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1.
《Ceramics International》2021,47(23):33259-33268
The demand for high-performance grinding wheels is gradually increasing due to rapid industrial development. Vitrified bond diamond composite is a versatile material for grinding wheels used in the backside grinding step of Si wafer production. However, the properties of the vitrified bond diamond composite are controlled by the characteristics of the diamond particles, the vitrified bond, and pores and are very complicated. The main objective of this study was to investigate the effects of SiO2–Na2O–B2O3–Al2O3–Li2O–K2O–CaO–MgO–ZrO2–TiO2–Bi2O3 glass powder on the sintering, microstructure, and mechanical properties of the vitrified bond diamond composite. The elemental distributions of the composite were analyzed using electron probe micro-analysis (EPMA) to clarify the diffusion behaviors of various elements during sintering.The results showed that the relative density and transverse rupture strength of the composite sintered at 620 °C were 91.7% and 126 MPa, respectively. After sintering at 680 °C, the glass powder used in this study exhibited a superior forming ability without an additional pore foaming agent. The relative density and transverse rupture strength of the composite decreased to 48.2% and 49 MPa, respectively. Moreover, the low sintering temperature of this glass powder protected the diamond particles from graphitization during sintering, as determined by X-ray diffraction and Raman spectrum. Furthermore, the EPMA results indicate that Na diffused and segregated at the interface between the diamond particles and vitrified bond, contributing to the improved bonding. The diamond particles can remain effectively bonded by the vitrified bond even after fracture.  相似文献   

2.
《Ceramics International》2015,41(8):9916-9922
The effects of Y2O3 addition on the structure and properties of Li2O–ZnO–Al2O3–SiO2 (LZAS) vitrified bonds were firstly investigated for CBN grinding tools application. Glasses and glass-ceramics were characterized using differential scanning calorimetry, X-ray diffractometry, scanning electron microscopy and infrared spectroscopy. The thermal expansion coefficient (TEC), microhardness, bending strength and chemical durability of the obtained products were also evaluated. Results showed that Y2O3 acted as the network former in the track of SiO4 tetrahedrals. Introducing Y2O3 in the glasses increased the glass transition temperature and crystallization temperature. The crystallization of the main β-quartzss phase increased with increase of Y2O3 content. The morphology of the crystals was dependent on the Y2O3 content. The TEC (5.15×10−6/°C) of vitrified bond containing 1.0 mol% Y2O3 (Y1.0) was very close to the TEC (5.0×10−6/°C) of CBN grains. Moreover, Y1.0 vitrified bond exhibits a high microhardness (5.98 GPa), a high bending strength (202 MPa) and a good chemical durability (20 days, DR=2.8×10−9 g/cm2 min), suggesting that it would be a promising material for CBN grinding tool.  相似文献   

3.
The influence of TiO2 amount on the microstructure and relevant properties of SiO2-Al2O3-B2O3-Na2O-Li2O-BaO vitrified bond and vitrified bond CBN composites were systematically studied via SEM, EDS, FTIR, and XPS. Results indicated that adding TiO2 could regulate the quantity of β-quartz solid solution and rutile crystals in the vitrified bond and considerably affect the thermal properties and mechanical strength of this bond. Under sintering temperature, the dense B2O3 oxide layer on the CBN surface diffused into vitrified bond and reacted with Ti4+ enriched at the interface to form a strong chemical Ti-B bond. This reaction extensively improved the interfacial wettability between the CBN and the vitrified bond. When the TiO2 amount was 6wt.%, the interfacial wettability significantly improved, and the wetting angle decreased from 68° to 43°. The flexure strength and hardness of the composites were 116.18 MPa and 128 HRB, which were 48.49% and 34.74% higher than those of the basic-formula composites, respectively.  相似文献   

