Ion-exchanged pillared clays for selective catalytic reduction of NO by ethylene in the presence of oxygen

Ion-exchanged pillared clays (PILCs) were studied as catalysts for selective catalytic reduction (SCR) of NO by ethylene. Three most important pillared clays, Al₂O₃-PILC (or Al-PILC), ZrO₂-PILC (or Zr-PILC) and TiO₂-PILC (or Ti-PILC), were synthesized. Cation exchanges were performed to prepare the following catalysts: Cu–Ti-PILC, Cu–Al-PILC, Cu–Zr-PILC, Cu–Al–Laponite, Fe–Ti-PILC, Ce–Ti-PILC, Ce–Ti-PILC, Co–Ti-PILC, Ag–Ti-PILC and Ga–Ti-PILC. Cu–Ti-PILC showed the highest activities at temperatures below 370°C, while Cu–Al-PILC was most active at above 370°C, and both catalysts were substantially more active than Cu-ZSM-5. No detectable N₂O was formed by all of these catalysts. H₂O and SO₂ only slightly deactivated the SCR activity of Cu–Ti-PILC, whereas severe deactivation was observed for Cu-ZSM-5. The catalytic activity of Cu–Ti-PILC was found to depend on the method and amount of copper loading. The catalytic activity increased with copper content until it reached 245% ion-exchange. The doping of 0.5 wt% Ce₂O₃ on Cu–Ti-PILC increased the activities from 10% to 30% while 1.0 wt% of Ce₂O₃ decreased the activity of Cu–Ti-PILC due to pore plugging. Cu–Ti-PILC was found to be an excellent catalyst for NO SCR by NH₃, but inactive when CH₄ was used as the reducing agent. Subjecting the Cu–Ti-PILC catalyst to 5% H₂0 and 50 ppm SO₂ at 700°C for 2 h only slightly decreased its activity. TPR results showed that the overexchanged (245%) PILC sample contained Cu²⁺, Cu⁺ and CuO. The TPR temperatures for the Cu–Ti-PILC were substantially lower than that for Cu-ZSM-5, indicating easier redox on the PILC catalyst and hence higher SCR activity.     

空调用纳米有机复合相变蓄冷材料制备与热物性

针对目前空调用有机相变蓄冷材料热导率低的问题,将具有高导热性的纳米材料(MWNTs、Al₂O₃、Fe₂O₃)添加到所开发制备的二元复合有机蓄冷材料(质量比73.7:26.3的辛酸/肉豆蔻醇)中,从纳米材料的种类和浓度两方面,研究其对复合有机蓄冷材料热物性的影响。实验发现:对于MWNTs、Al₂O₃、Fe₂O₃ 3种纳米材料,当其质量分数分别小于0.3%、0.4%、0.8%时,对应纳米复合材料热导率随纳米材料浓度的增加幅度较为明显;与原二元复合有机相变蓄冷材料相比,添加0.3%的MWNTs,热导率提高26.3%;添加0.4%的Al₂O₃,热导率提高13.1%;添加0.8%的Fe₂O₃,热导率提高32.1%;当在一定纳米材料质量分数(如0.7%)下,加入纳米颗粒的复合材料导热性能效果依次为Fe₂O₃>MWNTs>Al₂O₃。不同纳米粒子的添加对原蓄冷材料的相变温度和相变潜热影响很小,相变温度变化波动最大为0.4℃,相变潜热变化波动范围最大为1.4%。     

Screening of amorphous metal–phosphate catalysts for the oxidative dehydrogenation of ethylbenzene to styrene

The gas-phase oxidative dehydrogenation of ethylbenzene to styrene was carried out by using as catalyst a series of metal phosphates (Al, Fe, Ni, Ca and Mn) and stoichiometric (Al/Fe = Al/Ca = 1) mixed systems: FeAl(PO₄)₂ and Ca₃Al₃(PO₄)₅, that were prepared by an ammonia gelation method. Their amorphous character was determined through several physical methods: nitrogen adsorption, DRIFT and XRD patterns. These results were compared to those obtained with 24 commercial inorganic solids (several metal oxides, sulfates and phosphates). Reactions were also carried out without oxygen, under non-oxidative conditions, where the catalytic activity was always appreciably lower than under oxidative conditions. Experimental results indicated that the oxidative gas-phase dehydrogenation of ethylbenzene to styrene could be related to the total number of acid and basic sites of catalysts, so that this reaction probably needs selected acid–basic pairs for coke formation, where the oxidative dehydrogenation process is developed.

