Direct synthesis of hydrogen peroxide from H2 and O2 using zeolite-supported Au-Pd catalysts

The direct synthesis of hydrogen peroxide from H₂ and O₂ using zeolite-supported Au-Pd catalysts is described using two zeolites, ZSM-5 and zeolite Y, using an impregnation method of preparation. The addition of Pd to Au for these catalysts significantly enhances the productivity for hydrogen peroxide. The use of zeolites as a support for Au-Pd gives higher rates of hydrogen peroxide formation when compared with alumina-supported Au catalysts prepared using a similar method. The addition of metals other than Pd is also investigated, but generally Au-Pd catalysts give the highest activity for the synthesis of hydrogen peroxide. The addition of Ru and Rh have no significant effect, but the addition of Pt does enhance the activity for the selective formation of hydrogen peroxide.     

Comparison of supports for the direct synthesis of hydrogen peroxide from H2 and O2 using Au–Pd catalysts

The direct synthesis of hydrogen peroxide from H₂ and O₂ using a range of supported Au–Pd alloy catalysts is compared for different supports using conditions previously identified as being optimal for hydrogen peroxide synthesis, i.e. low temperature (2 °C) using a water–methanol solvent mixture and short reaction time. Five supports are compared and contrasted, namely Al₂O₃, -Fe₂O₃, TiO₂, SiO₂ and carbon. For all catalysts the addition of Pd to the Au only catalyst increases the rate of hydrogen peroxide synthesis as well as the concentration of hydrogen peroxide formed. Of the materials evaluated, the carbon-supported Au–Pd alloy catalysts give the highest reactivity. The results show that the support can have an important influence on the synthesis of hydrogen peroxide from the direct reaction. The effect of the methanol–water solvent is studied in detail for the 2.5 wt% Au–2.5 wt% Pd/TiO₂ catalyst and the ratio of methanol to water is found to have a major effect on the rate of hydrogen peroxide synthesis. The optimum mixture for this solvent system is 80 vol.% methanol with 20 vol.% water. However, the use of water alone is still effective albeit at a decreased rate. The effect of catalyst mass was therefore also investigated for the water and water–methanol solvents and the observed effect on the hydrogen peroxide productivity using water as a solvent is not considered to be due to mass transfer limitations. These results are of importance with respect to the industrial application of these Au–Pd catalysts.     

NO reduction by CH4 in the presence of O2 over La2O3 supported on Al2O3

Dispersing La₂O₃ on δ- or γ-Al₂O₃ significantly enhances the rate of NO reduction by CH₄ in 1% O₂, compared to unsupported La₂O₃. Typically, no bend-over in activity occurs between 500° and 700°C, and the rate at 700°C is 60% higher than that with a Co/ZSM-5 catalyst. The final activity was dependent upon the La₂O₃ precursor used, the pretreatment, and the La₂O₃ loading. The most active family of catalysts consisted of La₂O₃ on γ-Al₂O₃ prepared with lanthanum acetate and calcined at 750°C for 10 h. A maximum in rate (mol/s/g) and specific activity (mol/s/m²) occurred between the addition of one and two theoretical monolayers of La₂O₃ on the γ-Al₂O₃ surface. The best catalyst, 40% La₂O₃/γ-Al₂O₃, had a turnover frequency at 700°C of 0.05 s⁻¹, based on NO chemisorption at 25°C, which was 15 times higher than that for Co/ZSM-5. These La₂O₃/Al₂O₃ catalysts exhibited stable activity under high conversion conditions as well as high CH₄ selectivity (CH₄ + NO vs. CH₄ + O₂). The addition of Sr to a 20% La₂O₃/γ-Al₂O₃ sample increased activity, and a maximum rate enhancement of 45% was obtained at a SrO loading of 5%. In contrast, addition of SO⁼₄ to the latter Sr-promoted La₂O₃/Al₂O₃ catalyst decreased activity although sulfate increased the activity of Sr-promoted La₂O₃. Dispersing La₂O₃ on SiO₂ produced catalysts with extremely low specific activities, and rates were even lower than with pure La₂O₃. This is presumably due to water sensitivity and silicate formation. The La₂O₃/Al₂O₃ catalysts are anticipated to show sufficient hydrothermal stability to allow their use in certain high-temperature applications.     

