Effects of methyl methacrylate grafting and polyamide coating on the interfacial behavior and mechanical properties of jute‐fiber‐reinforced polypropylene composites

In recent years, environmentally friendly materials have become popular because of the growing environmental demands in human society. Natural fibers are now widely used as reinforcements in polymer matrix composites for their various advantages such as low cost, light weight, abundant resources, and biodegradability. However, the applications of these kinds of composites are limited because of their unsatisfactory mechanical properties, which are caused by the poor interfacial compatibility between the fibers and the thermoplastic matrix. In this paper, three methods, including (i) alkali treatment, (ii) alkali and methyl methacrylate (MMA) treatment, and (iii) alkali and polyamide (PA) treatment (APT), were used to treat jute fibers and improve the interfacial adhesion of jute‐fiber‐reinforced polypropylene (PP) composites (JPCs). The mechanical properties of the JPCs were tested, and their impact fracture surfaces were observed. Infrared spectral analysis showed that MMA was grafted and that PA was coated onto the surface of jute fibers. Mechanical tests indicated that the three kinds of pretreated composites presented better mechanical properties than untreated composites. Among them, the APT composite had the best comprehensive properties. Compared with untreated composites, the tensile strength, flexural strength, and flexural modulus of APT composite were increased by 24.8, 31.3, and 28.4%, respectively. Analysis by scanning electron microscopy showed that better interfacial compatibility between jute fibers and PP occured in this kind of composite. J. VINYL ADDIT. TECHNOL., 2012. © 2012 Society of Plastics Engineers     

Wood‐fiber‐reinforced poly(lactic acid) composites: Evaluation of the physicomechanical and morphological properties

This article presents the results of a study of the processing and physicomechanical properties of environmentally friendly wood‐fiber‐reinforced poly(lactic acid) composites that were produced with a microcompounding molding system. Wood‐fiber‐reinforced polypropylene composites were also processed under similar conditions and were compared to wood‐fiber‐reinforced poly(lactic acid) composites. The mechanical, thermomechanical, and morphological properties of these composites were studied. In terms of the mechanical properties, the wood‐fiber‐reinforced poly(lactic acid) composites were comparable to conventional polypropylene‐based thermoplastic composites. The mechanical properties of the wood‐fiber‐reinforced poly(lactic acid) composites were significantly higher than those of the virgin resin. The flexural modulus (8.9 GPa) of the wood‐fiber‐reinforced poly(lactic acid) composite (30 wt % fiber) was comparable to that of traditional (i.e., wood‐fiber‐reinforced polypropylene) composites (3.4 GPa). The incorporation of the wood fibers into poly(lactic acid) resulted in a considerable increase in the storage modulus (stiffness) of the resin. The addition of the maleated polypropylene coupling agent improved the mechanical properties of the composites. Microstructure studies using scanning electron microscopy indicated significant interfacial bonding between the matrix and the wood fibers. The specific performance evidenced by the wood‐fiber‐reinforced poly(lactic acid) composites may hint at potential applications in, for example, the automotive and packaging industries. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4856–4869, 2006     

Optimal performances of ultrasound treated kenaf fiber reinforced recycled polypropylene composites as demonstrated by response surface method

Kenaf fiber (KF) reinforced recycled polypropylene (RPP) composites were produced by melt cast method. To improve interfacial adhesion between fiber and RPP matrix, fiber surface modification was carried out by means of ultrasound treatment. Maleic anhydride grafted polypropylene (MAPP) was used as a coupling agent. Composites were examined by mechanical test, melt flow indexing test, scanning electron microscopy, thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). Water uptake analysis and accelerated weathering test were carried out to find the suitability of the composites in outdoor application. Among the raw fiber contents ranging 10?50 wt % in the composites, the maximum tensile strength (TS) was observed at 40 wt % KF loading without using MAPP. Treated KF‐based composite with MAPP promotes this maximum TS value, which is 57% higher than that of raw KF‐based composite. TGA and DSC analyses exhibit an enhancement of thermal stability in treated KF‐reinforced RPP composites with MAPP. Incorporation of MAPP in the composites shows higher activation energy, suggesting improved interfacial bonding between fibers and matrix. Response surface method was employed to demonstrate the optimal treatment parameters for TS, showing excellent agreement with the observed values. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Unsaturated polyester‐toughened epoxy composites: Effect of sisal fiber on thermal and dynamic mechanical properties