The main practical conclusion of the catalyst screening was that the best results were obtained with the synthesized amorphous AlPO₄, where 43% ethylbenzene conversion and 99.7% styrene selectivity were achieved. A very reduced number of commercial inorganic solids like Al₂(SO₄)₃, Cr₂(SO₄)₃, Fe₂(SO₄)₃, NiSO₄, Al₂O₃ and Fe₂O₃ were also able to obtain an acceptable catalytic behavior, with conversions ranging between 18 and 23% and selectivity in the 95–100% range. Among the other synthesized solids, Ni₃(PO₄)₂-A-450 was the only metal phosphate exhibiting results in such a range. All the other catalysts studied were rather inactive and/or selective. Additional experiments carried out at longer times on stream (3.5 h) and longer contact times (W/F 0.254 and 0.654) confirmed the superior catalytic behavior of amorphous AlPO₄. Consequently, this solid could be a good candidate for application as a catalyst in the industrial oxydehydrogenation of ethylbenzene to styrene.     

Fischer–Tropsch synthesis. Conversion of alcohols over iron oxide and iron carbide catalysts

Both iron oxide (Fe₂O₃) and iron carbide catalysts are active for the dehydration of tertiary alcohols; the oxide catalyst is not reduced nor is the bulk carbide oxidized by the steam generated during the dehydration reaction. Secondary alcohols are selectively converted to ketones plus hydrogen by both the iron oxide and carbide catalyst. Fe₂O₃ is reduced to Fe₃O₄ during the conversion of secondary alcohols. Both iron carbide and oxide catalysts dehydrogenate a primary alcohol (C_n) to an aldehyde which undergoes a secondary ketonization reaction to produce a symmetrical ketone with 2n−1 carbons. These results plus those of our earlier ¹⁴C-tracer studies suggest that dehydration of alcohols to produce olefins makes a minor, if any, contribution during Fischer–Tropsch synthesis with an iron catalyst at low and intermediate pressure conditions.     

Hydropyrolysis of Alberta coal and petroleum residue using calcium oxide catalyst and toluene additive

Hydropyrolysis of a mixture of Alberta coal and Athabasca bitumen was carried out in a batch reactor using calcium oxide as an alternate catalyst and the results were compared with those of widely used iron oxide and well-known NiMo/Al₂O₃ catalysts. Most of the reactions were done at temperatures of 500–540°C, residence time of 1 min and hydrogen pressure of 3.4 MPa. Maximum distillable oil (below 523°C) yield of 55 wt% and pitch conversion of 62 wt% were obtained in the presence of CaO or Fe₂O₃ and these values were higher than those without catalyst, although NiMo/Al₂O₃ catalyst gave much higher oil yield and pitch conversion. Catalyst concentration (above 2 wt%) has no consequence upon the distribution of various product fractions.

In another study, addition of 15% toluene to the feed in the absence of catalyst led to higher distillable oil yield (68 wt%) and pitch conversion (72 wt%) in the hydroconversion of coal and bitumen mixture. Increase in toluene concentration from 15 to 50 wt% had no positive effect on the product yields.     

Fe-Al2O3金属陶瓷选择性还原制备工艺研究

本文以Fe₂O₃、l₂O₃粉体为原料,在室温进行高能球磨,然后热压烧结制备（Fe,Al）₂O₃单相固溶体。对单相固溶体在H₂气氛下进行热处理,使固溶的Fe选择性还原析出为分散于Al₂O_基体中的金属颗粒。利用XRD、TEM分析还原产物,研究还原产物的物相,并观察还原后铁在氧化铝基体中的分布情况。     