Direct synthesis of organic carbonates from the reaction of CO2 with methanol and ethanol over CeO2 catalysts

The catalytic properties of CeO₂ catalysts in direct synthesis of dimethyl carbonate (DMC) from CH₃OH and CO₂ were investigated. The formation rate of DMC over the catalysts calcined at 873 K and above was almost proportional to the surface area of catalysts. However, CeO₂ calcined at 673 K showed lower activity than expected from the surface area. From the results of catalyst characterization, CeO₂ calcined at 673 K contained considerable amount of amorphous phase. In contrast, the ratio of amorphous phase decreased on the catalysts calcined at 873 K and above. This suggests that stable crystallite surface is active for the reaction.

In the CH₃OH + C₂H₅OH + CO₂ reaction at low temperature, ethyl methyl carbonate (EMC) was formed, and selectivity of EMC formation was comparable to that of DMC. The formation route is discussed by the comparison with transesterification reaction.     

Selective catalytic reduction of NO with C2H4 over Cu/ZSM-5: Influences of oxygen partial pressure and incorporated rhodia

Catalytic activities of copper-exchanged ZSM-zeolites for the reduction of nitric oxide to nitrogen using ethylene as reducing agent in the presence or absence of oxygen are compared with those of Rh-ZSM-5 zeolites and binary Cu/Rh-ZSM-5 catalysts at 623–823 K. Copper ZSM-5 systems with high copper loadings (> 2.1) are shown to be much more active in the presence of oxygen, in marked contrast to Rh ZSM-5 catalysts which were more active in its absence. Binary ZSM-5 catalysts containing both copper and rhodium maintained intermediate activity in both conditions. A sample of Cu ZSM-5 containing only 1.8% copper also evidenced some activity in both conditions, which could be understood on the basis of catalytic action by copper ions within the zeolitic framework, allied to inherent Bronsted acidity of the latter. Comparative catalytic data are presented for the oxygen partial pressure dependence of the conversion to nitrogen over all catalysts at 673 K. These delineate the interplay between selective catalytic reduction (SCR) of NO by C₂H₄ and ethylene oxidation by dioxygen. Techniques utilised to characterise the catalysts include: powder XRD, TPR in H₂, and TPD of O₂.     

Effect of LaCoO3 perovskite deposition on ceria-based supports on total oxidation of VOC

Supported LaCoO₃ perovskites with 10 wt.% loading were prepared by impregnation of different supports containing ceria with a solution of La and Co nitrates and citric acid. All precursors were calcined at 700 °C for 5 h. XRD investigations indicated the perovskite formation via “citrate” precursor only on ceria support. All catalysts were tested for toluene total oxidation in the temperature range 100–600 °C. In spite of a large surface area, alumina-supported perovskites showed a lower global activity. It appears then the necessity of the presence of a perovskite phase for good oxidative activity. In terms of reaction rates higher reaction rates per perovskite weight were observed for all supported catalysts when compared to bulk LaCoO₃.     

Production of hydrogen via partial oxidation of methanol over Au/TiO2 catalysts

Selective production of hydrogen by partial oxidation of methanol (CH₃OH + (1/2)O₂ → 2H₂ + CO₂) over Au/TiO₂ catalysts, prepared by a deposition–precipitation method, was studied. The catalysts were characterized by XRD, TEM, and XPS analyses. TEM observations show that the Au/TiO₂ catalysts exhibit hemispherical gold particles, which are strongly attached to the metal oxide support at their flat planes. The size of the gold particles decreases from 3.5 to 1.9 nm during preparation of the catalysts with the rise in pH from 6 to 9 and increases from 2.9 to 4.3 nm with the rise in calcination temperature up to 673 K. XPS analyses demonstrate that in uncalcined catalysts gold existed in three different states: i.e., metallic gold (Au⁰), non-metallic gold (Au^δ+) and Au₂O₃, and in catalysts calcined at 573 K only in metallic state. The catalytic activity is strongly dependent on the gold particle size. The catalyst precipitated at pH 8 and uncalcined catalysts show the highest activity for hydrogen generation. The partial pressure of oxygen plays an important role in determining the product distribution. There is no carbon monoxide detected when the O₂/CH₃OH molar ratio in the feed is 0.3. Both hydrogen selectivity and methanol conversion increase with increasing the reaction temperature. The reaction pathway is suggested to consist of consecutive methanol combustion, partial oxidation and steam reforming.     

