Synthesis of carbon nanotubes over gold nanoparticle supported catalysts

The synthesis of carbon nanotubes (CNTs) through the catalytic decomposition of acetylene was carried out over gold nanoparticles supported on SiO₂-Al₂O₃. Monodispersed gold nanoparticles with 1.3-1.8 nm in diameter were prepared by the liquid-phase reduction method with dodecanethiol as protective agent. The carbon products formed after acetylene decomposition consist of multi-walled carbon nanotubes with layered graphene sheets, carbon nanofilaments (CNFs), and carbon nanoparticles encapsulating gold particles. The observed CNTs have outer diameters of 13-25 nm under 850 °C. The influence of several reaction parameters, such as kind of carriers, reaction temperature, gas flow rate, was investigated to search for optimum reaction conditions. The CNTs were observed at a relatively low temperature (550 °C). The silica-alumina carrier showed higher activity for the formation of CNTs than others used in the screening test. With increasing temperature, the CNTs showed cured structures having thick diameters and inside compartments. When Au content on the support was over 5 wt.%, the gold nanoparticles coagulated to form large ones >20 nm in diameter and became encapsulated with graphene layers after decomposition of acetylene.     

Synthesis of carbon nanotubes by pyrolysis of solid Ni(dmg)2

We describe the high yield synthesis of multi-walled carbon nanotubes (MWCNTs) and the determination of the optimum production conditions. The method involves the catalytic pyrolysis of solid Ni(dmg)₂ under an Ar atmosphere. The obtained materials were characterized by scanning electron microscopy (SEM), energy dispersive X-ray (EDX) analysis, high resolution transmission electron microscopy (HRTEM), X-ray diffraction (XRD), Raman spectroscopy and thermogravimetry analysis (TGA). The data revealed the formation of MWCNTs surrounded by a varying quantity of byproducts such as amorphous carbon and metallic particles, depending mainly on the reaction temperature. Pyrolysis of Ni(dmg)₂ at 900 °C results in the production of nanotube material with the highest degree of crystallinity.     

Benzene hydrogenation over Ni-Cu/SiO2 catalysts prepared by aqueous hydrazine reduction

Non conventional nickel (1%) and nickel (1%)-copper (0.2%-0.75%) catalysts supported on silica have been prepared by aqueous hydrazine reduction of nickel acetate at 70 °C. They were characterized by TEM, H₂-adsorption, H₂-TPD and tested in the gas phase hydrogenation of benzene at atmospheric pressure in the temperature range 75 °C-230 °C. The obtained results show that nickel is in a whisker-like shape or as a film of low density for the Ni/SiO₂ and Ni-Cu/SiO₂ catalysts respectively. Copper is in the shape of facetted particles in the mono or bimetallic systems with a mean particle size varying from 25 to 100 nm. The presence of copper decreased the nickel phase dispersion as well as the conversion whereas it increased carbon deposit in benzene hydrogenation. The results obtained are ascribed to nickel phase shape changes and Ni-Cu interactions. A kinetic reaction mechanism model is proposed. The comparative study of a pair of classical/non-classical Ni/SiO₂ catalysts showed much higher surface and catalytic properties of the hydrazine catalyst.     

Template assisted fabrication of TiO2 and WO3 nanotubes

Anodic aluminum oxide (AAO) templates with diameters of 200–500 nm were generated by anodizing a commercial aluminum (Al) substrate (99.7%) in 1 vol% phosphoric acid (H₃PO₄), with an applied voltage of 195 V. Titania and tungsten oxide nanotubes (NTs) were successfully grown on AAO template by the sol–gel process. Thermal gravimetric analyzer (TGA) curves showed that gel can be transfered to nanocrystalline particles after 19% weight loss of water molecule by evaporation. The results showed that the nanocrystalline TiO₂ NTs presented at 200 °C, and grains grew as temperature increased. At a temperature of 550 °C, the (101), (103), (004), (112), (200), (105), and (211) planes of anatase TiO₂ were detected clearly, whereas tungsten oxide NTs are amorphous after heat treatment at 200 °C or 300 °C. But the (110), (111), (002), (022), (222), and (004) planes of γ-WO₃ phase can be observed obviously after the heat treatment at 400 °C.     