4.
《Ceramics International》2023,49(6):9173-9184
The effects of Al2O3 content on the sintering behaviour, microstructure, and physical properties of Al2O3/vitrified bonds (SiO2–Al2O3–B2O3–BaO–Na2O–Li2O–ZnO–MgO) and Al2O3/vitrified bond cubic boron nitride (CBN) composites were systematically investigated using X-ray diffraction, differential scanning calorimetry, dilatometry, scanning electron microscopy, and X-ray photoelectron spectroscopy. Various amounts of Al2O3 promoted the formation of BaAl2Si2O8 and γ-LiAlSi2O6, increasing the relative crystallinity of the Al2O3/vitrified composite from 85.0 to 93.2%, resulting in residual compressive stress on BaAl2Si2O8, thereby influencing the thermal behaviour and mechanical properties of the Al2O3/vitrified composite. The bulk density, porosity, flexural strength, hardness, and thermal conductivity of 57.5 wt% Al2O3 sintered at 950 °C were 3.12 g/cm3, 6.1%, 169 MPa, 90.5 HRC, and 4.17 W/(m·K), respectively. The coefficient of thermal expansion of the bonding material was 3.83 × 10?6 °C?1, which was comparable to that of CBN, and the number of N–Al bonds were increased, which boosted the flexural strength of the Al2O3/vitrified CBN composite to 81 MPa. The excellent mechanical properties, compact structure, and suitable interfacial bonding state with the CBN grains of the Al2O3/vitrified composite make it a promising high-performance bonding material for superhard abrasive tools.  相似文献   

5.
《Ceramics International》2023,49(6):9523-9533
In order to solve the problems (i.e. low infiltration efficiency, cracks, interface separation and poor mechanical properties) in the process of wood-derived C–SiC composites, the thermal modification of fir at low temperatures (300 °C ~ 350 °C) combined with sol-gel infiltration was used to successfully produce biomorphic ceramics. The prepared materials were comprehensively characterized and exhibited improved interfacial bonding between C and SiC and mechanical properties. The weight gain per unit volume (0.123 g/cm3) of SiO2 gel in the fir thermally modified at 300 °C is 167.4%, higher than that (0.046 g/cm3) of the unmodified fir. A well-bonded interface was formed between the SiO2 gel and the pore wall of the fir thermally modified at 300 °C. With the increase of modification temperature from 300 °C to 350 °C, the distance between SiO2 gel and the pore wall increases, and a gap (1–3 μm) is observed between SiO2 gel and the pore wall of the fir carbonized at 600 °C. The C–SiC composites sintered at 1400 °C exhibited the highest compressive strength and bending strength of 40.8 ± 5.8 MPa and 11.7 ± 2.1 MPa, respectively, owing to the well-bonded interface between C of fir thermally modified at 300 °C and SiC. However, the composites sintered at 1600 °C for 120 min exhibited the lowest compressive strength and bending strength of 28.1 ± 13.4 MPa and 5.7 ± 1.6 MPa, respectively, which are 31.1% and 51.3% lower than those sintered at 1400 °C for 120 min, respectively. This might result from the porous structure formed by the excessive consumption of fir-derived carbon during the reaction between C and SiO2 at 1600 °C for 120 min. Therefore, thermal modification in the preparation of biomorphic C–SiC composites can promote slurry infiltration and the formation of a well-bonded interface between C and SiC, thus improving the mechanical properties of the composites.  相似文献   

6.
《Ceramics International》2023,49(19):31405-31411
In the present work, the dielectric properties of cold sintered alumina (Al2O3) reinforced with 20–30 wt% HDPE composite was investigated. The Al2O3-HDPE composites were successfully processed via cold sintering at extremely low temperature in the range of 80–120 °C for 120 min with the application of uniaxial pressure of 500 MPa under vacuum. In fact, cold sintering is a promising method to consolidate ceramic-polymer composites with very large difference in melting points and other thermo-physical/chemical properties. In the present work, high dielectric constant (ε’) of 11.73 and low dielectric loss (tanδ) of 0.0076 measured for Cold Sintering Processed (CSPed) Al2O3-20HDPE and a little low ε’ of 9.13 and low tanδ of 0.0066 was evident for CSPed-Al2O3-30HDPE at 1 MHz. Such differences in the dielectric properties of the Al2O3-20,30 HDPE composites depend on the crystallite size, dangling bond density and microstrain of the materials. Increase in ε’ with temperature is noticed for CSPed-A20H. Moreover, for CSPed-A20H at 1 MHz the temperature variation of dielectric constant (TCC) of 186.94 ppm/°C (or 0.018694 %/°C) was estimated and it reflects a marginal variation of ε’ with temperature. The coefficient of thermal expansion (CTE) of 87.25 × 10−6 °C−1 and 109.3 × 10−6 °C−1 was estimated for CSPed-A20H and CSPed-A30H, respectively. Overall, the cold sintered Al2O3-20HDPE composites exhibited comparable or better dielectric properties than Al2O3 based materials (as reported in the literature) processed by conventional sintering or cold sintering processes.  相似文献   