In the present study, the mechanical and thermal properties of sisal fiber‐reinforced unsaturated polyester (UP)‐toughened epoxy composites were investigated. The sisal fibers were chemically treated with alkali (NaOH) and silane solutions in order to improve the interfacial interaction between fibers and matrix. The chemical composition of resins and fibers was identified by using Fourier‐transform infrared spectroscopy. The UP‐toughened epoxy blends were obtained by mixing UP (5, 10, and 15 wt%) into the epoxy resin. The fiber‐reinforced composites were prepared by incorporating sisal fibers (10, 20, and 30 wt%) within the optimized UP‐toughened epoxy blend. Scanning electron microscopy was used to analyze the morphological changes of the fibers and the adhesion between the fibers and the UP‐toughened epoxy system. The results showed that the tensile and flexural strength of (alkali‐silane)‐treated fiber (30 wt%) ‐reinforced composites increased by 83% and 55%, respectively, as compared with that of UP‐toughened epoxy blend. Moreover, thermogravimetric analysis revealed that the (alkali‐silane)‐treated fiber and its composite exhibited higher thermal stability than the untreated and alkali‐treated fiber systems. An increase in storage modulus and glass transition temperature was observed for the UP‐toughened epoxy matrix on reinforcement with treated fibers. The water uptake behavior of both alkali and alkali‐silane‐treated fiber‐reinforced composites is found to be less as compared with the untreated fiber‐reinforced composite. J. VINYL ADDIT. TECHNOL., 23:188–199, 2017. © 2015 Society of Plastics Engineers     

Impact toughness,viscoelastic behavior,and morphology of polypropylene–jute–viscose hybrid composites

In this investigation, we studied the impact toughness and viscoelastic behavior of polypropylene (PP)–jute composites. In this study, we used viscose fiber as an impact modifier and maleated PP as a compatibilizer. The toughness of the composites was studied with conventional Charpy and instrumental falling‐weight impact tests. The composites’ viscoelastic properties were studied with dynamic mechanical analysis. The results show that the incorporation of viscose fibers improved the impact strength and toughness to 134 and 65% compared to those of the PP–jute composites. The tan δ peak amplitude also increased with the addition of the impact modifier and indicated a greater degree of molecular mobility. The thermal stability of the composites was evaluated with thermogravimetric analysis. The addition of 2 wt % maleated polypropylene (MAPP) to the impact‐modified composite improved the impact strength and toughness to 144 and 93%, respectively. The fiber–matrix morphology of the fracture surface and the Fourier transform infrared spectra were also studied to ascertain the existence of the type of interfacial bonds. Microstructural analysis showed the retention of viscose fibers in the composites compared to the more separated jute fibers. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42981.     

Biocomposites developed using water‐plasticized wheat gluten as matrix and jute fibers as reinforcement

Biocomposites developed from wheat gluten using water without any chemicals as plasticizer and jute fibers as reinforcement have much better flexural and tensile properties than similar polypropylene composites reinforced with jute fibers. Wheat gluten is an inexpensive and abundant co‐product derived from renewable resources and is biodegradable but non‐thermoplastic. Previous attempts at developing biocomposites from wheat gluten have used plasticizers such as glycerol or chemical modifications to make gluten thermoplastic. However, plasticizers have a considerably negative effect on the mechanical properties of the composites and chemical modifications make wheat gluten less biodegradable, expensive and/or environmentally unfriendly. In the research reported, we developed composites from wheat gluten using water as a plasticizer without any chemicals. Water plasticizes wheat gluten but evaporates during compression molding and therefore does not affect the mechanical properties of the composites. The effect of composite fabrication conditions on the flexural, tensile and acoustic properties was studied in comparison to polypropylene composites reinforced with jute fibers. Wheat gluten composites had flexural strength (20 MPa), tensile strength (69 MPa) and tensile modulus (7.7 GPa) values approximately twice those of polypropylene composites. Water is an effective plasticizer for wheat gluten and could be used to develop various types of inexpensive and biodegradable wheat gluten‐based thermoplastics. Copyright © 2011 Society of Chemical Industry     