Carbon nanotubes prepared from three-layered copolymer microspheres of acrylonitrile and methylmethacrylate

Carbon nanotubes (CNTs) were synthesized from fine three-layered copolymer microspheres using the polymer blend technique. Diameter of PMMA core/Poly(AN-co-MMA) shell-1/PMMA shell-2 microspheres, prepared by a radical soap-free emulsion polymerization of methylmethacrylate (MMA) and acrylonitrile (AN), was between 400 nm and 500 nm. Microspheres were subjected to melt-spinning at 305 °C, stabilizing in oxygen at 220 °C for 4 h, and finally carbonizing at 1000 °C for 30 min. FE-SEM study of carbonized sample revealed the presence of CNTs arrays on carbon blocks. Similar arrays were observed in a comparative CNTs sample prepared from three-layered microspheres with the pure PAN shells-1 layers. HRTEM showed that the CNTs derived from copolymer microspheres had different structure when compared to the control sample, i.e. CNTs often adhered to each other and contained the internal compartments. The insufficient PMMA shell-2 coating of copolymer microspheres is believed to be a reason for CNTs adhesion. The possible mechanisms of the carbon block formation and the adhesion of CNTs are introduced.     

Transmission electron microscopy characterization of nanostructured carbon derived from Cr3C2 and Cr(C5H7O2)3

The preparation, characterization and comparison of nanostructured carbons derived by direct chlorination of Cr₃C₂ and Cr(C₅H₇O₂)₃ are reported in this work. Cr₃C₂ precursor was treated at 400 and 900 °C with a reaction time of 1 h. The nanostructure of the products has been characterized in some detail by means of transmission electron microscopy and associated techniques, such as electron energy-loss and X-ray energy dispersive spectroscopies and high-angle annular dark field imaging. Remains of Cr₃C₂ encapsulated in an amorphous carbon shell were observed at 400 °C, whereas carbon with higher ordering degree was produced at 900 °C. In the latter case, the sample can be described as a continuous variation from poorly-stacked graphene-like carbon to graphitic agglomerates. Remains of the reaction by-product, CrCl₃, are detected in the carbon particles, forming monolayers intercalated inside the graphitic agglomerates and amorphous nanoparticles. As a comparison, carbon samples derived from Cr(C₅H₇O₂)₃ were prepared at 300 and 900 °C. They mainly consist of highly disordered carbon, with local graphite-like stacking in the sample prepared at 900 °C.     

Nanocrystalline TiO2 on single walled carbon nanotube arrays: Towards the assembly of organized C/TiO2 nanosystems

Arrays of single walled carbon nanotube bundles organized following different architectures have been coated by a homogeneous deposit of nanocrystalline titania. The nanotubes were grown treating nanosized C powders with atomic H in a purpose-designed chemical vapor deposition (CVD) reactor, the subsequent TiO₂ deposition was performed at 400 °C using the metal-organic CVD (MOCVD) technique and titanium tetraisopropoxide Ti(OⁱPr)₄ as a precursor. X-ray diffraction and Raman spectroscopy evidence the anatase structure of the TiO₂ coatings, formed by grains with an average size of about 55 nm. The structural and compositional characteristics of the TiO₂ deposits are not sensitive to the organization of the nanotube arrays, which maintain their pristine architectures. The adopted synthetic procedure opens a new route for the immobilization of anatase-type TiO₂ nanocrystallites onto geometrically varied structures and for the integration of composite nanotube/TiO₂ systems in effective devices.     

Growth and characteristics of carbon nanotubes obtained under different C2H2/H2/NH3 concentrations

Aligned carbon nanotubes were synthesized under a combination of 20 different C₂H₂/H₂/NH₃ compositions at 700 °C using a thermal chemical vapor deposition method. Thin film Fe was used as the catalyst, which was pretreated with H₂ or NH₃ prior to the growth of carbon nanotubes. The use of different pretreatment gases results in little difference in the growth and characteristics of the carbon nanotubes except that the carbon nanotubes grown on H₂ treated catalysts have smaller diameters. The growth rate of the CNTs does not depend on the NH₃ concentration but on the ratio of NH₃/C₂H₂. There is a critical NH₃/C₂H₂ ratio that is independent of the C₂H₂ concentration and at which the peak growth rate occurs. The critical value was found to be 4.7 ± 1.2. Microstructural analysis indicates that the carbon nanotubes obtained at higher NH₃ concentrations contain defects and disorder. Field emission tests show that the carbon nanotubes exhibit a turn-on field of 2.36 V/μm and a maximum current density of 1.91 mA/cm². The field emission properties were found to be stable after 15 test cycles.     