7.
The microstructures and properties of vitrified diamond composites, which are composed of diamond grains and vitrified bonds with varying Cu and Zn doping amounts, were comprehensively investigated in this work. The results including TG curves indicated that compared with Zn, Cu powders were more beneficial to prevent the oxidation of diamond. Both of them could consume oxygen and be oxidized to CuO or ZnO, which would enter into the glass network but not damage the structure. Hence, the vaporization of metals, especially Zn, would remain tiny voids and the lower refractoriness could easily lead the glass to foam. The incorporation of Cu or Zn in appropriate amounts (4 wt.%) not only decreased the refractoriness of vitrified bonds but also increased the wettability between diamond grains and vitrified bonds. The flexural strength of the diamond composites incorporating 4 wt.% Cu could reach 60.35 MPa, which increased by about 19.6% than the basic diamond composite and its growth rate was also higher than the value of composites containing 4 wt.% Zn (7.8%). In general, the addition of Cu played greater role than Zn on the protection of diamond grains and properties of vitrified diamond composites.  相似文献   

8.
《Ceramics International》2021,47(23):32891-32899
Herein, we investigate the applicability of the polycarbosilane (PCS)–metal slurry reactive melt infiltration (RMI) process to various metals. The slurry exhibiting the best ceramized ability was used to examine the relationship between the ceramic thickness and reactive time, ceramic thickness and reactive temperature, and infiltration depth and slurry-coating thickness. The results show that the thickness of the ceramic layer increases with reactive time and temperature and the infiltration depth increases with the coating thickness. PCS–Si90Zr10 slurry RMI was selected to modify cylindrical nozzle C/C preforms, and dense C/C–SiC–ZrC composites with a density of ~2.05 g cm−3 were obtained. Owing to the good control of the PCS–Si90Zr10 slurry RMI on the interface, matrix, and carbon fiber of the as-received cylindrical composites, the bending strength of the C/C–SiC–ZrC composites was as high as 306.4 MPa, which is considerably higher than that of a C/C preforms (70.4 MPa). Considering the ablation resistance, the mass and linear ablation rates of the C/C–SiC–ZrC composite (~0.29 mg s−1 and ~2.48 × 10−3 mm s−1, respectively) were similar to those of the composites prepared using traditional RMI (~0.23 mg s−1 and ~2.29 × 10−3 mm s−1). The proposed polymer–metal RMI is more suitable for the modification of C/C preforms with thin-wall structures owing to its advantages including precise control of infiltration dose and flexible operation of slurry coating. Furthermore, it is suitable for the local modification of C/C components.  相似文献   

9.
The microstructures and properties of vitrified bond abrasive tools made of CBN grains and advanced vitrified bond systems with different TiO2 doping amounts were investigated. Based on the experimental observations and analysis, the incorporation of TiO2 in appropriate amount (4 wt.%) was beneficial to the improvement on flowing ability and thermal expansion property of the vitrified bond systems, and mechanical properties of the CBN composites including bending strength and Rockwell hardness were obviously improved. On the basis of discussion for microstructure, the CBN grains were better covered by vitrified bond and acquired less pores when the content of TiO2 reached 4 wt.%. These results were related to the role of TiO2 in the glass network structure which was analyzed by Fourier transform infrared spectroscopy (FTIR).  相似文献   