Partial oxidation of methane to CO and H2 over nickel and/or cobalt containing ZrO2, ThO2, UO2, TiO2 and SiO2 catalysts

The influence of different metal oxide supports (i.e. ZrO₂, ThO₂, UO₂, TiO₂ and SiO₂) on the performance of Ni- and/or Co-containing catalysts [Ni and/or Co/MO₂ mole ratio (where M=Zr, Th, U, Ti or Si)=1.0] in the oxidative methane-to-syngas conversion at very low contact time (GHSV=5.2×10⁵ cm³ g⁻¹ h⁻¹ at STP) was investigated. The nickel-containing ZrO₂, ThO₂ and UO₂ catalysts (with or without pre-reduction by hydrogen at 500°C) showed good performance in the process; the order of their performance is NiO–ThO₂>NiO–UO₂>NiO–ZrO₂. The NiO–TiO₂ showed appreciable catalytic activity only after its reduction at 800°C. However, this catalyst and the NiO–SiO₂ catalyst showed poor performance in the process. These two catalysts are also deactivated very fast, mostly because of sintering of Ni and/or formation of catalytically inactive binary metal oxide phases by solid–solid reaction at the high catalyst calcination and/or catalytic reaction temperature. Although the Ni-containing ThO₂, UO₂ and ZrO₂ catalysts showed good performance, carbon deposition on them during the process is fast. However, because of the addition of cobalt to these catalysts (with Co/Ni=1.0), the rate of carbon deposition on them in the process is drastically reduced. This Co addition however resulted in a significant decrease in both the conversion and selectivity; the decrease in the selectivity was small.     

Generation of H2O2 from H2 and O2 over zeolite beta containing Pd and heterogenized organic compounds

The catalytic generation of H₂O₂ from H₂ and O₂ has been studied over zeolite beta-supported Pd and zeolite beta-adsorbed organic compounds such as 1,4-benzoquinone (BQ), hydroquinone (HQ), azobenzene (AB) and hydrazobenzene (HAB). According to catalytic results, zeolite beta-supported Pd catalysts display effective performance relative to those prepared from other types of zeolites reported and Pd-loaded zeolite beta-adsorbed HQ catalysts show enhanced activity compared to zeolite beta-supported Pd catalysts. In situ UV–Vis spectroscopic study indicates that HQ can readily be converted to BQ reversibly under H₂ and air inside zeolite beta only in the presence of Pd. The results suggest that HQ acts as a strong hydrogen transfer agent to promote the production of H₂O₂ from H₂ and O₂ in cooperation with a Pd catalyst. By contrast, adsorption of BQ, AB and HAB induces suppression of the catalytic properties of Pd/zeolite beta.     

ESR studies of the effect of zeolite structures on motional dynamics of NO2

Electron spin resonance (ESR) spectroscopy was used to study the effect of zeolite structure on the motional dynamics of NO₂ adsorbed on the zeolites. The temperature-dependent ESR spectral line shapes were quantitatively analyzed using the slow-motion ESR theory. It was observed that the motional dynamics of NO₂ is strongly dependent on the structure of the zeolite (Beta-type, ZSM-5, mordenite, L-type and ferrierite zeolites). The following important observations were made. (1) In zeolites with similar channel structures, the diffusion rate of NO₂ is proportional to the channel size, and the order of the diffusion rates is Beta-type>ZSM-5>ferrierite and L-type>mordenite. (2) The diffusion of NO₂ is faster in the zeolites with multi-dimensional channels (Beta-type, ZSM-5 and ferrierite) than that in those with uni-dimensional channels (L-type and mordenite).     