Ni-doped carbon xerogels for H2 storage

Activated carbon xerogels, with selected characteristics, were doped with Ni, using different methods, and tested for hydrogen storage. The results obtained show that the amount of nickel incorporated, the Ni-carbon interaction and the nickel particle size distribution depend more on the doping method used than on the textural properties of the carbon support. The amount of nickel incorporated by strong electrostatic adsorption is lower than that incorporated by dry impregnation. However, the strong electrostatic adsorption method produces Ni-doped carbon xerogels with a high Ni-carbon interaction and a narrower Ni particle size distribution. The influence of Ni on H₂ storage capacity depends on the operating conditions and the doping conditions used. Thus, at −196 °C and 40 bar, storage capacity seems to be mainly influenced by the textural properties of carbon support while, at 25 °C and 200 bar, the spillover effect plays a significant role, being the interaction between the support and Ni particles key factor in the storage process. The best Ni-doped carbon xerogels obtained in this work exhibit hydrogen storage capacities of 6 wt.% and 31.8 g l⁻¹ at −196 °C and 40 bar.     

Growth evolution of rapid grown aligned carbon nanotube forests without water vapor on Fe/Al2O3/SiO2/Si substrate

This paper presents the growth evolutions in terms of the structure, growth direction and density of rapid grown carbon nanotube (CNT) forests observed by scanning and transmission electron microcopies (SEM/TEM). A thermal CVD system at around 700 °C was used with a catalyst of Fe films deposited on thin alumina (Al₂O₃) supporting layers, a very fast raising time to the growth temperature below 25 °C/s, and a carbon source gas of acetylene diluted with hydrogen and nitrogen without water vapor. Activity of Fe catalyst nanoparticles was maintained for 5 min during CVD process, and it results in CNT forests with heights up to 0.6 mm. SEM images suggest that the disorder in CNT alignment at the initial stage of CNTs plays a critical role in the formation of continuous CNT growth. Also, the prolonged heating process leads to increased disorder in CNT alignment that may be due to the oxidation process occurring at the Fe nanoparticles. TEM images revealed that both double- and few-walled CNTs with diameters of 5-7 nm were obtained and the CNT density was controlled by thickness of Fe catalytic layer. The number of experiments at the same conditions showed a very good repeatability and reproducibility of rapid grown CNT forests.     

Soot-free synthesis of C60

A new synthetic medium for the production of C₆₀ has been found that does not produce soot. C₆₀ was produced in the liquid phase of an aerosol of precursor soot at 700 °C. The precursor soot aerosol, a high temperature stable form of hydrocarbon, was produced by pyrolysis of acetylene at atmospheric pressure in a flow tube reactor. At 700 °C, the effluent particles were found to contain PAHs, small hydrocarbons and fullerenes but no observable black material. However, when the reactor temperature was changed to 800 °C, soot was also produced in the effluent particles along with PAHs and other small hydrocarbons, and the fullerene product disappeared. These results show a clear competition between the production of fullerenes and other forms of carbon. The filter-collected effluent was shown to be completely soluble in conventional solvents suggesting the possibility of an efficient cyclic synthetic process. Fullerenes were only found in the particle phase implying the first observed liquid phase synthesis of C₆₀.     

Soot-free synthesis of C60

A new synthetic medium for the production of C₆₀ has been found that does not produce soot. C₆₀ was produced in the liquid phase of an aerosol of precursor soot at 700 °C. The precursor soot aerosol, a high temperature stable form of hydrocarbon, was produced by pyrolysis of acetylene at atmospheric pressure in a flow tube reactor. At 700 °C, the effluent particles were found to contain PAHs, small hydrocarbons and fullerenes but no observable black material. However, when the reactor temperature was changed to 800 °C, soot was also produced in the effluent particles along with PAHs and other small hydrocarbons, and the fullerene product disappeared. These results show a clear competition between the production of fullerenes and other forms of carbon. The filter-collected effluent was shown to be completely soluble in conventional solvents suggesting the possibility of an efficient cyclic synthetic process. Fullerenes were only found in the particle phase implying the first observed liquid phase synthesis of C₆₀.     