10.
Dense sintered esseneite–wollastonite–plagioclase glass–ceramics have been successfully prepared from a vitrified mixture of important inorganic waste (Bayer process red mud, fly ash from lignite combustion and residues from the polishing of porcelain stoneware tiles). The enhanced nucleation activity of fine glass powders, favoured by particular oxidation conditions, caused a substantial crystallisation, even in the case of very rapid thermal treatments at 900 °C, which led to remarkable mechanical properties (bending strength and Vickers micro-hardness exceeding 130 MPa and 7 GPa, respectively) and a promising chemical durability.  相似文献   

11.
The slurry and sol-gel methods were used to introduce SiC nanowires (SiCnws) into the SiCf/HfC-SiC composites. The microstructures, ablation, and bending behaviors of the SiCnws modified composites prepared by the two methods were compared. The bending strengths of the modified composites obtained by introducing SiCnws by the slurry and sol-gel methods were 224 ± 19 and 154 ± 14 MPa, respectively. The results showed that SiC fibers with chemical corrosion and thermal damage during the sol-gel process decreased the bending strength of the SiCnws-modified SiCf/HfC-SiC composites. Meanwhile, the pyrolytic carbon interface accompanying corrosion damage in the sol-gel process led to the degradation of interface function, which hindered the interface debonding and fiber sliding of the composites during the bending test. After ablation, the bending strengths of the two composites were 188 ± 19 and 50 ± 7 MPa, respectively. The bending strength retention of the modified composites fabricated by the slurry method (83.9%) was higher than that (32.5%) of the composites fabricated by the sol-gel method after ablation. As the composites fabricated by the slurry method exhibited a good ablation resistance under the oxyacetylene flame (∼2350°C).  相似文献   

12.
Diamond content is a key factor affecting diamond/SiC composite performance, especially thermal and mechanical properties, but the composite with high diamond content manufacturing is still challenging issues. Hot mold pressing combined with liquid silicon infiltration to make diamond/SiC composites with high diamond content and relative density has been proposed in this paper. In addition, the effect of diamond particle size on the maximization of diamond content as well as properties of the composites were evaluated. The experiment shows that the content of diamond in the composites increases with the increase of the diamond particle size. When the particle size of diamond is 400 µm, the volume fraction of diamond reaches 59.08%. The highest thermal conductivity (ddia= 300 µm) and highest bending strength (ddia= 50 µm) are 616.77 W/m K (It is the maximum TC of diamond/SiC prepared by pressureless infiltration at present) and 380 MPa, respectively. This work provides a novel and efficient preparation method for further improving the thermal conductivity of diamond/SiC composites.  相似文献   

13.
Vitrified bond CBN composites, with different amounts of TiO2 doping, were prepared by conventional sintering and high magnetic field sintering processes. Mechanical properties, cross-sectional morphology, refractoriness, fluidity and structural characterization have been carried out to understand the role of TiO2 addition and sintering conditions. Results show that TiO2 addition significantly affected bending strength, refractoriness and fluidity of vitrified bonds. In addition, high magnetic field sintering improved bending strength and the microstructure of vitrified bond CBN composites. Due to high magnetic field sintering, CBN grains were completely covered by vitrified bond and exhibited fewer pores. In addition, high magnetic field promoted the growth of specific grains, such as SiO2, whereas suppressed grain growth of other crystal phases, such as NaAlSi3O8.  相似文献   

14.
《Ceramics International》2017,43(2):1740-1746
Porous Ni-YSZ cermets are prepared by reducing NiO-YSZ composites upon exposure to (Ar+6% H2) gas. The porous cermets are prepared by the addition of carbon black (0.123 mol) to mixed NiO-YSZ powders and the conversion of NiO to Ni in the NiO-YSZ composites. The microstructure and bending strength of porous Ni-YSZ cermets as functions of sintering temperature and Nb2O5 content are discussed. The Ni-YSZ cermets consist of uniformly distributed Ni and YSZ grains as well as pores. Both higher sintering temperature and higher Nb2O5 content yield lower porosity, thus increasing the bending strength. The bending strength of 0.00470 mol% Nb2O5–containing Ni-YSZ cermets sintered at 1400 °C (111 MPa) is about two times higher than that of Nb2O5–free Ni-YSZ cermets sintered at 1400 °C (59 MPa).  相似文献   

