Conductive heating and microwave hydrolysis under identical heating profiles for advanced anaerobic digestion of municipal sludge

Microwave (2.45 GHz, 1200 W) and conventional heating (custom pressure vessel) pretreatments were applied to dewatered municipal waste sludge (18% total solids) using identical heating profiles that span a wide range of temperatures (80–160 °C). Fourteen lab-scale semi-continuous digesters were set up to optimize the energy (methane) output and sludge retention time (SRT) requirements of untreated (control) and thermally pretreated anaerobic digesters operated under mesophilic and thermophilic temperatures. Both pretreatment methods indicated that in the pretreatment range of 80–160 °C, temperature was a statistically significant factor (p-value < 0.05) for increasing solubilization of chemical oxygen demand and biopolymers (proteins, sugars, humic acids) of the waste sludge. However, the type of pretreatment method, i.e. microwave versus conventional heating, had no statistically significant effect (p-value >0.05) on sludge solubilization. With the exception of the control digesters at a 5-d SRT, all control and pretreated digesters achieved steady state at all three SRTs, corresponding to volumetric organic loading rates of 1.74–6.96 g chemical oxygen demand/L/d. At an SRT of 5 d, both mesophilic and thermophilic controls stopped producing biogas after 20 d of operation with total volatile fatty acids concentrations exceeding 1818 mg/L at pH <5.64 for mesophilic and 2853 mg/L at pH <7.02 for thermophilic controls, while the pretreated digesters continued producing biogas. Furthermore, relative (to control) organic removal efficiencies dramatically increased as SRT was shortened from 20 to 10 and then 5 d, indicating that the control digesters were challenged as the organic loading rate was increased. Energy analysis showed that, at an elevated temperature of 160 °C, the amount of methane recovered was not enough to compensate for the energy input. Among the digesters with positive net energy productions, control and pretreated digesters at 80 °C were more favorable at an SRT of 10 d.     

Effect of microwave hydrolysis on transformation of steroidal hormones during anaerobic digestion of municipal sludge cake

Fate and removal of 16 steroidal (estrogenic, androgenic and progestogenic) hormones were studied during advanced anaerobic digestion of sludge cake using microwave (MW) pretreatment. Effect of pretreatment temperature (80, 120, 160 °C), operating temperature (mesophilic at 35 ± 2 °C, thermophilic at 55 ± 2 °C) and sludge retention time (SRT: 20, 10, 5 days) were studied employing eight lab-scale semi-continuously fed digesters. To determine the potential effect of MW hydrolysis, hormones were quantified in total (sorbed + soluble) and supernatant (soluble) phases of the digester influent and effluent streams. Seven of 16 hormones were above the method reporting limit (RL) in one or more of the samples. Hormone concentrations in total phase of un-pretreated (control) and pretreated digester feeds ranged in <157–2491 ng/L and <157–749 ng/L, respectively. The three studied factors were found to be statistically significant (95% confidence level) in removal of one or more hormones from soluble and/or total phase. MW hydrolysis of the influent resulted in both release (from sludge matrix) and attenuation of hormones in the soluble phase. Accumulation of estrone (E1) as well as progesterone (Pr) and androstenedione (Ad) in most of the digesters indicated possible microbial transformations among the hormones. Compared to controls, all pretreated digesters had lower total hormone concentrations in their influent streams. At 20 days SRT, highest total removal (E1+E2+Ad +Pr) was observed for the thermophilic control digester (56%), followed by pretreated mesophilic digesters at 120 °C and 160 °C with around 48% efficiency. In terms of conventional performance parameters, relative (to control) improvements of MW pretreated digesters at a 5-d SRT ranged in 98–163% and 57–121%, for volatile solids removal and methane production, respectively.     