助镀剂对304不锈钢热浸镀Al-x%Si-0.5%RE镀层的影响

考察了分别采用15%NH₄Cl+35%ZnCl₂、25%NH₄Cl+25%ZnCl₂和20%NH₄Cl+30%ZnCl₂助镀时,304不锈钢热浸镀Al-x%Si-0.5%RE(x=1,3,6,9)镀层的厚度与截面形貌。结果表明,采用25%NH₄Cl+25%ZnCl₂助镀后,镀铝层厚度最大且均匀,与基体的结合面较平直,无分层和不连续现象。经X射线衍射分析,镀层的外表层由Al₂O₃、SiO₂和α-Al组成,次外层由Al₂O₃、SiO₂以及FeAl₂、FeAl、Fe₂Al₅组成,内层主要由Fe₂Al₅和FeAl3组成。     

一种新γ相氧化铝负载的铁铝双金属催化剂用于反向水煤气转化反应(英文)

In reverse water gas shift (RWGS) reaction CO₂ is converted to CO which in turn can be used to produce beneficial chemicals such as methanol. In the present study, Mo/Al₂O₃, Fe/Al₂O₃ and Fe-Mo/Al₂O₃ catalysts were synthesised using impregnation method. The structures of catalysts were studied using X-ray diffraction (XRD), Brunauer-Emmett-Teller (BET) method, inductively coupled plasma atomic emission spectrometer (ICP-AES), temperature programmed reduction (H₂-TPR), CO chemisorption, energy dispersive X-ray (EDX) and scanning electron microscopy (SEM) techniques. Kinetic properties of all catalysts were investigated in a batch reactor for RWGS reaction. The results indicated that Mo existence in structure of Fe-Mo/Al₂O₃ catalyst enhances its activity as compared to Fe/Al₂O₃. This enhancement is probably due to better Fe dispersion and smaller particle size of Fe species. Stability test of Fe-Mo/Al₂O₃ catalyst was carried out in a fixed bed reactor and a high CO yield for 60 h of time on stream was demonstrated. Fe₂(MoO₄)₃ phase was found in the structures of fresh and used catalysts. TPR results also indicate that Fe₂(MoO₄)₃ phase has low reducibility, therefore the Fe₂(MoO₄)₃ phase signifificantly inhibits the reduction of the remaining Fe oxides in the catalyst, resulted in high stability of Fe-Mo/Al₂O₃ catalyst. Overall, this study introduces Fe-Mo/Al₂O₃ as a novel catalyst with high CO yield, almost no by-products and fairly stable for RWGS reaction.     

Hydrothermal transformation of the calcium aluminum oxide hydrates CaAl2O4·10H2O and Ca2Al2O5·8H2O to Ca3Al2(OH)12 investigated by in situ synchrotron X-ray powder diffraction

The hydrothermal transformation of calcium aluminate hydrates were investigated by in situ synchrotron X-ray powder diffraction in the temperature range 25 to 170 °C. This technique allowed the study of the detailed reaction mechanism and identification of intermediate phases. The material CaAl₂O₄·10H₂O converted to Ca₃Al₂(OH)₁₂ and amorphous aluminum hydroxide. Ca₂Al₂O₅·8H₂O transformed via the intermediate phase Ca₄Al₂O₇·13H₂O to Ca₃Al₂(OH)₁₂ and gibbsite, Al(OH)₃. The phase Ca₄Al₂O₇·19H₂O reacted via the same intermediate phase to Ca₃Al₂(OH)₁₂ and mainly amorphous aluminum hydroxide. The powder pattern of the intermediate phase is reported.     

Improvement of catalytic activity and sulfur-resistance of Ag/TiO2–Al2O3 for NO reduction with propene under lean burn conditions

Ag-based catalysts supported on various metal oxides, Al₂O₃, TiO₂, and TiO₂–Al₂O₃, were prepared by the sol–gel method. The effect of SO₂ on catalytic activity was investigated for NO reduction with propene under lean burn condition. The results showed the catalytic activities were greatly enhanced on Ag/TiO₂–Al₂O₃ in comparison to Ag/Al₂O₃ and Ag/TiO₂, especially in the low temperature region. Application of different characterization techniques revealed that the activity enhancement was correlated with the properties of the support material. Silver was highly dispersed over the amorphous system of TiO₂–Al₂O₃. NO₃⁻ rather than NO₂⁻ or NOx reacted with the carboxylate species to form CN or NCO. NO₂ was the predominant desorption species in the temperature programmed desorption (TPD) of NO on Ag/TiO₂–Al₂O₃. More amount of formate (HCOO⁻) and CN were generated on the Ag/TiO₂–Al₂O₃ catalyst than the Ag/Al₂O₃ catalyst, due to an increased number of Lewis acid sites. Sulfate species, resulted from SO₂ oxidation, played dual roles on catalytic activity. On aged samples, the slow decomposition of accumulated sulfate species on catalyst surface led to poor NO conversion due to the blockage of these species on active sites. On the other hand, catalytic activity was greatly enhanced in the low temperature region because of the enhanced intensity of Lewis acid site caused by the adsorbed sulfate species. The rate of sulfate accumulation on the Ag/TiO₂–Al₂O₃ system was relatively slow. As a consequence, the system showed superior capability for selective adsorption of NO and SO₂ toleration to the Ag/Al₂O₃ catalyst.     