15.
In this paper, quartz fiber-reinforced silica matrix SiO2f/SiO2 composites were prepared by the precursor impregnation-heat treatment method using quartz fiber needle felt as the reinforcement and silica sol as the precursor. The effects of particle size in silica sol (10, 50, and 100 nm) on the density, apparent porosity, mechanical properties, and thermal properties of SiO2f/SiO2 composites were investigated. The phase composition and microstructure of the composites were characterized by X-ray diffraction and scanning electron microscopy, respectively. The thermal expansion coefficient and thermal conductivity of composites were measured by a push rod method and the laser method. The results show that the density, apparent porosity, and mechanical strength of the specimens firstly increase and then decrease with the increase in the particle size in silica sol. The sample using silica sol with particle size 50 nm has the optimum overall performances (i.e., the flexural strength of 13.7 MPa and the compressive strength of 59.8 MPa), and shows a ductile fracture behavior. At 300°C–700°C, the average thermal expansion coefficient of the optimal sample is .783 × 10−6/°C. And the thermal conductivity of the samples increases with the increase in temperature, and it reached the highest value of .810 W/(m·K) at 700°C. The SiO2f/SiO2 composites show obvious advantages in the application of load-bearing and thermal insulation integration, and they are expected to meet the demanding requirements of hot-pressing sintering and non-ferrous metallurgy industries.  相似文献   

16.
Dense polycrystalline cBN (PcBN)–SiCw composites were fabricated by a two-step method: First, SiO2 was coated on the surface of cubic boron nitride (cBN) particles by the sol-gel method. Then, silicon carbide whisker (SiCw)- coated cBN powder was prepared by carbon thermal reaction between SiO2 and carbon powders at 1500°C for 2 hour. Then, cBN–SiCw complex powders were sintered by high-pressure and high-temperature sintering technology using Al, B, and C as sintering additives. The phase compositions and microstructures of cBN–SiCw composites were investigated by X-ray diffraction and scanning electron microscopy, respectively. It was found that the SiCw and Al3BC3 had been fabricated by in situ reaction, which cannot only promote densification but also improve mechanical properties. The relative density of PcBN composites increased from 96.3% to 99.4% with increasing SiCw contents from 5 to 20 wt%. Meanwhile, the Vickers hardness, fracture toughness and flexural strength of as-obtained composites exhibited a similar trend as that of relative density. The composite contained 20 wt% of SiCw exhibited the highest Vickers hardness and fracture toughness of 42.7 ± 1.9 GPa and 6.52 ± 0.21 MPa•m1/2, respectively. At the same time, the flexural strength reached 406 ± 21 MPa.  相似文献   

17.
《Ceramics International》2020,46(6):7001-7008
The SiBCN ceramic aerogel/graphene composites were synthesized by combining a simple sol-gel infiltration process with CO2 supercritical drying technology and polymer-derived ceramics route. In order to select the best preceramic sample for sintering, the micromorphology of PSNB aerogel/graphene composites fabricated with different graphene oxide solution concentrations were investigated. The microstructure evolution of the prepared SiBCN ceramic aerogel/graphene composites and phase composition were studied by SEM, TEM and XRD, the pore structure of the preceramic composites pyrolyzed at 1200 °C was tested by specific surface area and pore size analyzer. Furthermore, the compressive strain-stress curve and toughening mechanisms of composites were also investigated in detail. The results showed that all the preceramic composites and obtained ceramic aerogel composites possessed the mesoporous structure. The basic structure of SiBCN aerogel network changed from the initial spherical particles accumulation to the nanowires lapping with the sintering temperature increased from 800 °C to 1200 °C. After pyrolyzing at 1200 °C, the specific surface area and pore volume for the sample were 101.61 m2 g−1 and 1.43 cm3 g−1, respectively, and a small amount of β-SiC crystalline phases were formed in amorphous ceramic matrix and had an relatively uniform distribution. Moreover, the paepared ceramic aerogel composites possessed a certain degree of toughness, the toughening mechanisms of composite samples mainly included the crack deflection, graphene pull-out, graphene bridging and graphene crumpling.  相似文献   