Isolation, identification and utilization of thermophilic strains in aerobic digestion of sewage sludge

Two representative thermophilic bacterial strains (T1 and T2) were isolated from a one-stage autothermal thermophilic aerobic digestion pilot-scale reactor. 16S rRNA gene analysis indicated that they were Hydrogenophilaceae and Xanthomonodaceae. These isolated strains were inoculated separately and/or jointly in sewage sludge, to investigate their effects on sludge stabilization under thermophilic aerobic digestion condition. Four digestion conditions were tested for 480 h. Digestion without inoculation and inoculation with strain T2, as well as joint- inoculation with strains T1 and T2, achieved 32.6%, 43.0%, and 38.2% volatile solids (VS) removal, respectively. Removal in a digester inoculated with stain T1 only reached 27.2%. For the first 144 h, the three inoculated digesters all experienced higher VS removal than the digester without inoculations. Both specific thermophilic strains and micro-environment significantly affected the VS removal. DGGE profiles revealed that the isolated strains T1 and T2 can successfully establish in the thermophilic digesters. Other viable bacteria (including anaerobic or facultative microbes) also appeared in the digestion system, enhancing the microbial activity.     

Effect of ultrasound pretreatment in mesophilic and thermophilic anaerobic digestion with emphasis on naphthalene and pyrene removal

In many anaerobic digestion processes for the treatment of the sludge produced in wastewater treatment plants, the hydrolysis of the organic matter has been identified as the rate limiting step. This study is focused on the effect of ultrasonic pretreatment of raw sewage sludge before being fed to the mesophilic and the thermophilic anaerobic digestion. From particle size reduction, COD disintegration degree and biodegradability test, 11,000kJ/kg TS was estimated as the optimal specific energy in ultrasonic pretreatment. Moreover, the use of pretreated sludge improved significantly the COD removal efficiency and biogas production in lab-scale anaerobic digesters when compared with the performance without pretreatment, specially under mesophilic conditions. During ultrasonic pretreatment, the diffusion of polycyclic aromatic hydrocarbons (PAH) compounds to the aqueous phase was stated by a reduction in the pretreated sludge micropollutants content. With sonication, naphthalene was better removed than without this pretreatment, particularly in the mesophilic digester. However, pyrene removal remained at same efficiency level with and without ultrasonic pretreatment.     

超声破解促进污泥高温厌氧消化研究

城市污水厂的剩余污泥经槽式超声波反应器预处理后,被投加到小型高温厌氧反应器中进行消化处理,通过改变投配率来控制厌氧消化时间,研究超声破解对高温厌氧消化反应速率和效率的影响。试验结果表明,与未经预处理的污泥相比,超声破解能够明显提高污泥高温厌氧消化的生物气产量及对有机物的去除率。控制组在停留时间为20d时对TCOD的去除率为37.29%,而破解污泥在第8天时的去除率就达到了39.60%。这表明污泥经超声破解后其厌氧消化性能得到改善,超声破解不但可以提高厌氧消化对有机物的去除率,而且可以缩短反应时间,在不影响厌氧消化反应正常进行的条件下,还实现了污泥的减量化。     

Combined anaerobic and aerobic digestion for increased solids reduction and nitrogen removal

A unique sludge digestion system consisting of anaerobic digestion followed by aerobic digestion and then a recycle step where thickened sludge from the aerobic digester was recirculated back to the anaerobic unit was studied to determine the impact on volatile solids (VS) reduction and nitrogen removal. It was found that the combined anaerobic/aerobic/anaerobic (ANA/AER/ANA) system provided 70% VS reduction compared to 50% for conventional mesophilic anaerobic digestion with a 20 day SRT and 62% for combined anaerobic/aerobic (ANA/AER) digestion with a 15 day anaerobic and a 5 day aerobic SRT. Total Kjeldahl nitrogen (TKN) removal for the ANA/AER/ANA system was 70% for sludge wasted from the aerobic unit and 43.7% when wasted from the anaerobic unit. TKN removal was 64.5% for the ANA/AER system.     

Mesophilic and thermophilic activated sludge post-treatment of paper mill process water