Fracture behavior of vinylester resin matrix composites reinforced with alkali‐treated jute fibers

Jute fibers were treated with 5% NaOH solution for 4 and 8 h, respectively, to study the mechanical and impact fatigue properties of jute‐reinforced vinylester resin matrix composites. Mechanical properties were enhanced in case of fiber composites treated for 4 h, where improved interfacial bonding (as evident from scanning electron microscopy [SEM]) and increased fiber strength properties contributed effectively in load transfer from the matrix to the fiber; but their superior mechanical property was not retained with fatigue, as they showed poor impact fatigue behavior. The fracture surfaces produced under a three‐point bend test and repeated impact loading were examined under SEM to study the nature of failure in the composites. In case of untreated fiber composites, interfacial debonding and extensive fiber pullout were observed, which lowered the mechanical property of the composites but improved their impact fatigue behavior. In composites treated for 4 h under repeated impact loading, interfacial debonding occurred, followed by fiber breakage, producing a sawlike structure at the fracture surface, which lowered the fatigue resistance property of the composites. The composites with fibers treated with alkali for 8 h showed maximum impact fatigue resistance. Here, interfacial debonding was at a minimum, and the fibers, being much stronger and stiffer owing to their increased crystallinity, suffered catastrophic fracture along with some microfibrillar pullout (as evident from the SEM micrographs), absorbing a lot of energy in the process, which increased the fatigue resistance property of the composites. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2588–2593, 2002     

Morphological,mechanical, and physical properties of composites made with wood flour‐reinforced polypropylene/recycled poly(ethylene terephthalate) blends

Wood flour (WF)‐filled composites based on a polypropylene (PP)/recycled polyethylene terephthalate (r‐PET) matrix were prepared using two‐step extrusion. Maleic anhydride grafted polypropylene (MAPP) was added to improve the compatibility between polymer matrices and WF. The effects of filler and MAPP compatibilization on the water absorption, mechanical properties, and morphological features of PP/r‐PET/WF composites were investigated. The addition of MAPP significantly improved mechanical properties such as tensile strength, flexural strength, tensile modulus, and flexural modulus compared with uncompatibilized composites, but decreased elongation at break. Scanning electron microscopic images of fracture surface specimens revealed better interfacial interaction between WF and polymer matrix for MAPP‐compatibilized PP/r‐PET/WF composites. MAPP‐compatibilized PP/r‐PET/WF composites also showed reduced water absorption due to improved interfacial bonding, which limited the amount of absorbable water molecules. These results indicated that MAPP acts as an effective compatibilizer in PP/r‐PET/WF composites. POLYM. COMPOS., 38:1749–1755, 2017. © 2015 Society of Plastics Engineers     

Concentration effect of γ‐glycidoxypropyltrimethoxysilane on the mechanical properties of glass fiber–epoxy composites

In this study, glass fibers were modified using γ‐glycidoxypropyltrimethoxysilane of different concentrations to improve the interfacial adhesion at interfaces between fibers and matrix. Effects of γ‐glycidoxypropyltrimethoxysilane on mechanical properties and fracture behavior of glass fiber/epoxy composites were investigated experimentally. Mechanical properties of the composites have been investigated by tensile tests, short beam tests, and flexural tests. The short‐beam method was used to measure the interlaminar shear strength (ILSS) of laminates. The tensile and flexural properties of composites were characterized by tensile and three‐point bending tests, respectively. The fracture surfaces of the composites were observed with a scanning electron microscope. On comparing the results obtained for the different concentrations of silane solution, it was found that the 0.5% GPS silane treatment provided the best mechanical properties. The ILSS value of heat‐cleaned glass fiber reinforced composite is enhanced by ∼59% as a result of the glass fiber treatment with 0.5% γ‐GPS. Also, an improvement of about 37% in tensile strength, about 78% in flexural strength of the composite with the 0.5% γ‐GPS treatment of glass fibers was observed. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Recycled milk pouch and virgin LDPE‐LLDPE‐based jute fiber composites