The effect of NO2 on the activity of fresh and aged zeolite catalysts in the NH3-SCR reaction

The activity of fresh and hydrothermally aged zeolite-based catalysts in the NH₃-selective catalytic reduction (SCR) reaction with excess of oxygen were studied. In addition, the effect of NO₂ in the gas feed as well as the acidity of the catalysts for the SCR activity was investigated. The studied catalysts were hydrogen, copper, iron and silver ion exchanged ZSM-5, mordenite, beta, ferrierite, and Y-zeolites. The investigation verifies that the zeolite-based catalysts are very promising for the ammonia SCR reaction. Especially, the activity at low and high temperatures was higher than the activity of commercial vanadia-based catalysts. From the studied catalysts, Fe-beta was the most potential one. The presence of NO₂ in the inlet flow enhanced significantly the catalytic activity of fresh and hydrothermally aged zeolite catalysts. This suggests that the oxidation of NO to NO₂ is probably the rate-determining step for the SCR reaction.     

Na-Fe_3O_4/ZSM-5催化剂上CO_2加氢反应汽油烃产物的组成调控

CO_2加氢直接合成汽油不仅有利于CO_2减排,还可减轻人们对化石能源的依赖。汽油馏分烃产物组成是决定汽油燃料品质的重要因素,其调控是该过程具有挑战性的研究热点。研究NaFe_3O_4/ZSM-5催化剂中分子筛的金属(La,Ga,Zn,Cu,Co)改性对CO_2加氢产物中汽油馏分烃组成的影响,结果表明,与其他金属相比,Cu改性ZSM-5分子筛组分可在保持较高汽油收率前提下,明显提高汽油产物中异构烷烃选择性。优化改性分子筛中Cu质量分数8%时,汽油馏分烃产物中异构烷烃含量最高。当Na-Fe_3O_4和Cu-ZSM-5采用分层填装方式时,汽油馏分烃产物中异构烷烃含量达50.5%,组成调控后富含异构烷烃汽油产品更符合汽油品质升级趋势需求。     

Characteristics of Fe-exchanged natural zeolites for the decomposition of N2O and its selective catalytic reduction with NH3

Natural zeolites obtained from various regions of Turkey and their iron-exchanged forms were characterised by XRD, BET, H₂-TPR and NH₃-TPD methods. Transient experiments with N₂O showed that the iron introduced into natural zeolites have appreciable oxygen deposition capacity due to isolated iron species involved. Atomic surface oxygen species in these zeolites are formed at 250 °C, which is released through increasing the temperature until 900 °C, similar to Fe-containing ZSM-5 zeolite. The steady-state experiments indicate that the iron-containing zeolite of the Yavu-Sivas region, in particular, has high activity in selective catalytic reduction of N₂O with NH₃ as a consequence of isolated cationic and/or dimeric iron content.     

Catalytic activity of PdO/ZrO2 catalyst for methane combustion

Catalytic activity of ZrO₂ supported PdO catalysts for methane combustion has been investigated in comparison with Al₂O₃ supported PdO catalysts. It was found that the drop of catalytic activity owing to decomposition of PdO at a high temperature region (600–900°C) was suppressed by using ZrO₂ support. Temperature-programmed reduction (TPR) measurements of the catalyst with hydrogen revealed that the PdO of PdO/Al₂O₃ catalyst was reduced at the temperature less than 100°C, whereas in PdO/ZrO₂ catalyst the consumption of hydrogen was also observed at 200–300°C. This result indicates that the stable PdO species were present in the PdO/ZrO₂ catalyst. In order to confirm the formation of the solid solution of PdO and ZrO₂, X-ray diffraction (XRD) analyses of the mixtures of ZrO₂ and PdO calcined at 700–900°C in air were carried out. The lattice volume of ZrO₂ in the mixture was larger than that of ZrO₂. Furthermore, the Pd thin film on ZrO₂ substrate was prepared as a model catalyst and the depth profile of the elements in the Pd thin film was measured by Auger electron spectroscopy (AES). It was confirmed that Zr and O as well as Pd were present in the Pd thin film heated at 900°C in air. It was considered that the PdO on ZrO₂ support might be stabilized by the formation of the solid solution of PdO and ZrO₂.     