Increasing system closure in paper mills and higher process water temperatures make the applicability of thermophilic treatment systems increasingly important. The use of activated sludge as a suitable thermophilic post-treatment system for anaerobically pre-treated paper process water from a paper mill using recycled wastepaper was studied. Two lab-scale plug flow activated sludge reactors were run in parallel for 6 months; a thermophilic reactor at 55 degrees C and a reference reactor at 30 degrees C. Both reactors were operated simultaneously at 20, 15 and 10 days SRT. The effects of temperature and SRT on sludge settleability and chemical oxygen demand (COD) removal efficiencies of different fractions were studied. Total COD removal percentages over the whole experimental period were 58+/-5% at 30 degrees C and 48 +/- 10% at 55 degrees C. The effect of the SRT on the total COD removal was negligible. Differences in total COD removal between both systems were due to a lesser removal of soluble and colloidal COD at 55 degrees C compared to the reference system. At 30 degrees C, colloidal COD removal percentages were 65+/-25%, 75+/-17% and 86+/-22% at 20, 15 and 10 days SRT, respectively. At 55 degrees C, these percentages were 48+/-34%, 40+/-28% and 70+/-25%, respectively. The effluent concentrations of colloidal COD in both systems were related to the influent concentration of colloidal material. The thermophilic sludge was not able to retain influent colloidal material as well as the mesophilic sludge causing a higher thermophilic effluent turbidity. Sludge settling properties were excellent in both reactor systems. These were neither temperature nor SRT dependent but were rather caused by extensive calcium precipitation in the aeration tanks creating a very dense sludge. For application in the board industry, a thermophilic in line treatment system seems feasible. The higher effluent turbidity is most likely offset by the energy gains of treatment under thermophilic conditions.     

Alkaline solubilization and microwave irradiation as a combined sludge disintegration and minimization method

Commonly used pretreatment method of alkaline solubilization (using NaOH) and a relatively new technology of microwave (MW) irradiation (160 °C) were combined as a pretreatment method of waste activated sludge (WAS) in this study. First alkaline and MW pretreatment methods were examined separately, then their combination for different conditions was investigated in terms of their effect on COD solubilization, turbidity and capillary suction time (CST). For combined pretreatments, soluble COD to total COD ratio (SCOD/TCOD) of WAS increased from 0.005 (control) to 0.18, 0.27, 0.34 and 0.37 for combined methods of MW and pH-10, 11, 12 and 12.5, respectively. Deteriorated dewaterability due to alkaline pretreatment was also improved due to the incorporation of MW irradiation. Further, with small scale batch anaerobic reactors, pH-10, pH-12, MW (alone), MW + pH-10 and MW + pH-12 pretreated WAS samples were anaerobically digested. Highest total gas and methane productions were achieved with MW + pH-12 pretreatment with 16.3% and 18.9% improvements over control reactor, respectively. Finally the performance of MW + pH-12 pretreatment was examined with 2 L anaerobic semi-continuous reactors for 92 days and compared to that of the control reactors. These reactors were operated at an SRT of 15 days. After steady state, 43.5% and 55% improvements were obtained in respective daily total gas and methane productions. TS, VS and TCOD reductions were improved by 24.9%, 35.4% and 30.3%, respectively based on a relative calculation with respect to control reactors. This way combined alkaline-microwave treatment proved to be an effective sludge minimization method. Pretreated digested sludge had 22% improved dewaterability than unpretreated digested sludge. Higher SCOD and NH₃-N concentrations were measured in the pretreated digested sludge supernatant; however, PO₄-P concentration did not increase much.     

Process modeling and analysis of palm oil mill effluent treatment in an up-flow anaerobic sludge fixed film bioreactor using response surface methodology (RSM)

In this study, the interactive effects of feed flow rate (QF) and up-flow velocity (V up) on the performance of an up-flow anaerobic sludge fixed film (UASFF) reactor treating palm oil mill effluent (POME) were investigated. Long-term performance of the UASFF reactor was first examined with raw POME at a hydraulic loading rate (HRT) of 3 d and an influent COD concentration of 44300 mg/l. Extreme reactor instability was observed after 25 d. Raw POME was then chemically pretreated and used as feed. Anaerobic digestion of pretreated POME was modeled and analyzed with two operating variables, i.e. feed flow rate and up-flow velocity. Experiments were conducted based on a central composite face-centered design (CCFD) and analyzed using response surface methodology (RSM). The region of exploration for digestion of the pretreated POME was taken as the area enclosed by the feed flow rate (1.01, 7.63 l/d) and up-flow velocity (0.2, 3 m/h) boundaries. Twelve dependent parameters were either directly measured or calculated as response. These parameters were total COD (TCOD) removal, soluble COD (SCOD) removal, effluent pH, effluent total volatile fatty acid (TVFA), effluent bicarbonate alkalinity (BA), effluent total suspended solids (TSS), CH4 percentage in biogas, methane yield (Y M), specific methanogenic activity (SMA), food-to-sludge ratio (F/M), sludge height in the UASB portion and solid retention time (SRT). The optimum conditions for POME treatment were found to be 2.45 l/d and 0.75 m/h for QF and V up, respectively (corresponding to HRT of 1.5 d and recycle ratio of 23.4:1). The present study provides valuable information about interrelations of quality and process parameters at different values of the operating variables.     