The present investigation deals with the thermo‐mechanical recycling of post consumer milk pouches (LDPE‐LLDPE blend) and its use as jute fiber composite materials for engineering applications. The mechanical, thermal, morphological, and dynamic‐mechanical properties of recycled milk pouch‐based jute fiber composites with different fiber contents were evaluated and compared with those of the virgin LDPE‐LLDPE/jute fiber composites. Effect of artificial weathering on mechanical properties of different formulated composites was determined. The recycled polymer‐based jute fiber composites showed inferior mechanical properties as well as poor thermal stability compared to those observed for virgin polymer/jute fiber composites. However, the jute‐composites made with (50:50) recycled milk pouch‐virgin LDPE‐LLDPE blend as polymer matrix indicated significantly superior properties in comparison to the recycled milk pouch/jute composites. Overall mechanical performances of the recycled and virgin polymeric composites were correlated by scanning electron microscopy (SEM). The dynamic mechanical analysis showed that storage modulus values were lower for recycled LDPE‐LLDPE/jute composites compared to virgin LDPE‐LLDPE/jute composites throughout the entire temperature range, but an increase in the storage modulus was observed for recycled‐virgin LDPE‐LLDPE/jute composites. POLYM. COMPOS. 28:78–88, 2007. © 2007 Society of Plastics Engineers     

Long jute fiber‐reinforced polypropylene composite: Effects of jute fiber bundle and glass fiber hybridization

Two types of long jute fiber pellet consisting of twisted‐jute yarn (LFT‐JF/PP) and untwisted‐jute yarn (UT‐JF/PP) pellets are used to prepare jute fiber–reinforced polypropylene (JF/PP) composites. The mechanical properties of both long fiber composites are compared with that of re‐pelletized pellet (RP‐JF/PP) of LFT‐JF/PP pellet, which is re‐compounded by extrusion compounding. High stiffness and high impact strength of JF/PP composites are as a result of using long fiber. However, the longer fiber bundle consequently affects the distribution of jute fiber. The incorporation of 10 wt % glass fibers is found to improve mechanical properties of JF/PP composites. Increasing mechanical properties of hybrid composites is dependent on the type of JF/PP pellets, which directly affect the fiber length and fiber orientation of glass fiber within hybrid composites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41819.     

Effect of γ‐aminopropyl trimethoxy silane on the performance of jute–polycarbonate composites

The composites of jute fabrics (hessian cloth) and polycarbonate were prepared by compression molding. The jute surface was modified with γ‐aminopropyl trimethoxy silane (Z‐6011) to improve interfacial adhesion between jute and polycarbonate. The treated and untreated jute surfaces as well as composites were investigated by X‐ray photoelectron spectroscopy, Fourier transform infrared spectroscopy, Environmental scanning electron microscopy, Dynamic mechanical analysis, and mechanical testing. XPS and FTIR assure that the silane plays important role to form interfacial bonding with the jute fibers and polycarbonate. The surface topography of silanized and virgin fibers, and the interfacial adhesion properties of the composite were investigated by ESEM. DMA analysis shows the improved storage and loss moduli of silanized jute composite as compared to the untreated one. The modified jute composite also produces enhanced mechanical properties. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4142–4154, 2006     

Silane and silazane surface modification of recycled glass fibers for polypropylene composites

Glass fiber (GF) composites are one of the significant challenges in recycling thermoset materials. After pyrolysis, the glass fibers lack sufficient strength and show poor matrix compatibility. Here we have investigated a series of multifunctional silane and silazane agents for surface modification of recycled glass fibers that provide a combination of hydrophobic properties and residual reactive groups on the surface. This allowed testing of interfacial effects from the surface modification as well as a potential synergistic compatibilization using maleated PP (MAPP). The treated GFs were used to prepare new polypropylene (PP) composites by multiple extrusion steps, resulting in a series of composites where the dispersion efficiency was attributed mainly to the surface chemistry and compatibilization effects. The amino-silane modifications of the recycled fibers resulted in further improvements in the mechanical properties of the PP composites in comparison with the hydrophobized GFs. Moreover, synergistic effects from the addition of MAPP were observed with scanning electron microscopy. The results clearly demonstrate that the surface modifications were effective and good alternatives to currently used methods.     