Urea–organic matrix method: an alternative approach to prepare Co---MoS2/γ-Al2O3 HDS catalyst

An alternative method using urea as organic matrix to prepare Co---MoS₂/γ-Al₂O₃ HDS catalysts based on drying (urea-matrix drying, UMxD) or combustion (urea-matrix combustion, UMxC) processes have been developed and compared with the traditional wet methods (sequential, WSI, and co-impregnation, WCI) and chelating method (ChM) in order to determine their influence on the HDS catalytic process. The catalytic performance of the alumina-supported Co---Mo catalysts was evaluated in a continuous flow reactor using the hydrodesulfurization of thiophene as a model reaction. The oxidic precursors and the sulfurized catalysts were characterized using elemental analysis, X-ray diffraction (XRD), laser Raman spectroscopy (LRS), thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC), high resolution transmission electron microscopy (HRTEM), temperature-programmed reduction (TPR-H₂) and BET surface area measurements. It has been found that the urea–organic matrix method facilitates well-dispersed Co- and Mo-oxo species (mono and polymolybdate) formation, whereas the conventional impregnation techniques lead to mixed-metal oxides formation. This was reflected in the sulfurized phase morphology and structural disorder degree of carbon material deposited on the catalyst surface upon the sulfurizing process using thiophene as sulfurizing agent. The preparation method notably affects the thiophene-HDS specific rates, showing the following activity order: UMxD>UMxC>WCI>WSI>ChM, while an opposite trend for relative rate of HYD to HDS reactions was observed. A carbon structural effect together with high stacking degree of the sulfurized phases seem to be mainly responsible for the high HDS activity of alumina-supported Co---Mo catalysts prepared by the urea–organic matrix method, which appears very promising for HDS catalysts development.     

Generating hydrogen-rich fuel-cell feeds from dimethyl ether (DME) using physical mixtures of a commercial Cu/Zn/Al2O3 catalyst and several solid–acid catalysts

Homogeneous physical mixtures containing a commercial Cu/ZnO/Al₂O₃ catalyst and a solid–acid catalyst were used to examine the acidity effects on dimethyl ether hydrolysis and their subsequent effects on dimethyl ether steam reforming (DME-SR). The acid catalysts used were zeolites Y [Si/Al = 2.5 and 15: denoted Y(Si/Al)], ZSM-5 [Si/Al = 15, 25, 40, and 140: denoted Z(Si/Al)] and other conventional catalyst supports (ZrO₂, and γ-Al₂O₃). The homogeneous physical mixtures contained equal amounts, by volume, of the solid–acid catalyst and the commercial Cu/ZnO/Al₂O₃ catalyst (BASF K3-110, denoted as K3). The steam reforming of dimethyl ether was carried out in an isothermal packed-bed reactor at ambient pressure.

The most promising physical mixtures for the low-temperature production of hydrogen from DME contained ZSM-5 as the solid–acid catalyst, with hydrogen yields exceeding 90% (T = 275 °C, S/C = 1.5, τ = 1.0 s and P = 0.78 atm) and hydrogen selectivities exceeding 94%, comparable to those observed for methanol steam reforming (MeOH-SR) over BASF K3-110, with values equaling 95% and 99%, respectively (T = 225 °C, S/C = 1.0, τ = 1.0 s and P = 0.78 atm). Large production rates of hydrogen were directly related to the type of acid catalyst used. The hydrogen production activity trend as a function of physical mixture was

     

NO reduction by CH4 in the presence of excess O2 over Pd/sulfated zirconia catalysts