Operating aerobic wastewater treatment at very short sludge ages enables treatment and energy recovery through anaerobic sludge digestion

Conventional abattoir wastewater treatment processes for carbon and nutrient removal are typically designed and operated with a long sludge retention time (SRT) of 10–20 days, with a relatively high energy demand and physical footprint. The process also generates a considerable amount of waste activated sludge that is not easily degradable due to the long SRT. In this study, an innovative high-rate sequencing batch reactor (SBR) based wastewater treatment process with short SRT and hydraulic retention time (HRT) is developed and characterised. The high-rate SBR process was shown to be most effective with SRT of 2–3 days and HRT of 0.5–1 day, achieving >80% reduction in chemical oxygen demand (COD) and phosphorus and approximately 55% nitrogen removal. A majority of carbon removal (70–80%) was achieved by biomass assimilation and/or accumulation, rather than oxidation. Anaerobic degradability of the sludge generated in the high-rate SBR process was strongly linked to SRT, with measured degradability extent being 85% (2 days SRT), 73% (3 days), and 63% (4 days), but it was not influenced by digestion temperature. However, the rate of degradation for 3 and 4 days SRT sludge was increased by 45% at thermophilic conditions compared to mesophilic conditions. Overall, the treatment process provides a very compact and energy efficient treatment option for highly degradable wastewaters such as meat and food processing, with a substantial space reduction by using smaller reactors and a considerable net energy output through the reduced aerobic oxidation and concurrent increased methane production potential through the efficient sludge digestion.     

Drivers of microbial community composition in mesophilic and thermophilic temperature-phased anaerobic digestion pre-treatment reactors

Temperature-phased anaerobic digestion (TPAD) is an emerging technology that facilitates improved performance and pathogen destruction in anaerobic sewage sludge digestion by optimising conditions for 1) hydrolytic and acidogenic organisms in a first-stage/pre-treatment reactor and then 2) methogenic populations in a second stage reactor. Pre-treatment reactors are typically operated at 55–65 °C and as such select for thermophilic bacterial communities. However, details of key microbial populations in hydrolytic communities and links to functionality are very limited. In this study, experimental thermophilic pre-treatment (TP) and control mesophilic pre-treatment (MP) reactors were operated as first-stages of TPAD systems treating activated sludge for 340 days. The TP system was operated sequentially at 50, 60 and 65 °C, while the MP rector was held at 35 °C for the entire period. The composition of microbial communities associated with the MP and TP pre-treatment reactors was characterised weekly using terminal-restriction fragment length polymorphism (T-RFLP) supported by clone library sequencing of 16S rRNA gene amplicons. The outcomes of this approach were confirmed using 454 pyrosequencing of gene amplicons and fluorescence in-situ hybridisation (FISH). TP associated bacterial communities were dominated by populations affiliated to the Firmicutes, Thermotogae, Proteobacteria and Chloroflexi. In particular there was a progression from Thermotogae to Lutispora and Coprothermobacter and diversity decreased as temperature and hydrolysis performance increased. While change in the composition of TP associated bacterial communities was attributable to temperature, that of MP associated bacterial communities was related to the composition of the incoming feed. This study determined processes driving the dynamics of key microbial populations that are correlated with an enhanced hydrolytic functionality of the TPAD system.     