Kinetics of the water–gas shift reaction over nanostructured copper–ceria catalysts

Water–gas shift reaction was studied over two nanostructured Cu_xCe_1−xO_2−y catalysts: a Cu_0.1Ce_0.9O_2−y catalyst prepared by a sol–gel method and a Cu_0.2Ce_0.8O_2−y catalyst prepared by co-precipitation method. A commercial low temperature water–gas shift CuO–ZnO–Al₂O₃ catalyst was used as reference. The kinetics was studied in a plug flow micro reactor at an atmospheric pressure in the temperature interval between 298 and 673 K at two different space velocities: 5.000 and 30.000 h⁻¹, respectively. Experimentally estimated activation energy, E_af, of the forward water–gas shift reaction at CO/H₂O = 1/3 was 51 kJ/mol over the Cu_0.1Ce_0.9O_2−y, 34 kJ/mol over the Cu_0.2Ce_0.8O_2−y and 47 kJ/mol over the CuO–ZnO–Al₂O₃ catalyst. A simple rate expression approximating the water–gas shift process as a single reversible surface reaction was used to fit the experimental data in order to evaluate the rate constants of the forward and backward reactions and of the activation energy for the backward reaction.     

HDS and HDN activity of molybdenum and nickel–molybdenum catalysts supported on alumina–titania carriers

Alumina–titania supports containing 5–50 wt.% of TiO₂ were prepared by coprecipitation method using inorganic precursors (sodium aluminate and titanium chloride). DTA-TGA, XRD, SEM, TPD_NH3, and IR spectroscopy were used to characterise these materials. The study shows that the promoting effect of nickel on the HDS activity of molybdenum catalysts supported on Al₂O₃TiO₂ is significantly lower than that for molybdenum catalyst supported on Al₂O₃, and depends on the TiO₂ content. The SEM results show that in the case of rich Al support (20 wt.% of TiO₂) molybdenum was aggregated on the external surface of the catalyst, whereas it was uniformly dispersed on the external surface of alumina. Results also show that molybdenum is preferably supported on aluminum oxide. Application of Al₂O₃TiO₂ oxides enhances the HDN activity of nickel–molybdenum catalysts. The highest HDN efficiency was obtained for the NiMo/Al₂O₃TiO₂ catalyst containing 50 wt.% of TiO₂. HDN activity was found to depend on protonic acidity and anatase content.     

Zn2+掺加的包覆型Fe2O3/SiO2颜料的制备及其呈色性能

包覆型Fe₂O₃/SiO₂颜料由于包覆完整性并不理想,该颜料高于800 ℃时呈色会产生变黑、变暗的问题。采用溶胶-凝胶法制备包覆型Fe₂O₃/SiO₂颜料,研究催化剂浓度、反应温度、硅/铁质量比等因素对包覆型Fe₂O₃/SiO₂颜料呈色性能的影响。在此基础上,通过掺加Zn²⁺,进行了Zn²⁺掺加的包覆型Fe₂O₃/SiO₂颜料的呈色性能研究。研究表明,当催化剂(氨水)浓度为0.75 mol/L,反应温度为40 ℃,硅/铁质量比m(SiO₂)/m(Fe₂O₃)为0.20,铁/锌摩尔比n(Fe)/n(Zn)为4时,制备得到的Zn²⁺掺加的包覆型Fe₂O₃/SiO₂颜料的呈色耐热性能获得明显提升,样品在850 ℃煅烧后仍然呈现出明亮的红橙色色调。     

