Improvement of Pt/ZrO2 by CeO2 for high pressure CH4/CO2 reforming

CH₄/CO₂ reforming over Pt/ZrO₂, Pt/CeO₂ and Pt/ZrO₂ with CeO₂ was investigated at 2 MPa. Pt/ZrO₂, which shows stable activity under 0.1 MPa, and Pt/CeO₂ showed gradual deactivation with time at the high pressure. The deactivation was suppressed drastically on Pt/ZrO₂ with CeO₂ prepared by different impregnation order (co-impregnation of Pt and CeO₂ on ZrO₂, and consecutive impregnation of Pt and CeO₂ on ZrO₂). The amount of coke deposition was found insignificant and similar among all the catalysts (including Pt/ZrO₂ and Pt/CeO₂). Catalytic activity after the reaction for 24 h was in agreement with Pt particle size after the reaction for same period, indicating that the difference of the catalytic stability is mainly dependent on the extent of Pt aggregation through catalyst preparation, H₂ reduction, and the CH₄/CO₂ reforming. Pt aggregation and the amount of coke deposition were least pronounced on (Pt–Ce)/ZrO₂ prepared by impregnation of CeO₂ on Pt/ZrO₂ and the catalyst showed highest stability.     

Role of support in reforming of CH4 with CO2 over Rh catalysts

The reforming of CH₄ with CO₂ over supported Rh catalysts has been studied over a range of temperatures (550–1000 K). A significant effect of the support on the catalytic activity was observed, where the order was Rh/Al₂O₃>Rh/TiO₂>Rh/SiO₂. The catalytic activity of Rh/SiO₂ was promoted markedly by physical mixing of Rh/SiO₂ with metal oxides such as Al₂O₃, TiO₂, and MgO, indicating a synergetic effect. The role of the metal oxides used as the support and the physical mixture may be ascribed to the promotion in dissociation of CO₂ on the surface of Rh, since the CH₄ + CO₂ reaction is first order in the pressure of CO₂, suggesting that CO₂ dissociation is the rate-determining step. The possible model of the synergetic effect was proposed.     

Mechanistic studies of CO2/CH4 reforming over Ni–La2O2/5A

The mechanism of CO₂/CH₄ reforming over Ni–La₂O₃/5A has been studied. The results of the CO₂‐pulsing experiments indicated that the amount of CO₂ converted was roughly proportional to the amount of H present on the catalyst, implying that CO₂ activation could be H‐assisted. Pulsing CH₄ onto a H₂‐reduced sample and a similar sample pretreated with CO₂, we found that CH₄ conversion was higher in the latter case. Hence, the idea of oxygen‐assisted CH₄ dissociation is plausible. The fact that the amount of CO produced in 10 pulses of CO₂/CH₄ was larger than that produced in 5 pulses of CO₂ followed by 5 pulses of CH₄, indicated that CO₂ and CH₄ could activate each other synergistically. In the chemical trapping experiments, following the introduction of CD₃I onto a Ni–La₂O₃/5A sample pretreated with CH₄/CO₂, we observed CD₃COOH, CD₃CHO, and CD₃OCD₃. In the in situ DRIFT experiments, IR bands attributable to formate and formyl were observed under working conditions. These results indicate that formate and formyl are intermediates for syngas generation in CO₂/CH₄ reforming, and active O is generated in the breaking of a C–O bond. Based on these results, we suggest that during CO₂/CH₄ reforming, CO₂ activation is H‐promoted and surface O species generated in CO₂ dissociation reacts with CH_x to give CO. A reaction scheme has been proposed. This revised version was published online in July 2006 with corrections to the Cover Date.     

