Effect of high‐pressure processing on the permeance of selected high‐barrier laminated films

This study investigated the effects of high pressure processing (HPP) on the barrier properties of eight multilayer films. Pouches made from these films were filled with distilled water, sealed and then pressure processed at 600 and 800 MPa for 5, 10 and 20 min at 45°C. Controls were similarly prepared but exposed to atmospheric pressure. After processing, all pouches were dried and their oxygen, carbon dioxide and water vapour permeance determined. Films used in this study were PET/SiO_x /LDPE, PET/Al₂O₃/LDPE, PET/PVDC/nylon/HDPE/PE, PE/nylon/EVOH/PE, PE/nylon/PE, metallized‐PET/EVA/LLDPE, PP/nylon/PP and PET/PVDC/EVA. Results showed that metallized PET was most severely affected by HPP, as its permeance values for oxygen, carbon dioxide and water increased as much as 150%. Copyright © 2000 John Wiley & Sons, Ltd.     

聚烯烃消光膜表面粗糙花纹研究

在固定加工条件和聚丙烯(PP)牌号不变情况下吹塑制备不同配比的聚乙烯/聚丙烯(PE/PP)共混薄膜,使用光学显微镜(OM)和原子力显微镜(AFM)观察膜的表面粗糙花纹和粗糙形态并得到表面粗糙度Ra和峰密度D;由此比较共混体系和单组分体系薄膜的表面粗糙花纹及消光效果,研究PE树脂的熔体指数、支化、共聚组分及PE用量对共混薄膜表面粗糙花纹的影响,并确定聚烯烃薄膜消光性能与表面粗糙花纹的关系。     

Adhesive properties of polypropylene (PP) and polyethylene terephthalate (PET) film surfaces treated by DC glow discharge plasma

In this study, the adhesive properties of the plasma modified polypropylene (PP) and polyethylene terephthalate (PET) film surfaces have been investigated. Hydrophilicity of these polymer film surfaces was studied by contact angle measurements. The surface energy of the polymer films was calculated from contact angle data using Fowkes method. The chemical composition of the polymer films was analyzed by X-ray photoelectron spectroscopy (XPS). Atomic force microscopy (AFM) was used to study the changes in surface feature of the polymer surfaces due to plasma treatment. The adhesion strength of the plasma modified film was studied by T-peel strength test. The results showed a considerable improvement in surface wettability even for short exposure times. The AFM and XPS analyses showed changes in surface topography and formation of polar groups on the plasma modified PP and PET surfaces. These changes enhanced the adhesive properties of polymer film surfaces.     

Influence of polymer type, composition, and interface on the structural and mechanical properties of core/sheath type bicomponent nonwoven fibers

In this study, we investigated the effect of polymer type, composition, and interface on the structural and mechanical properties of core–sheath type bicomponent nonwoven fibers. These fibers were produced using poly(ethylene terephthalate)/polyethylene (PET/PE), polyamide 6/polyethylene (PA6/PE), polyamide 6/polypropylene (PA6/PP), polypropylene/polyethylene (PP/PE) polymer configurations at varying compositions. The crystallinity, crystalline structure, and thermal behavior of each component in bicomponent fibers were studied and compared with their homocomponent counterparts. We found that the fiber structure of the core component was enhanced in PET/PE, PA6/PE, and PA6/PP whereas that of the sheath component was degraded in all polymer combinations compared to corresponding single component fibers. The degrees of these changes were also shown to be composition dependent. These results were attributed to the mutual interaction between two components and its effect on the thermal and stress histories experienced by polymers during bicomponent fiber spinning. For the interface study, the polymer–polymer compatibility and the interfacial adhesion for the laminates of corresponding polymeric films were determined. It was shown that PP/PE was the most compatible polymer pairing with the highest interfacial adhesion value. On the other hand, PET/PE was found to be the most incompatible polymer pairings followed by PA6/PP and PA6/PE. Accordingly, the tensile strength values of the bicomponent fibers deviated from the theoretically estimated values depending on core–sheath compatibility. Thus, while PP/PE yielded a higher tensile strength value than estimated, other polymer combinations showed lower values in accordance with their degree of incompatibility and interfacial adhesion. These results unveiled the direct relation between interface and tensile response of the bicomponent fiber.     