Effects of iron precursors on the structure and catalytic performance of iron molybdate prepared by mechanochemical route for methanol to formaldehyde

Mechanochemical synthesis has been applied for many novel material preparations and gained more and more attention due to green and high-efficiency recently. In order to explore the influences of iron precursors on structure and performance of iron molybdate catalyst prepared by mechanochemical route, three typical and cheap iron precursors have been used in preparation of iron molybdate catalyst. Many characterization methods have been employed to obtain the physical and chemical properties of iron molybdate catalyst. Results indicate that iron precursors have the significant impact on the phase composition, crystal morphology and catalytic performance in the conversion of methanol to formaldehyde. It is hard to regulate the phase composition by changing Mo/Fe mole ratios for Fe_2(SO_4)_3 as iron precursor. In addition, as for Fe_2(SO_4)_3, the formaldehyde yield is lower than that from iron molybdate catalyst prepared with Fe(NO_3)_3·9H_2O due to the reduction in Fe_2(MoO_4)_3 phase as active phase. Based on mechanochemical and coprecipitation method, the solvent water could be a key factor for the formation of MoO_3 and Fe_2(MoO_4) for FeCl_3·6H_2O and Fe_2(SO_4)_3 as precursors. Iron molybdate catalyst prepared with Fe(NO_3)_3·9H_2O by mechanochemical route, shows the best methanol conversion and formaldehyde yield in this reaction.     

Hydrogenation of naphthalene on NiMo- Ni- and Ru/Al2O3 catalysts: Langmuir–Hinshelwood kinetic modelling

The importance of the hydrodearomatisation (HDA) is increasing together with tightening legislation of fuel quality and exhaust emissions. The present study focuses on hydrogenation (HYD) kinetics of the model aromatic compound naphthalene, found in typical diesel fraction, in n-hexadecane over a NiMo (nickel molybdenum), Ni (nickel) and Ru (ruthenium) supported on trilobe alumina (Al₂O₃) catalysts. Kinetic reaction expressions based on the mechanistic Langmuir–Hinshelwood (L–H) model were derived and tested by regressing the experimental data that translated the effect of both naphthalene and hydrogen concentration at a constant temperature (523.15 and 573.15 K over the NiMo catalyst and at 373.15 K over the Ni and Ru/Al₂O₃ catalysts) on the initial reaction rate. The L–H equation, giving an adequate fit to the experimental data with physically meaningful parameters, suggested a competitive adsorption between hydrogen and naphthalene over the presulphided NiMo catalyst and a non-competitive adsorption between these two reactants over the prereduced Ni and Ru/Al₂O₃ catalysts. In addition, the adsorption constant values indicated that the prereduced Ru catalyst was a much more active catalyst towards naphthalene HYD than the prereduced Ni/Al₂O₃ or the presulphided NiMo/Al₂O₃ catalyst.     

Effects of crystal structures on luminescent properties of Eu doped Ca–Al–O systems

To investigate the correlations between the structural transformations of calcium aluminates and luminescent properties, Eu doped Ca–Al–O system phosphors were synthesized by solid-state reaction process in H₂ atmosphere with CaCO₃, Al₂O₃, Eu₂O₃, and a flux, H₃BO₃ as starting materials. Various phases such as CaAl₂O₄, CaAl₄O₇, Ca₃Al₂O₆, and Ca₁₂Al₁₄O₃₃ were achieved depending on firing temperature, flux amounts, and the mixing ratio of CaO to Al₂O₃. Among various phases, only CaAl₂O₄ contributed to a strong blue emission at 440 nm with an excitation wavelength of 330 nm.     