Activation mechanism of methane-derived coke (CHx) by CO2 during dry reforming of methane – comparison for Pt/Al2O3 and Pt/ZrO2

The reaction of methane-derived coke (CH_x: intermediate of the reforming reaction and also a source of coke deposition) with CO₂ was studied on supported Pt catalysts in relation with CO₂ reforming of methane. Temperature-programmed hydrogenation (TPH) was performed to investigate the reactivity of coke deposition after the catalyst was exposed to CH₄/He at 1070 K. Coke on Pt/Al₂O₃ could be hydrogenated around 873 K, while for Pt/ZrO₂ this was above 1073 K. The results indicate that the reactivity of coke with hydrogen was higher on Pt/Al₂O₃ than on Pt/ZrO₂, which was different from the reactivity of coke towards CO₂. Thus, the reactivity of CO₂ was studied and compared on these catalysts by several technics. The amount of CO evolution was measured during CO₂ flow at 1070 and 875 K. Rate and amount of converted CO₂ were higher on Pt/ZrO₂ than on Pt/Al₂O₃. Pt/ZrO₂ was proven to react with CO₂ to produce CO and active oxygen (CO₂CO+O) (probably on its oxygen defect site) more easily than Pt/Al₂O₃.     

Catalytic syngas production from greenhouse gasses: Performance comparison of Ru-Al2O3 and Rh-CeO2 catalysts

In this work, 3% Ru-Al₂O₃ and 2% Rh-CeO₂ catalysts were synthesized and tested for CH₄-CO₂ reforming activity using either CO₂-rich or CO₂-lean model biogas feed. Low carbon deposition was observed on both catalysts, which negligibly influenced catalytic activity. Catalyst deactivation during temperature programmed reaction was observed only with Ru-Al₂O₃, which was caused by metallic cluster sintering. Both catalysts exhibited good stability during the 70 h exposure to undiluted equimolar CH₄/CO₂ gas stream at 750 °C. By varying residence time in the reactor during CH₄-CO₂ reforming, very similar quantities of H₂ were consumed for water formation. Reverse water-gas shift (RWGS) reaction occurred to a very similar extent either with low or high WHSV values over both catalysts, revealing that product gas mixture contained near RWGS equilibrium composition, confirming the dominance of WGS reaction and showing that shortening the contact time would actually decrease the H₂/CO ratio in the syngas produced by CH₄-CO₂ reforming, as long as RWGS is quasi equilibrated. H₂/CO molar ratio in the produced syngas can be increased either by operating at higher temperatures, or by using a feed stream with CH₄/CO₂ ratio well above 1.     

Analytical Approach to estimate and Predict the CO2 Reforming of CH4 in a Dielectric Barrier Discharge

CO₂ reforming of CH₄ to syngas was investigated in a coaxial dielectric barrier discharge reactor immersed in an oil bath. An analytical model was suggested to estimate and predict the reaction phenomena. The model had input parameters as predictor variables (applied voltage, ratio of CH₄/CO₂, and total flow rate in the feed), output parameters as observed variables, the molar flow rates of reactants (CH₄, CO₂, CO, H₂, and by-products), and energy efficiencies. More than 70% of the output parameters variance could be explained by the input parameter. The model for the CO₂ reforming of CH₄ in a dielectric barrier discharge reactor would be useful to optimize the experiments. A comparison between input parameters suggests that the reaction should be performed under high total flow rate or low applied voltage to obtain greater energy efficiency; whereas at high applied voltage and total flow rate, the reaction obtains a greater absolute amount of reactant conversion and products, but lower energy efficiency.     

Catalytic Performance of Pt/ZrO2 and Pt/Ce-ZrO2 Catalysts on CO2 Reforming of CH4 Coupled with Steam Reforming or Under High Pressure

CO₂ reforming of methane was performed on Pt/ZrO₂ and Pt/Ce-ZrO₂ catalysts at 1073K under different reactions conditions: (i) atmospheric pressure and CH₄:CO₂ ratio of 1:1 and 2:1; (ii) in the presence of water and CH₄:CO₂ ratio of 2:1; (iii) under pressure (105 and 190 psig) and CH₄:CO₂ ratio of 2:1. The Pt supported on ceria-promoted ZrO₂ catalyst was more stable than the Pt/ZrO₂ catalyst under all reaction conditions. We ascribe this higher stability to the higher density of oxygen vacancies on the promoted support, which favors the cleaning mechanism of the metal particle. The increase of either the CH₄:CO₂ ratio or total pressure causes a decrease in activity for both catalysts, because under either case the rate of methane decomposition becomes higher than the rate of oxygen transfer. The Pt/Ce-ZrO₂ catalyst was always more stable than the Pt/ZrO₂ catalyst, demonstrating the important role of the support on this reaction.     