The effect of high‐pressure food processing on the sorption behaviour of selected packaging materials

The sorption behaviour and flavour‐scalping potential of selected packaging films in contact with food simulant liquids (FSLs) (ethanol and acetic acid solutions) were evaluated after high‐pressure processing (HPP). The films used were monolayer polypropylene (PP), a multilayer (polyethylene/nylon/ethylene vinyl alcohol/polyethylene: PE/nylon/EVOH/PE), film and a metallized (polyethylene terephthalate/ethylene–vinyl acetate/linear low‐density polyethylene: metallized PET/EVA/LLDPE) material. D‐limonene was used as the sorbate and was added to each of the FSLs. After HPP treatment at 800 MPa, 10 min, 60°C, the amount of D‐limonene sorbed by the packaging materials and the amount remaining in the FSL was measured. Untreated controls (1 atm, 60°C and 40°C) were also prepared. Extraction of the D‐limonene from the films was performed using a purge/trap method. D‐limonene was quantified in both the films and the FSL, using gas chromatography (GC). The results showed that D‐limonene concentration, in both the films and the food simulants, was not significantly affected by HPP, except for the metallized PET/EVA/LLDPE. Significant differences in D‐limonene sorption were found in comparison with the control pouches. The results also showed that changes in temperature significantly affected the sorption behaviour of all films. Copyright © 2004 John Wiley & Sons, Ltd.     

A ZnO/PET assembly study: Optimization and investigation of the interface region

Zinc oxide thin films are deposited on polyethylene terephthalate (PET) by r.f. magnetron sputtering process from a ceramic target in oxygen–argon plasmas. Structural studies show that the thin films are highly oriented along the (0 0 2) direction of the würtzite phase when the oxygen partial pressure is lower than 0.2 Pa. The crystallinity is accentuated when the oxygen partial pressure of the sputtering gas is increased from 0 to 0.02 Pa. The composition of the films determined by Rutherford backscattering spectrometry (RBS) varies in a wide range and it is necessary to add a few amount of oxygen in the plasma composition to establish the stoichiometry. The oxygen partial pressure is found to influence also the microstructure and consequently the density of the coatings.Various cold plasmas are used to treat the polymer surface before the deposition of zinc oxide films. Wettability measurements show an increase in the polar component of the PET surface free energy whatever the nature of the plasma used for the treatment. This increase is more obvious with the carbon dioxide plasma. XPS examinations of the CO₂ plasma treated PET surface in optimized conditions show a functionalisation of the polymer surface. The carbon dioxide plasma treatments of PET surface are found to enhance the peeling energy. The adhesion level depends also on the sputtering parameters, mainly the oxygen partial pressure and the r.f. power which influence the coating properties. The zinc oxide/PET interface is studied by XPS at the different stages of deposition and at various take-off angles. AFM observations show a regular growth of zinc oxide layers with smooth topographies on PET films. The different findings obtained from C1s, O1s, Zn2p3/2, Zn3p peaks and Auger Zn L₃M_4.5M_4.5 peak are corroborated and discussed. New chemical bonds between the polymer and the further coming zinc oxide thin layer are evidenced.     

Role of package headspace on multilayer films subjected to high hydrostatic pressure

The objective of this study was to systematically examine the effect of high‐pressure processing and package headspace on package integrity and properties. Working pressures were 400 and 600 MPa, and starting vessel temperatures were 30°C, 60°C, and 90°C. Coextruded and laminated multilayers packaging films were studied: film A: (PA/EVOH/PP) and film B: (PET‐AlO_x‐OC/PA6/PP), respectively. The films were made into pouches (0.05 m × 0.10 m) and filled with 30‐mL water as a model food. Various headspace volumes (0, 0.05, 0.10, 0.15, 0.20, 0.25, and 0.30‐cc air/mL H₂O) were introduced into the packaging before processing. Imaging was used to quantify defects such as the formation of white spots on the package surface and delamination of film layers. The results showed that the headspace level and processing initial temperature had a greater effect than the operating pressure on visual defects. The package with 0% headspace did not show any physical damage to the tested films. Furthermore, thermal and mechanical analyses showed that the coextruded film A had better resistance to testing conditions than the laminated structure of film B. The X‐ray diffraction results showed that film B had more defects than film A that altered the crystalline structure. Visual observation revealed white spots and delamination in the inside layer (PP) in both films. The same processing conditions affected the oxygen and water vapour transmission rates of film B more than film A. This work provides a basic guideline to select the right headspace for a given type of packaged food whenever heat and pressure are used simultaneously.     