表面处理对可生物降解黄麻/PLA复合材料结构和性能的影响

采用注塑成型法制备了生物降解黄麻短纤维增强PLA复合材料,通过力学性能测试及SEM,探讨了碱处理、碱和硅烷偶联剂KH550同时处理对复合材料结构和性能的影响。结果表明:两种处理方法均能够增加黄麻纤维的表面粗糙度,但碱和偶联剂KH550同时处理的效果要优于碱处理,且KH550改善了黄麻短纤维与PLA树脂之间的界面黏结性能提,高了黄麻/PLA复合材料的拉伸强度和弯曲强度。     

Mechanical properties of surface modified jute fiber/polypropylene nonwoven composites

In this study, the jute/polypropylene nonwoven reinforced composites were prepared using film stacking method. The surface of jute fibers was modified using alkali treatment. These alkali treated jute fiber nonwoven composites were analyzed for their tensile and flexural properties. Increasing the amount of jute fibers in the nonwovens has improved the mechanical properties of their composites. The effect of stacking sequence of preferentially and nonpreferentially aligned nonwovens within the composites was also investigated. The flexural and tensile moduli of composites were found to be significantly enhanced when nonwovens consisting of preferentially and nonpreferentially aligned jute fibers were stacked in an alternate manner. The existing theoretical models of tensile modulus of fiber reinforced composites have been analyzed for predicting the tensile modulus of nonwoven composites. In general, a good agreement was obtained between the experimental and theoretical results of tensile modulus of nonwoven composites. POLYM. COMPOS., 35:1044–1050, 2014. © 2013 Society of Plastics Engineers     

Synthesis and characterization of polypropylene reinforced with cellulose I and II fibers

Recently, cellulose fiber–thermoplastic composites have played an important role in some applications. Plastics reinforced with cellulose and natural fibers have been widely studied. However, composites with regenerated cellulose have rarely been investigated. In this study, the lyocell fiber of Lenzing AG (cellulose II) and its raw material a bleached hardwood pulp (cellulose I) were used as reinforcement materials. The mechanical and thermal properties of polypropylene (PP) reinforced with pulp and lyocell fibers were characterized and compared with regard to the content of the fiber and the addition of maleated polypropylene (MAPP). PPs with cellulose I or II as a reinforcement material had similar mechanical properties. However, when MAPP was used as coupling agent, the mechanical properties of the composites were different. The crystallinity of the composites were determined by differential scanning calorimetry. Cellulose I (pulp) promoted the crystallization of PP, whereas cellulose II did not. MAPP reduced this effect in cellulose I fibers, but it induced crystallization when cellulose II (lyocell) was used as a reinforcement material. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 364–369, 2006     

Degradation Studies of Thermoplastics Composites of Jute Fiber–Reinforced LDPE/Polycaprolactone Blends

This article reports the fabrication, properties, and degradation studies of jute fiber–reinforced thermoplastic polymers. One of the non-traditional outlets of jute fiber is in the area of fiber-reinforced composites. However, the major drawback associated with the application of jute fiber for this purpose is its high moisture regain. To impart hydrophobicity to the fibers and to concomitantly increase interfacial bond strength, which is a critical factor for obtaining better mechanical properties of composites, jute fibers were treated with benzoylchloride, Y-glycidoxytrimethoxysilane, and neo-alkoxy-tri(N-ethylenediamino)ethyltitanate. Such a treatment resulted in an increase in the diameter and denier of the treated fibers, and deterioration in the mechanical properties was observed. SEM studies revealed an increase in surface roughness after titanate and alkali treatment, which in turn increases interfacial bond strength. A series of low-density polyethylene (LDPE) blends with 5–20% (w/w) of poly(e-caprolactone) (PCL) and with/without treated and untreated jute fibers were prepared by using a single-screw extruder. LDPE modified by blending with PCL (80:20, wt/wt) was used as a thermoplastic matrix. Composites were fabricated by using 1-cm-long jute fibers; the weight fraction of unmodified fibers, silane-treated fibers, and titanate-treated fibers was varied from 0.05 to 0.13. An increase in weight fraction of fibers resulted in an increase in tensile strength and modulus and decrease in elongation at break. Thin sheets and dumbbells were used for enzymatic degradation tests. The degradation of the material was monitored by weight change and loss of mechanical properties. The enzymatic degradation in the presence of Pseudomonas cepacia lipase gave appreciable weight loss in PCL and blended materials.     