Nature of Surface Deposits on Sulfated Zirconia Used as Catalyst in the Benzoylation of Anisole

The effects of CO₂, CO and H₂ co-reactants on CH₄ pyrolysis reactions catalyzed by Mo/H-ZSM-5 were investigated as a function of reaction temperatures and co-reactant and CH₄ concentrations. Total CH₄ conversion rates were not affected by CO₂ co-reactants, except at high CO₂ pressures, which led to the oxidation of the active MoC _x species, but CH _x intermediates formed in rate-determining C–H bond activation steps increasingly formed CO instead of hydrocarbons as CO₂ concentrations increased. CO formation rates increased with increasing CO₂ partial pressure; all entering CO₂ molecules reacted with CH₄ within the catalyst bed to form two CO molecules at 950-1033 K. In contrast, hydrocarbon formation rates decreased linearly with increasing CO₂ partial pressure and reached undetectable levels at CO₂/CH₄ ratios above 0.075 at 950 K. CO formation continued for a short period of time at these CO₂/CH₄ molar ratios, but then all catalytic activity ceased, apparently as a result of the conversion of active carbide structures to MoO _x . The removal of CO₂ from the CH₄ stream led to gradual catalyst reactivation via reduction-carburization processes similar to those observed during the initial activation of MoO _x /H-ZSM-5 precursors in CH₄. The CO₂/CH₄ molar ratios required to inhibit hydrocarbon synthesis were independent of CH₄ pressure because of the first-order kinetic dependencies of both CH₄ and CO₂ activation steps. These ratios increased from 0.075 to 0.143 as reaction temperatures increased from 950 to 1033 K. This temperature dependence reflects higher activation energies for reductant (CH₄) than for oxidant (CO₂) activation, leading to catalyst oxidation at higher relative oxidant concentrations as temperature increases. The scavenging of CH _x intermediates by CO₂-derived species leads also to lower chain growth probabilities and to a significant inhibition of catalyst deactivation via oligomerization pathways responsible for the formation of highly unsaturated unreactive deposits. CO co-reactants did not influence the rate or selectivity of CH₄ pyrolysis reactions on Mo/H-ZSM-5; therefore, CO formed during reactions of CO₂/CH₄ mixtures are not responsible for the observed effects of CO₂ on reaction rates and selectivities, or in catalyst deactivation rates during CH₄ reactions. H₂ addition studies showed that H₂ formed during CH₄/CO₂ reactions near the bed inlet led to inhibited catalyst deactivation in downstream catalyst regions, even after CO₂ co-reactants were depleted.     

Hydrogen production from coal by separating carbon dioxide during gasification

Hydrogen generation during the reaction of a coal/CaO mixture with high pressure steam was investigated using a flow-type reactor. Coal, CaO and CO reactions with steam, and CO₂ absorption by Ca(OH)₂ or CaO occurred simultaneously in the experiment. It was found that H₂ was the primary resultant gas, comprising about 85% of the reaction products. CO₂ was fixed into CaCO₃ and CO was completely converted to H₂. Pyrolysis of the coal/CaO mixture carried out in N₂ was also examined. The pyrolysis gases were compared with gases produced by general coal pyrolysis. While general coal pyrolysis produced about 14.7% H₂, 50.5% CH₄, 12.0% CO and 12.0% CO₂, the gases produced from coal/CaO mixture pyrolysis were 84.8% H₂, 9.6% CH₄, 1.6% CO₂ and 1.1% CO.     