Generation of H2 gas from polystyrene and poly(vinyl alcohol) by milling and heating with Ni(OH)2 and Ca(OH)2

A two-step process to generate H₂ gas; first by milling polystyrene (PS) or poly(vinyl alcohol) (PVA) with Ni(OH)₂ and Ca(OH)₂, followed by heating of the milled product in the second-step was performed in this work. Polymer and hydroxide mixtures obtained after milling for 60 min and heating to 700 °C showed H₂, CH₄, H₂O, CO, and CO₂ as the main gaseous products with H₂ as the dominant gas generated between 350 and 500 °C. Analysis of the gaseous products by TG-MS and gas-chromatography, and solid products by TG-DTA and XRD shows that CO₂ gas was fixed as CaCO₃ at temperatures between 350 to 600 °C allowing generation of H₂ gas with concentrations over 95% for PS and over 98% for PVA. The results in this study show that milling of solid based hydrocarbon compounds with nickel and calcium hydroxides allows dispersion of nickel to hydrocarbon surfaces and facilitates C-C bond rupture in polymer(s) during heating at temperatures below 500 °C, at the same time calcium adsorbs CO₂. This process could be developed to treat hydrocarbon based wastes such as plastics, biomass or combinations at low temperatures avoiding syngas purification and separation steps.     

A study of the electrical properties of carbon nanotube-NiFe2O4 composites: Effect of the surface treatment of the carbon nanotubes

Novel carbon nanotube-NiFe₂O₄ composite materials have been prepared for the first time by in situ chemical precipitation of metal hydroxides in ethanol in the presence of carbon nanotubes (CNTs) and followed by hydrothermal processing. The obtained composite powders were characterized using XRD, TEM and EDS. The effect of surface oxidation treatment of CNTs on their properties was investigated by FTIR, zeta potential and hydrodynamic radius distribution characterization. Electrical conductivity measurements show that surface oxidation treatment of CNTs can improve the electrical conductivity of the composites more pronouncedly than pristine CNTs do. With 10 wt.% addition of surface treated CNTs, the electrical conductivity is increased by 5 orders of magnitude. The surface oxidized CNTs are crucial for this significant increase in electrical conductivity, which provides strong adhesion between the nanotubes and the matrix to give a homogeneous carbon nanotube-NiFe₂O₄ composite.     

Selective catalytic reduction of NOX with ammonia over Mn-Ce-OX/TiO2-carbon nanotube composites

Mn-Ce-O_X catalysts loaded on TiO₂-carbonaceous materials were prepared by sol-gel method. Selective catalytic reduction of NO_X was conducted in a fixed-bed flow-reactor over catalysts coated on aluminum plates. A de-NO_X efficiency of more than 90% was obtained over the Mn-Ce-O_X/TiO₂-carbon nanotubes (CNTs) catalyst between 75 °C and 225 °C under a gas hourly space velocity (GHSV) of ~ 36,000 h⁻¹. This activity improvement is attributed to the increase of the BET surface area, and the occurrence of reaction between adsorbed NO_X and NH₃. Moreover, the de-NO_X efficiency was increased to 99.6% by adding 250 ppm SO₂ between 100 °C and 250 °C.     

Influence of temperature and relative humidity on performance and CO tolerance of PEM fuel cells with Nafion-Teflon-Zr(HPO4)2 higher temperature composite membranes

The carbon monoxide (CO) poisoning effect on carbon supported catalysts (Pt-Ru/C and Pt/C) in polymer electrolyte membrane (PEM) fuel cells has been investigated at higher temperatures (T > 100 °C) under different relative humidity (RH) conditions. To reduce the IR losses in higher temperature/lower relative humidity, Nafion^®-Teflon^®-Zr(HPO₄)₂ composite membranes were applied as the cell electrolytes. Fuel cell polarization investigation as well as CO stripping voltammetry measurements was carried out at three cell temperatures (80, 105 and 120 °C), with various inlet anode relative humidity (35%, 58% and 100%). CO concentrations in hydrogen varied from 10 ppm to 2%. The fuel cell performance loss due to CO poisoning was significantly alleviated at higher temperature/lower RH due to the lower CO adsorption coverage on the catalytic sites, in spite that the anode catalyst utilization was lower at such conditions due to higher ionic resistance in the electrode. Increasing the anode inlet relative humidity at the higher temperature also alleviated the fuel cell performance losses, which could be attributed to the combination effects of suppressing CO adsorption, increasing anode catalyst utilization and favoring OH_ads group generation for easier CO oxidation.     