Athermal microwave effects for enhancing digestibility of waste activated sludge

A bench scale industrial microwave (MW) unit equipped with fiber optic temperature and pressure controls within pressure sealed vessels successfully simulated conventional heating (CH, in water bath). By identical temporal heat temperature profiles for waste activated sludge (WAS) samples, evaluation of the athermal effects of MW irradiation on WAS floc disintegration and anaerobic digestion was achieved. In a pretreatment range of 50-96 degrees C, both MW and CH WAS samples resulted in similar particulate chemical oxygen demand (COD) and biopolymer (protein and polysaccharide) solubilization and there was no discernable MW athermal effect on the COD solubilization of WAS. However, biochemical methane potential (BMP) tests showed improved biogas production for MW samples over CH samples indicating that the MW athermal effect had a positive impact on the mesophilic anaerobic biodegradability of WAS. BMP tests also showed that despite mild inhibition in the first 7d, MW acclimated inoculum digesting pretreated (to 96 degrees C) WAS, produced 16+/-4% higher biogas compared to the control after 15 d of mesophilic batch digestion. However, initial acute inhibition was more severe for non-acclimated inoculum requiring recovery time that was two times longer with only 4+/-0% higher biogas production after 17d. Inoculum acclimation not only accelerated the production of biogas, but also increased the extent of the ultimate mesophilic biodegradation of MW irradiated WAS (after 15-27 d).     

Thermophilic anaerobic digestion of pulp and paper mill primary sludge and co-digestion of primary and secondary sludge

Anaerobic digestion of pulp and paper mill primary sludge and co-digestion of primary and secondary sludge were studied for the first time in semi-continuously fed continuously stirred tank reactors (CSTR) in thermophilic conditions. Additionally, in batch experiments, methane potentials of 210 and 230 m³CH₄/t volatile solids (VS)_added were obtained for primary, and 50 and 100 m³CH₄/tVS_added for secondary sludge at 35 °C and 55 °C, respectively. Anaerobic digestion of primary sludge was shown to be feasible with organic loading rates (OLR) of 1-1.4 kgVS/m³d and hydraulic retention times (HRT) of 16-32 d resulting in methane yields of 190-240 m³CH₄/tVS_fed. Also the highest tested OLR of 2 kgVS/m³d and the shortest HRT of 14-16 d could be feasible, if pH stability is confirmed. Co-digestion of primary and secondary sludge with an OLR of 1 kgVS/m³d and HRTs of 25-31 d resulted in methane yields of 150-170 m³CH₄/tVS_fed. In the digestion processes, cellulose and hemicellulose degraded while lignin did not. pH adjustment and nitrogen deficiency needs to be considered when planning anaerobic digestion of pulp and paper mill wastewater sludges.     

Mesophilic and thermophilic anaerobic digestion of faecal sludge in a pilot plant digester

In many developing countries, the sewage consisting of faecal sludge is discharged untreated into rivers, lakes and coastal areas. This poses a health hazard and a risk to the ecosystem, and wastes a resource which could produce sustainable energy. This paper reports results from an anaerobic digester of 1000L used for digestion of faecal waste at mesophilic and thermophilic conditions. The specific biogas production rate from faecal sludge was in the range of 0.06–0.12 m³/(kg DM.d) at mesophilic conditions at NTP (Normal Temperature & Pressure i.e. 25 °C and 1 atm. Pressure) and 0.1–0.21 m³/(kg DM.d) at thermophilic conditions calculated at NTP. The number of toilet users affects the biogas production with changes in the organic loading rate. The results showed 97% reductionin chemical oxygen demand and 90% reduction in biological oxygen demand of anaerobic digester discharge water as compared to inlet substrate values.     

Enhancement of waste activated sludge aerobic digestion by electrochemical pre-treatment

Electrochemical technology with a pair of RuO₂/Ti mesh plate electrode is first applied to pre-treat Waste Activated Sludge (WAS) prior to aerobic digestion in this study. The effects of various operating conditions were investigated including electrolysis time, electric power, current density, initial pH of sludge and sludge concentration. The study showed that the sludge reduction increased with the electrolysis time, electric power or current density, while decreased with the sludge concentration. Additionally, higher or lower pH than 7.0 was propitious to remove organic matters. The electrochemical pre-treatment removed volatile solids (VS) and volatile suspended solids (VSS) by 2.75% and 7.87%, respectively, with a WAS concentration of 12.9 g/L, electrolysis time of 30 min, electric power of 5 W and initial sludge pH of 10. In the subsequent aerobic digestion, the sludge reductions for VS and VSS after solids retention time (SRT) of 17.5 days were 34.25% and 39.59%, respectively. However, a SRT of 23.5 days was necessary to achieve equivalent reductions without electrochemical pre-treatment. Sludge analysis by Scanning Electron Microscope (SEM) images and infrared (IR) spectra indicated that electrochemical pre-treatment can rupture sludge cells, remove and solubilize intracellular substances, especially protein and polysaccharide, and consequently enhance the aerobic digestion.     