The effects of a potassium overlayer on the reaction pathway of CH2 and C2H5 on Rh(111)

The effect of potassium on the reaction pathways of adsorbed CH₂ and C₂H₅ species on Rh(111) was investigated by means of reflection absorption infrared spectroscopy (RAIRS) and temperature programmed desorption (TDS). Hydrocarbon fragments were produced by thermal and photo-induced dissociation of the corresponding iodo compounds. Potassium adatoms markedly stabilized the adsorbed CH₂ and converted it into C₂H₄, the formation of which was not observed for K-free Rh(111). New routes of the surface reactions of C₂H₅ have been also opened in the presence of potassium, namely its transformation into butane and butene.     

Methane steam reforming for synthetic diesel fuel production from steam-hydrogasifier product gases

Steam-methane reforming (SMR) reaction was studied using a tubular reactor packed with NiO/γ-Al₂O₃ catalyst to obtain synthesis gases with H₂/CO ratios optimal for the production of synthetic diesel fuel from steam-hydrogasification of carbonaceous materials. Pure CH₄ and CH₄-CO₂ mixtures were used as reactants in the presence of steam. SMR runs were conducted at various operation parameters. Increasing temperature from 873 to 1,023 K decreased H₂/CO ratio from 20 to 12. H₂/CO ratio decreased from 16 to 12 with pressure decreasing from 12.8 to 1.7 bars. H₂/CO ratio also decreased from about 11 to 7 with steam/CH₄ ratio of feed decreasing from 5 to 2, the lowest limit to avoid severe coking. With pure CH₄ as the feed, H₂/CO ratio of synthesis gas could not be lowered to the optimal range of 4–5 by adjusting the operation parameters; however, the limitation in optimizing the H₂/CO ratio for synthetic diesel fuel production could be removed by introducing CO₂ to CH₄ feed to make CH₄-CO₂ mixtures. This effect can be primarily attributed to the contributions by CO₂ reforming of CH₄ as well as reverse water-gas shift reaction, which led to lower H₂/CO ratio for the synthesis gas. A simulation technique, ASPEN Plus, was applied to verify the consistency between experimental data and simulation results. The model satisfactorily simulated changes of H₂/CO ratio versus the operation parameters as well as the effect of CO₂ addition to CH₄ feed.     

A La2NiO4-Zeolite Membrane Reactor for the CO2 Reforming of Methane to Syngas

The La₂NiO₄-zeolite membrane was prepared by means of in situ hydrothermal synthesis. Techniques such as XRD, SEM-EDX, and BET were used to acquire information as related to the structure, morphology and the pore size distribution of the membrane. At room temperature, we observed a H₂/CH₄ separation factor of 9.2, considerably higher than the Knudsen diffusion value. With the simultaneous separation of CO and H₂ in the membrane reactor, both CO₂ and CH₄ conversions were enhanced in the CH₄/CO₂ reforming reaction.     

Partial oxidation of ethanol over Pd/CeO2 and Pd/Y2O3 catalysts

The effect of the support nature on the performance of Pd catalysts during partial oxidation of ethanol was studied. H₂, CO₂ and acetaldehyde formation was favored on Pd/CeO₂, whereas CO production was facilitated over Pd/Y₂O₃ catalyst. According to the reaction mechanism, determined by DRIFTS analyses, some reaction pathways are favored depending on the support nature, which can explain the differences observed on products distribution. On Pd/Y₂O₃ catalyst, the production of acetate species was promoted, which explain the higher CO formation, since acetate species can be decomposed to CH₄ and CO at high temperatures. On Pd/CeO₂ catalyst, the acetaldehyde preferentially desorbs and/or decomposes to H₂, CH₄ and CO. The CO formed is further oxidized to CO₂, which seems to be promoted on Pd/CeO₂ catalyst.     

