薄板坯连铸的专利和生产实践,认为目前适合应用薄带连铸技术生产的碳钢为低碳硅锰镇静钢.也介绍了国外公司生产硅锰镇静钢的成分和性能.通过控制钢中的总氧含量,钢中可形成低熔点的夹杂物,并均匀地分布在铸带的厚度方向,从而有利于快速凝固过程中的高速传热.同时,还应该控制好钢中的碳、氮、氢含量,以获得表面质量良好的产品. 相似文献
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吴小渊 《有色金属材料与工程》2014,(4):154-156
半连续铸造机在铸造过程中,如果铸造速度发生较大波动,会影响铸锭的质量,在轧制过程中可能出现断带、损坏设备并且降低带材的成品率.通过改造电控系统,采用比例阀及脉冲流量计,进行闭环控制来稳定铸造速度,可以提高铸锭的质量. 相似文献
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Suresh Annavarapu Diran Apelian Alan Lawley 《Metallurgical and Materials Transactions A》1990,21(12):3237-3256
Near-net shape manufacturing (NNSM) of thin steel sections by spray casting eliminates casting as a separate step with attendant
improved microstructures and properties and significant energy savings. The process involves atomization of a stream of liquid
metal and deposition of droplets in the generated spray on a moving substrate at mass flow rates of 0.25 to 2.5 kg/s. In this
paper, NNSM of steel strip by the Osprey spray casting process is investigated by combining numerical simulation and experiments.
Critical input parameters for the computation are quantified utilizing existing state-of-the-art mathematical models and specific
experiments. Numerical computation of the consolidation of the spray at the substrate during manufacture of thin sections
is conducted using bothcontinuum anddiscrete event (“splat solidification”) approaches to predict: (1) variation of strip thickness in the transverse dimension and (2) isotherms
and cooling rates across the strip thickness. Predicted geometries of the strip simulated by the continuum model are in good
agreement with measurements. Predicted isotherms in narrow strip by the continuum approach are in reasonable agreement with
thermocouple measurements for intermediate thicknesses (2 to 5 mm), and the observed microstructure is consistent with predicted
cooling rates. The discrete event model predicts significantly higher cooling rates than the continuum model in the basal
portion of the strip. This is consistent with the observed grain size in thin strip (<l-mm thick) and in the basal portion
of thick strip. Beyond a threshold thickness, however, the discrete event model confirms the formation and persistence of
a partially liquid layer at the growing surface of the deposit with an attendant decrease in the cooling rate. The influence
of critical parameters on “splat solidification” is analyzed and assessed.
DIRAN APELIAN, formerly Howmet Professor of Materials Engineering at Drexel University 相似文献
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《Canadian Metallurgical Quarterly》1999,38(5):295-300
Consistent and uniform lubrication in the mold during casting is an issue especially with high speed casting. However, criteria of mold oscillation related to lubrication, has not been clarified for critical conditions such as thin slab casting. This paper discusses the mechanism of powder penetration into the meniscus, in terms of negative strip area ratio and positive strip time, including the case of non-sinusoidal oscillation which is effective for better mold lubrication. In this context, a lubrication index is proposed as a new criteria which can be used to estimate mold powder consumption rate. 相似文献