Strategies for changing temperature from mesophilic to thermophilic conditions in anaerobic CSTR reactors treating sewage sludge

Thermophilic anaerobic digestion presents an advantageous way for stabilization of sludge from wastewater treatment plants. Two different strategies for changing operational process temperature from mesophilic (37 degrees C) to thermophilic (55 degrees C) were tested using two continuous flow stirred tank reactors operated at constant organic loading rate of 1.38 g VS/l reactor/day and hydraulic retention time of 20 days. In reactor A, the temperature was increased step-wise: 37 degrees C-->42 degrees C-->47 degrees C-->51 degrees C-->55 degrees C. While in reactor B, the temperature was changed in one-step, from 37 degrees C to the desired temperature of 55 degrees C, The results showed that the overall adaptation of the process for the step-wise temperature increment took 70 days in total and a new change was applied when the process was stabilized as indicated by stable methane production and low volatile fatty acids concentrations. Although the one-step temperature increase caused a severe disturbance in all the process parameters, the system reached a new stable operation after only 30 days indicating that this strategy is the best in changing from mesophilic to thermophilic operation in anaerobic digestion plants.     

Effect of HRT,SRT and temperature on the performance of activated sludge reactors treating bleached kraft mill effluent

Laboratory scale research on the effects of hydraulic retention time (HRT), solids residence time (SRT), high operating temperatures and temperature shocks on activated sludge (AS) treatment of kraft pulping effluent was performed using two 51 continuously fed bioreactors. Baseline performance of the reactors was established at 35°C by operating the reactors at steady state (HRT 10–12 h; SRT 12–15 d) for a period of two months. During this period percent removal of BOD, COD, and toxicity averaged 87.9 ± 4.3, 32.4 ± 9.0, 97.7 ± 0.4, respectively. Reactor MLVSS was 1675 ± 191 mg/l, effluent VSS was 45.5 ± 11.2 mg/l and specific oxygen uptake rate was 16.5 ± 3.3 mg O₂/g MLVSS·h. Varying HRT between 12 and 4 h and SRT between 5 and 15 d indicated that HRT had more of an effect on treatment performance than SRT. Longer HRTs led to improved BOD, COD, toxicity and AOX removal, while longer SRTs were not shown to significantly affect performance. Shorter HRTs and longer SRTs led to significant increases in specific oxygen uptake rates (SOURs). For reactors operated at temperatures between 41 and 50°C, removal of BOD and acute toxicity was comparable to that observed at mesophilic temperatures. COD removal was improved over that observed at mesophilic temperatures, possibly as a result of improved dissolution of organic compounds at the higher temperatures. The effect of temperature shocks (decreases of 7°, 16.5°, 32° and 40.5°C) on reactor performance was proportional to the size of the disturbance. Reactor performance returned to pre-shocking levels within 12–24 h for the two smaller temperature shocks. Approximately 72 h was needed for the system to recover from the two larger temperature shocks (32° and 40.5°C).     

Comparative process stability and efficiency of anaerobic digestion; mesophilic vs. thermophilic

The comparative process stability and efficiency of mesophilic (35 degrees C) and thermophilic anaerobic digestion (55 degrees C) has been evaluated for four different reactor configurations, which are: daily batch-fed single-stage continuously stirred tank reactor (CSTR), continuously fed single-stage CSTR, daily batch-fed two-phase CSTR, and daily batch-fed non-mixed single-stage reactor. The results are discussed for three periods: (1) start-up, (2) steady state, and (3) organic loading rate (OLR) increase until reactor failure (pH below 5.5). During the start-up, the single-stage CSTRs at both temperatures showed the least stability, while the non-mixed single-stage reactors reached steady state in the shortest time with relatively stable pH and low volatile fatty acid (VFA). In the case of the thermophilic non-mixed reactor, efficient removal of propionate occurred but supplementation of nutrients (Ca, Fe, Ni, and Co) was required when VFA increased. The results imply the importance of inorganic nutrients bioavailability. The comparative results of the reactor performance at steady state clearly showed the superior performance of the thermophilic non-mixed reactor with respect to lower VFA, higher gas production and volatile solids removal implying that microbial consortia proximity can alleviate the problem of poor effluent quality in thermophilic system. During the OLR increase until reactor failure, all thermophilic reactors except the thermophilic non-mixed reactor showed increases in propionate concentrations as the OLR increased, while all mesophilic reactors except the mesophilic two-phase system showed little increase in VFA concentrations. When all reactors had the same conditions with OLR increase, the continuously fed reactors showed the lowest gas production, while the non-mixed reactors showed the highest gas production at both temperatures. It is hypothesized that the non-mixing reactor configuration has closer microbial consortia proximity than others. Therefore, the results in this study indicated the importance of microbial consortia proximity. A proposed model for the effect of the distance between two syntrophic bacteria reasonably matched the data in this study.     