Oxy-CO2 reforming of methane to syngas over CoOx/MgO/SA-5205 catalyst

The oxy-CO₂ methane reforming reaction (OCRM) has been investigated over CoO_x supported on a MgO precoated highly macroporous silica–alumina catalyst carrier (SA-5205) at different reaction temperatures (700–900 °C), O₂/CH₄ ratios (0.3–0.45) and space velocites (20,000–100,000 cc/g/h). The reaction temperature had a profound influence on the OCRM performance over the CoO/MgO/SA-5205 catalyst; the methane conversion, CO₂ conversion and H₂ selectivity increased while the H₂/CO ratio decreased markedly with increasing reaction temperature. While the O₂/CH₄ ratio did not strongly affect the CH₄ and CO₂ conversion and H₂ selectivity, it had an intense influence on the H₂/CO ratio. The CH₄ and CO₂ conversion and the H₂ selectivity decreased while the H₂/CO increased with increasing space velocity. The O₂/CH₄ ratio and the reaction temperature could be used to manipulate the heat of the reaction for the OCRM process. Depending on the O₂/CH₄ ratio and temperature the OCRM process could be operated in a mildly exothermic, thermal neutral or mildly endothermic mode. The OCRM reaction became almost thermoneutral at an OCRM reaction temperature of 850 °C, O₂/CH₄ ratio of 0.45 and space velocity of 46,000 cc/g/h. The CH₄ conversion and H₂ selectivity over the CoO/MgO/SA-5205 catalyst corresponding to thermoneutral conditions were excellent: 95% and 97%, respectively with a H₂/CO ratio of 1.8.     

CO2 reforming and partial oxidation of methane

CO₂ reforming and partial oxidation of CH₄ were investigated on different supported noble metal and Ni catalysts. A detailed thermodynamic analysis was performed for both reactions. The observed reaction behaviour can be predicted by thermodynamics. Product selectivity is catalyst independent, the role of the catalyst is to bring the reactants to approach equilibrium. The partial oxidation is a two-stage process, total oxidation of CH₄ is followed by CO₂ and H₂O reforming of the remaining CH₄. A staged addition of O₂ to the reactor is tested and recommended. TPSR show that the catalyst surface for CO₂ reforming was highly covered with carbonaceous species of four different types; two were identified as reactive intermediates.     

NO reduction by CH4over La2O3: temperature‐programmed reaction and in situ DRIFTS studies

The chemistry between NO _x species adsorbed on La₂O₃ and CH₄ was probed by temperature‐programmed reaction (TPR) as well as in situ DRIFTS. During NO reduction by CH₄ in the presence of O₂, NO ₃ ^- does not appear to activate CH₄, thus either an adsorbed O species or an NO ₂ ^- species is more likely to activate CH₄. In the absence of O₂, a different reaction pathway occurs and NO^- or (N₂O₂)^2- species adsorbed on oxygen vacancy sites seem to be active intermediates, and during NO reduction with CH₄ unidentate NO ₃ ^- , which desorbs at high temperature, behaves as a spectator species and is not directly involved in the catalytic sequence. Because reaction products such as CO₂ or H₂O as well as adsorbed oxygen cannot be effectively removed from the surface at lower temperatures, steady‐state catalytic reactions can only be achieved at temperatures above 800 K, even though formation of N₂ and N₂O from NO was observed at much lower temperature during the TPR experiments. This revised version was published online in July 2006 with corrections to the Cover Date.     

Effect of the support on the mechanism of partial oxidation of methane on platinum catalysts

The partial oxidation of methane was studied on Pt/Al₂O₃, Pt/ZrO₂, Pt/CeO₂ and Pt/Y₂O₃ catalysts. For Pt/Al₂O₃, Pt/ZrO₂ and Pt/CeO₂, temperature programmed surface reaction (TPSR) studies showed partial oxidation of methane comprehends two steps: combustion of methane followed by CO₂, and steam reforming of unreacted methane, while for Pt/Y₂O₃ a direct mechanism was observed. Oxygen Storage Capacity (OSC) evaluated the reducibility and oxygen transfer capacity of the catalysts. Pt/CeO₂ catalyst showed the highest stability on partial oxidation. The results were explained by the higher reducibility and oxygen storage/release capacity which allowed a continuous removal of carbonaceous deposits from the active sites, favoring the stability of the catalyst, For Pt/Al₂O₃ and Pt/ZrO₂ catalysts the increase of carbon deposits around or near the metal particle inhibits the CO₂ dissociation on CO₂ reforming of methane. Pt/Y₂O₃ was active and stable for partial oxidation of methane, and its behavior was explained by a change in the reaction mechanism.     