Superior performance of Ir-substituted hexaaluminate catalysts for N2O decomposition

Novel Ir-substituted hexaaluminate catalysts were developed for the first time and used for catalytic decomposition of high concentration of N₂O. The catalysts were prepared by one-pot precipitation and characterized by X-ray diffraction (XRD), N₂-adsorption, scanning electronic microscopy (SEM) and temperature-programmed reduction (H₂-TPR). The XRD results showed that only a limited amount of iridium was incorporated into the hexaaluminate lattice by substituting Al³⁺ to form BaIr_xFe_1−xAl₁₁O₁₉ after being calcined at 1200 °C, while the other part of iridium existed as IrO₂ phase. The activity tests for high concentration (30%, v/v) of N₂O decomposition demonstrated that the BaIr_xFe_1−xAl₁₁O₁₉ hexaaluminates exhibited much higher activities and stabilities than the Ir/Al₂O₃-1200, and the pre-reduction with H₂ was essential for activating the catalysts. By comparing BaIr_xFe_1−xAl₁₁O₁₉ with BaIr_xAl_12−xO₁₉ (x = 0–0.8), it was found that iridium was the active component in the N₂O decomposition and the framework iridium was more active than the large IrO₂ particles. On the other hand, Fe facilitated the formation of hexaaluminate as well as the incorporation of iridium into the framework.     

Fe2O3/AC催化剂上对甲基苯硫酚的水相催化氧化偶联

以对甲基苯硫酚为模型底物，空气为氧化剂，来研究硫醇水相催化氧化偶联制备二硫醚。以活性炭为载体，采用等体积浸渍法制备了一系列负载型氧化物催化剂，并考察了其在对甲基苯硫酚氧化偶联制备对甲苯二硫醚反应中的催化性能。反应结果表明，活性炭负载的铁氧化物具有最佳催化性能。采用N₂物理吸附、X射线衍射、X射线光电子能谱和透射电镜等表征手段对活性炭负载的铁氧化物催化剂进行了表征。表征结果表明，铁氧化物为高度分散在活性炭上的Fe₂O₃物种。以Fe₂O₃/AC为催化剂，当催化剂焙烧温度为400℃，Fe负载量为5%，在50℃下反应30min时，对甲苯二硫醚的收率高达97.4%；该催化剂循环使用5次后活性无明显下降。     

Oxygen transport in ferrite-based ceramic membranes: Effects of alumina sintering aid

Moderate additions of Al₂O₃ to strontium ferrite-based mixed conductors, such as SrFe_0.7Al_0.3O_3−δ and La_0.2Sr_0.8Fe_0.8Ga_0.2O_3−δ with the composition close to the solid solution formation limits, make it possible to improve ceramics sinterability, to increase oxygen permeability and to decrease thermal expansion. These effects are associated with the segregation of alumina-rich phases, primarily SrAl₂O₄, and the formation of A-site cation-deficient perovskite. The improved properties of the SrFe_0.7Al_0.3O₃-based material were used to fabricate high-quality tubular membranes for methane conversion reactors. Similar enhancement in sinterability is also observed for another promising parent material of mixed-conducting membranes, La_0.5Sr_0.5FeO_3−δ. However, extensive dissolution of Al³⁺ cations in the iron sublattice, creation of A-site vacancies and changing the La:Sr concentration ratio all lead to decreasing ionic transport in La_0.5Sr_0.5FeO_3−δ. As a result, additions of either Al₂O₃ or SrAl₂O₄ have a deteriorating influence on the oxygen permeation fluxes through La_0.5Sr_0.5FeO₃-based ceramics.     

Catalytic performance of a novel ceramic-supported vanadium oxide catalyst for NO reduction with NH3

A novel TiO₂/Al₂O₃/cordierite honeycomb-supported V₂O₅–MoO₃–WO₃ monolithic catalyst was studied for the selective reduction of NO with NH₃. The effects of reaction temperature, space velocity, NH₃/NO ratio and oxygen content on SCR activity were evaluated. Two other V₂O₅–MoO₃–WO₃ monolithic catalysts supported on Al₂O₃/cordierite honeycomb or TiO₂/cordierite honeycomb support, two types of pellet catalysts supported on TiO₂/Al₂O₃ or Al₂O₃, as well as three types of pellet catalysts V₂O₅–MoO₃–WO₃–Al₂O₃ and V₂O₅–MoO₃–WO₃–TiO₂ were tested for comparison. The experiment results show that this catalyst has a higher catalytic activity for SCR with comparison to others. The results of characterization show, the preparation method of this catalyst can give rise to a higher BET surface area and pore volume, which is strongly related with the highly active performance of this catalyst. At the same time, the function of the combined carrier of TiO₂/Al₂O₃ cannot be excluded.