Utilization of Recycled Polypropylene for Production of Eco-Composites

Renewable raw materials and recyclable thermoplastic polymers provide attractive eco-friendly quality as well as environmental sustainability to the resulting natural fiber reinforced composites. We studied the possibility of using the recycled polypropylene (PP) for production of composites based on kenaf fibers (KF) and rice hulls (RH) as reinforcements. Polypropylene/rice-hulls (PP/RH/CA) and polypropylene/kenaf (PP/K/CA) composites with 30% fiber (filler) content and appropriate compatibilizing agent (CA)—a maleic anhydride grafted PP (MAPP), have been prepared by two steps procedure: melt mixing and compression molding. Flexural strength and thermal stability of the composites with recycled PP were similar to those with neat PP. The composites reinforced with kenaf fibers have shown better properties than those based on rice hulls. The flexural strength of the composite sample with recycled PP is 51.3 MPa in comparison with 51.1 MPa for the composite with neat PP. Degradation temperatures of neat and composite with recycled PP at residual weight 90% are 344.4°C and 343.5°C, respectively. The results obtained report the possibility of utilization of recycled PP for the production of natural reinforcements based composites with good mechanical characteristics for using as construction building materials in housing systems.     

Effect of layering pattern on the physical,mechanical, and thermal properties of jute/bagasse hybrid fiber‐reinforced epoxy novolac composites

In this study, randomly oriented short jute/bagasse hybrid fiber‐reinforced epoxy novolac composites were prepared by keeping the relative volume ratio of jute and bagasse of 1:3 and the total fiber loading 0.40 volume fractions. The effect of jute fiber hybridization and different layering pattern on the physical, mechanical, and thermal properties of jute/bagasse hybrid fiber‐reinforced epoxy novolac composites was investigated. The hybrid fiber‐reinforced composites exhibited fair water absorption and thickness swelling properties. To investigate the effect of layering pattern on thermomechanical behavior of hybrid composites, the storage modulus and loss factor were determined using dynamic mechanical analyzer from 30 to 200°C at a frequency of 1 Hz. The fracture surface morphology of the tensile samples of the hybrid composites was performed by using scanning electron microscopy. The morphological features of the composites were well corroborated with the mechanical properties. Thermogravimetric analysis indicated an increase in thermal stability of pure bagasse composites with the incorporation of jute fibers. The incorporation of hybrid fibers results better improvement in both thermal and dimensional stable compared with the pure bagasse fiber composites. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Composition,tensile properties,and dispersion of polypropylene composites reinforced with viscose fibers

The reinforcement mechanics of viscose‐fiber‐reinforced polypropylene (PP) composites were studied. The effect of the coupling agent, maleated polypropylene (MAPP), was of special interest. The fibers, coupling agent, and PP were extruded and injection‐molded. The composition, mechanical properties, fracture morphology, and dispersion of the composites were examined. Thermogravimetric analysis showed that the fiber content in the tensile specimens varied slightly with the sample location; however, the differences in the values were within 1.0%. Scanning electron microscopy images of the fracture surfaces of the composites showed that the surfaces of the composites without MAPP were covered with fibers pulled out from the matrix. A lack of adhesion further appeared as a cracked matrix–fiber interface. A new scanning thermal microscopy method, microthermal analysis, was used to study the dispersion of the fibers in the composites. Local thermal analyses gave further information about the location of the fibers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2676–2684, 2004