Isotopic study of the reaction of methane with the lattice oxygen of a NiO/MgO solid solution

The reaction between methane and the lattice oxygen of a NiO/MgO (1/1.85) solid solution was investigated by an isotopic pulse-GCMS method. During a single-pulse reaction of CH₄/CD₄ (1/1) with the lattice oxygen, besides CH₄, CD₄, carbon monoxide and water, very small amounts of CHD₃, CH₂D₂ and CH₃D were detected in the exit gas. Because the isotopic kinetic effect (K_H/K_D) was 1.01, the dissociation of CH₄ cannot constitute the rate-determining step. The rate-determining step is the reaction with the lattice oxygen, because of the high stability of the lattice oxygen in the NiO/MgO solid solutions. This revised version was published online in July 2006 with corrections to the Cover Date.     

Effect of the support on the mechanism of partial oxidation of methane on platinum catalysts

The partial oxidation of methane was studio on Pt/Al₂O₃, Pt/ZrO₂, Pt/CeO₂ and Pt/Y₂O₃ catalysts. For Pt/Al₂O₃, Pt/ZrO₂ and Pt/CeO₂, temperature programmed surface reaction (TPSR) studies showed partial oxidation of methane comprehends two steps: combustion of methane followed by CO₂ and steam reforming of unreacted methane, while for Pt/Y₂O₃ a direct mechanism was observed. Oxygen Storage Capacity (OSC) evaluated the reducibility and oxygen transfer capacity of the catalysts. Pt/CeO₂ catalyst showed the highest stability on partial oxidation. The results were explained by the higher reducibility and oxygen storage/release capacity which allowed a continuous removal of carbonaceous deposits from the active sites, favoring the stability of the catalyst. For Pt/Al₂O₃ and Pt/ZrO₂ catalysts the increase of carbon deposits around or near the metal particle inhibits the CO₂ dissociation on CO₂ reforming of methane. Pt/Y₂O₃ was active and stable for partial oxidation of methane and its behaviour was explained by a change in the reaction mechanism.     

Electrochemical promotion of the CO2 hydrogenation reaction using thin Rh, Pt and Cu films in a monolithic reactor at atmospheric pressure

A monolithic electropromoted reactor (MEPR) with up to 22 thin Rh/YSZ/Pt or Cu/TiO₂/YSZ/Au plate cells was used to investigate the hydrogenation of CO₂ at atmospheric pressure and temperatures 220–380 °C. The Rh/YSZ/Pt cells lead to CO and CH₄ formation and the open-circuit selectivity to CH₄ is less than 5%. Both positive and negative applied potentials enhance significantly the total hydrogenation rate but the selectivity to CH₄ remains below 12%. The Cu/TiO₂/YSZ/Au cells produce CO, CH₄ and C₂H₄ with selectivities to CH₄ and C₂H₄ up to 80% and 2%. Both positive and negative applied potential significantly enhance the hydrogenation rate and the selectivity to C₂H₄. It was found that the addition of small (0.5 kPa) amounts of CH₃OH in the feed has a pronounced promotional effect on the reaction rate and selectivity of the Cu/TiO₂/YSZ/Au cells. The selective reduction of CO₂ to CH₄ starts at 220 °C (vs 320 °C in absence of CH₃OH) with near 100% CH₄ selectivity at open-circuit and under polarization conditions at temperatures 220–380 °C. The results show the possibility of direct CO₂ conversion to useful products in a MEPR via electrochemical promotion at atmospheric pressure.