Reduced membrane fouling in a novel bio-entrapped membrane reactor for treatment of food and beverage processing wastewater

A novel Bio-Entrapped Membrane Reactor (BEMR) packed with bio-ball carriers was constructed and investigated for organics removal and membrane fouling by soluble microbial products (SMP). An objective was to evaluate the stability of the filtration process in membrane bioreactors through backwashing and chemical cleaning. The novel BEMR was compared to a conventional membrane bioreactor (CMBR) on performance, with both treating identical wastewater from a food and beverage processing plant. The new reactor has a longer sludge retention time (SRT) and lower mixed liquor suspended solids (MLSS) content than does the conventional. Three different hydraulic retention times (HRTs) of 6, 9, and 12 h were studied. The results show faster rise of the transmembrane pressure (TMP) with decreasing hydraulic retention time (HRT) in both reactors, where most significant membrane fouling was associated with high SMP (consisting of carbohydrate and protein) contents that were prevalent at the shortest HRT of 6 h. Membrane fouling was improved in the new reactor, which led to a longer membrane service period with the new reactor. Rapid membrane fouling was attributed to increased production of biomass and SMP, as in the conventional reactor. SMP of 10-100 kDa from both MBRs were predominant with more than 70% of the SMP <100 kDa. Protein was the major component of SMP rather than carbohydrate in both reactors. The new reactor sustained operation at constant permeate flux that required seven times less frequent chemical cleaning than did the conventional reactor. The new BEMR offers effective organics removal while reducing membrane fouling.     

Application of high rate, high temperature anaerobic digestion to fungal thermozyme hydrolysates from carbohydrate wastes

The objective of this study was to examine the feasibility of using a two-step, fully biological and sustainable strategy for the treatment of carbohydrate rich wastes. The primary step in this strategy involves the application of thermostable enzymes produced by the thermophilic, aerobic fungus, Talaromyces emersonii, to carbohydrate wastes producing a liquid hydrolysate discharged at elevated temperatures. To assess the potential of thermophilic treatment of this hydrolysate, a comparative study of thermophilic and mesophilic digestion of four sugar rich thermozyme hydrolysate waste streams was conducted by operating two high rate upflow anaerobic hybrid reactors (UAHR) at 37 °C (R1) and 55 °C (R2). The operational performance of both reactors was monitored from start-up by assessing COD removal efficiencies, volatile fatty acid (VFA) discharge and % methane of the biogas produced. Rapid start-up of both R1 and R2 was achieved on an influent composed of the typical sugar components of the organic fraction of municipal solid waste (OFMSW). Both reactors were subsequently challenged in terms of volumetric loading rate (VLR) and it was found that a VLR of 9 gCOD l⁻¹ d⁻¹ at a hydraulic retention time (HRT) of 1 day severely affected the thermophilic reactor with instability characterised by a build up of volatile fatty acid (VFA) intermediates in the effluent. The influent to both reactors was changed to a simple glucose and sucrose-based influent supplied at a VLR of 4.5 gCOD l⁻¹ d⁻¹ and HRT of 2 days prior to the introduction of thermozyme hydrolysates. Four unique thermozyme hydrolysates were subsequently supplied to the reactors, each for a period of 10 HRTs. The applied hydrolysates were derived from apple pulp, bread, carob powder and cardboard, all of which were successfully and comparably converted by both reactors. The % total carbohydrate removal by both reactors was monitored during the application of the sugar rich thermozyme hydrolysates. This approach offers a sustainable technology for the treatment of carbohydrate rich wastes and highlights the potential of these wastes as substrates for the generation of second-generation biofuels.