The selective catalytic reduction (SCR) of NO by methane in the presence of excess oxygen has been studied on a series of Pd catalysts supported on sulfated zirconia (SZ). This support is not as sensitive to structural damage by steaming as the acidic zeolites, such as H-ZSM-5 and H-Mor. In previous studies, it was shown that this type of acidic zeolites are able to stabilize Pd²⁺ ions and promote high SCR activity and selectivity, which are typically not seen in Pd catalysts. In this contribution, it has been demonstrated that SZ is able to promote the NO reduction activity in a similar way to the acidic zeolites, by stabilizing Pd²⁺ ions that is selective for NO reduction. As in the case of acidic zeolites, the stabilization of Pd²⁺ ions can occur through a transfer of Pd species from particle to particle. One of the attractive features of Pd/SZ catalysts is that they are less sensitive to water and SO₂ poisoning than Pd/H-ZSM-5 catalyst and exhibit higher reversibility after removal of water or SO₂.     

Preparation and characterisation of supported La0.8Sr0.2MnO3+x

Three supported La_0.8Sr_0.2MnO_3+x catalysts were prepared, one supported on lanthanum-stabilised alumina and two supported on a NiAl₂O₄ spinel. The catalysts were characterised using X-ray diffraction, transmission electron microscopy and surface area measurements following heat-treatments at temperatures up to 1200°C in air. In the alumina-supported catalyst, a reaction occurred between the active phase and the support at high temperatures, indicating that these materials would be unsuitable for high temperature catalytic combustion. Only in the NiAl₂O₄-supported catalysts were the supported perovskite phases found to be stable at high temperature. These catalysts showed good methane combustion activity.     

K-, CeO2-, and Mn-promoted Ni/Al2O3 catalysts for stable CO2 reforming of methane

Reforming of methane with carbon dioxide into syngas over Ni/γ-Al₂O₃ catalysts modified by potassium, MnO and CeO₂ was studied. The catalysts were prepared by impregnation technique and were characterized by N₂ adsorption/desorption isotherm, BET surface area, pore volume, and BJH pore size distribution measurements, and by X-ray diffraction and scanning electron microscopy. The performance of these catalysts was evaluated by conducting the reforming reaction in a fixed bed reactor. The coke content of the catalysts was determined by oxidation conducted in a thermo-gravimetric analyzer. Incorporation of potassium and CeO₂ (or MnO) onto the catalyst significantly reduced the coke formation without significantly affecting the methane conversion and hydrogen yield. The stability and the lower amount of coking on promoted catalysts were attributed to partial coverage of the surface of nickel by patches of promoters and to their increased CO₂ adsorption, forming a surface reactive carbonate species. Addition of CeO₂ or MnO reduced the particle size of nickel, thus increasing Ni dispersion. For Ni–K/CeO₂–Al₂O₃ catalysts, the improved stability was further attributed to the oxidative properties of CeO₂. Results of the investigation suggest that stable Ni/Al₂O₃ catalysts for the carbon dioxide reforming of methane can be prepared by addition of both potassium and CeO₂ (or MnO) as promoters.     

Aromatization of hydrocarbons over Pt- and Pt-Re-containing zeolite-Al2O3 catalysts

The typical reaction of ethane in a hydrogen flow over Pt-Re/ZSM-Al₂O₃ catalysts in hydrogenolysis of the C₂H₆ molecule. Hydrogenolysis activity is thereby enhanced by a high dispersion of the metal phase. However, in a helium atmosphere, the formation of aromatics can be observed which reaches a maximum for ZSM contents between 50 and 70 wt % and surpasses the hydrogenolysis activity of the pure Pt-Re/ZSM catalyst.

The utilization of this ability to aromize during the conversion of higher hydrocarbons is hindered by the high hydrocracking activity of the zeolites. However, by adding small amounts of both a ZSM and a Y type zeolite to Al₂O₃, the aromatization activity and selectivity in the conversion of n-hexane and n-heptane in the presence of about 300 ppm water vapour can be improved.