18.
Although Cf/ZrB2–SiC composites prepared via direct ink writing combined with low-temperature hot-pressing were shown to exhibit high relative density, high preparation efficiency, and excellent flexural strength and fracture toughness in our previous work, their oxidation and ablation resistance at high and ultrahigh temperatures had not been investigated. In this work, the oxidation and ablation resistance of Cf/ZrB2–SiC composites were evaluated via static oxidation at high temperature (1500°C) and oxyacetylene ablation at ultrahigh temperatures (2080 and 2270°C), respectively. The thickness of the oxide layer of the Cf/ZrB2–SiC composites is <40 μm after oxidizing at 1500°C for 1 h. The Cf/ZrB2–SiC composites exhibit non-ablative properties after oxyacetylene ablation at 2080 and 2270°C for >600 s, with mass ablation rates of 3.77 × 10−3 and 5.53 × 10−3 mg/(cm2 s), and linear ablation rates of −4.5 × 10−4 and −5.8 × 10−4 mm/s, respectively. Upon an increase in the ablation temperature from 2080 to 2270°C, the thickness of the total oxide layer increases from 360 to 570 μm, and the carbon fibers remain intact in the unaffected region. Moreover, the oxidation and ablation process of Cf/ZrB2–SiC at various temperatures was analyzed and discussed.  相似文献   

19.
Vitrified bond CBN grinding wheels are being widely used due to their superior performance. Also, advantages of vitrified grinding wheels are high elastic modulus, stable chemical property, and low thermal expansion coefficient. Brittleness and low strength are key factors restricting the development of vitrified bond CBN grinding wheels. In this paper, the sintering in a high magnetic field was innovatively introduced into the manufacturing of vitrified bond CBN grinding wheels, and the effects of sintering in a high magnetic field on properties on vitrified bond and vitrified CBN composites were systematically investigated. Vitrified bond was characterized using three-point bending, scanning electron microscopy, X-ray diffraction. It was observed that microstructure of vitrified bond could be changed, grain orientation could be controlled and average grain size could be decreased in a high magnetic field, while vitrified bond strength could be simultaneously improved. High quality vitrified bond could be obtained by appropriately adjusting the strength and direction of high magnetic field. Results demonstrated that vitrified bond properties were improved when the magnetic field strength was 6?T. In order to highlight the high magnetic field effect on the vitrified CBN composites, the ordinary CBN abrasives and nickel plated CBN abrasives were used respectively. Microstructures, bending strengths of vitrified CBN composites were compared in different high magnetic fields. When the magnetic field strength was appropriate (less than 6?T), the binding characteristic of vitrified bond CBN composites with nickel plated CBN abrasives was greatly improved. The highest bending strength value of vitrified CBN composites was 79.5?MPa in 6?T high magnetic field.  相似文献   

20.
《Ceramics International》2019,45(16):19704-19709
The performances of vitrified cBN composites are deeply affected by the wettability of vitrified bonds on cBN particles. CeO2 coated cBN particles were successfully prepared for the further improvement of the covering and wetting of cBN by vitrified bonds. The microstructure and properties of vitrified cBN composites were characterized by scanning electron microscope (SEM), hot stage microscope (HSM), transmission electron microscope (TEM), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), and flexural strength. Results showed that the prepared CeO2 coating on the surface of cBN was uniform and dense. Besides, the improved wettability of vitrified bonds on CeO2 coated cBN particles accompanied with the formation of Ce–O–Al and N–Si confirmed by XPS were supposed to conduce to enhancing the holding power of the vitrified bonds to cBN particles, which resulted in increasing the flexural strength of vitrified cBN composites by 9.16%. Thus, coating cBN with CeO2 was a potential and effective method to obtain vitrified cBN composites with higher flexural strength.  相似文献   

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