Hollow nickel microspheres covered with oriented carbon nanotubes and its magnetic property

A composite structure consisting of hollow nickel microspheres coated with oriented carbon nanotubes (CNTs) was synthesized via chemical vapor deposition at 800 °C. The hollow microspheres were composed of discrete Ni nanoparticles which acted as the catalyst. FESEM images showed that the CNTs grew on the surface of the Ni spheres. HRTEM, Raman and XRD analyses showed that the CNTs were highly graphitized. Magnetic measurements demonstrated that these composite structures exhibited enhanced ferromagnetic behaviour compared with hollow Ni spheres and bulk Ni.     

Growth of carbon nanofibers from the iron-copper catalyzed decomposition of CO/C2H4/H2 mixtures

The growth of carbon nanofibers from Fe-Cu catalyzed decomposition of CO/C₂H₄/H₂ mixtures at temperatures over the range 500-650 °C has been investigated. Based on analysis of the gas phase and solid products it is apparent that co-adsorption of CO and C₂H₄ induces major perturbations in the surfaces of the bimetallic catalyst particles. These features are reflected in an increase in the yield of solid carbon and subtle changes in the structural characteristics of the carbon nanofibers. Optimum performance with respect to the yield of carbon nanofibers is found for iron-rich particles treated in CO/C₂H₄/H₂ (1:3:1) at 600 °C. Deactivation of the catalyst is observed to occur with high Cu concentrations and at reaction temperatures in excess of 600 °C. It is suggested that under these conditions the surface of the particles in contact with the reactant gas mixture become enriched in Cu, which does not possess the ability to dissociatively chemisorb either CO or C₂H₄.     

Microstructural and electrochemical characterization of RuO2/CNT composites synthesized in supercritical diethyl amine

A simple and efficient route to decorate carbon nanotubes (CNTs) with nanocrystalline RuO₂ has been developed. In this method, RuCl₃ · 3H₂O was oxidized into RuO₂ by oxygen in supercritical diethyl amine, and the produced RuO₂ deposited on CNTs, resulting in RuO₂/CNT nanocomposites. The as-prepared composites were structurally and morphologically characterized by X-ray diffraction, X-ray photoelectron spectroscopy, and transmission electron microscopy (TEM). TEM images showed that RuO₂ nanoparticles attached on CNTs had uniform shape and a narrow particle size distribution. The loading content and the size of RuO₂ particles on CNTs could be tuned by changing the mass ratio of RuCl₃ · 3H₂O/CNT. Electrochemical measurements by cyclic voltammetry demonstrated a substantial increment of the specific capacitance of CNTs due to a pseudocapacitance originated from the deposited RuO₂ nanoparticles.     

Oxidization of carbon nanotubes through hydroxyl radical induced by pulsed O2 plasma and its application for O2 reduction in electro-Fenton

The oxidation of carbon nanotubes (CNTs) by hydroxyl radical produced by pulsed O₂ plasma in a gas-liquid hybrid discharge reactor was conducted with the goal of enhancing their solubility and improving the yield of H₂O₂ in electro-Fenton. Data from the characterization experiments showed that oxygen bearing groups (COH, COO, COOH, CO) were formed on the surface of CNTs. The possible mechanism indicated that introduction of oxygen bearing groups onto CNTs could be attributed to the attacks by hydroxyl radical. The oxidized CNTs were easily dispersed in ethanol. The H₂O₂ yield on the original CNTs was 102 mg/L at −0.85 V after 90 min; in contrast, H₂O₂ yield on CNTs-15 reached 146 mg/L under the same conditions, resulting from the enhancement of the accessibility of O₂ on CNTs. In the electro-Fenton, the removal of methyl orange on the original CNTs was around 40%, and it increased to 95% on CNTs-15.