In Situ Nanoscale In-Plane Deformation Studies of Ultrathin Polymeric Films During Tensile Deformation Using Atomic Force Microscopy and Digital Image Correlation Techniques

The local, nanoscale deformation behavior of ultrathin polyethylene terephthalate (PET) and polyethylene naphthalate (PEN) films used as substrates in magnetic tapes was studied by atomic force microscopy (AFM) and digital image correlation (DIC) techniques. A custom-designed tensile stage was integrated with the AFM to perform uniaxial tension tests on the polymeric films in situ where the film surfaces were imaged simultaneously by AFM. The surface features on the PET and PEN films were used as reference patterns for the DIC processing. To improve the accuracy of the AFM imaging system for the application of the DIC method, a simple, cost-effective experimental procedure was established. Axial and transverse strain fields and Poisson's ratio maps with a spatial resolution of 78.13 nm were constructed via processing the AFM images of unstretched and stretched samples with the DIC software. Results from the AFM studies indicate that the deformation in both PET and PEN is nonuniform at the nanoscale. The nanoscale deformation mechanisms are discussed in conjunction with the structure of the PET and PEN films     

Effect of high‐pressure processing on the mechanical and barrier properties of selected packagings

This investigation focuses on the effect of high‐pressure processing (HPP) on possible changes of the mechanical properties and of the water vapour permeability of seven selected packaging materials. NOD 259 (PA‐PE), BB4L (Cryovac‐Grace packaging), PET/BOA/PE, PET/PVDC/PE, PA/SY, LDPE and EVA/PE were investigated (PET, polyester; PE, polyethylene; SY, surlyn; LDPE, low‐density polyethylene; EVA, polyethylene–vinyl acetate co‐polymer; BOA, biaxially oriented polyamide). These packaging materials were selected because of their interest to the food industry. All had an internal film of PE for food use. High‐pressure tests were realized at 10°C for 10 min at pressures of 200, 400 and 600 MPa, with water as a food‐simulating fluid. The depressurization rate was either rapid (pressure drop in <10s) or slow (20 MPa/min). Permeability to water vapour was realized using the NFF H 00 030–ASTM E96‐90 standard. Mechanical tests were carried out with a tensile testing machine (Lloyd LR5K), according to the NF 54‐102 standard. Maximal stress, rupture stress and strain at rupture were evaluated with non‐treated and treated samples. Obtained results showed that HPP minimally affects the mechanical strength of packaging material. The depressurization rate did not have any significant influence in our conditions. The barrier properties to water vapour were not significantly affected and were even slightly enhanced for LDPE, which is a packaging material commonly used for HPP applications and at least as a food contact material. Copyright © 2006 John Wiley & Sons, Ltd.     

Effect of high‐pressure food processing on the mass transfer properties of selected packaging materials

The effect of high‐pressure processing (HPP) on the total migration into distilled water and olive oil and on the barrier properties of four complex packaging materials were evaluated. The films were polyethylene/ethylene‐vinyl‐alcohol/polyethylene (PE/EVOH/PE), metallized polyester/polyethylene, polyester/polyethylene (PET/PE), and polypropylene‐SiOx (PPSiOx). Pouches made from these films were filled with food simulants, sealed and then processed at a pressure of 400 MPa for 30 min, at 20 or 60°C. Pouches kept at atmospheric pressure were used as controls. Prior to and after treatment, all films were evaluated for their barrier properties (oxygen transmission rate and water vapour transmission rate) and ‘Total’ migration into the two food simulants. In the case of water as the food stimulant, a low ‘Total’ migration was observed and even a lower one after the HPP treatment. In the case of oil as the food simulant, a higher ‘Total’ migration was found compared to the control as a result of damage to the structures during the HPP treatment. The gas permeability of the films increased after the HPP, compared to the control, due to damages in the structure caused during the treatment. The PET/PE film presented minimum changes in properties after HPP. Copyright © 2010 John Wiley & Sons, Ltd.     

Adsorption and association of a symmetric PEO-PPO-PEO triblock copolymer on polypropylene, polyethylene, and cellulose surfaces

The association of a symmetric polyoxyethylene-polyoxypropylene-polyoxyethylene (PEO(19)-PPO(29)-PEO(19)) triblock copolymer adsorbed from aqueous solutions onto polypropylene (PP), polyethylene (PE), and cellulose surfaces was probed using Atomic Force Microscopy (AFM). Significant morphological differences between the polyolefin substrates (PP and PE) and the cellulose surfaces were observed after immersion of the films in the PEO(19)-PPO(29)-PEO(19) solutions. When the samples were scanned, while immersed in solutions of the triblock copolymer, it was revealed that the structures adsorbed on the polyolefin surfaces were smoothed by the adsorbed PEO(19)-PPO(29)-PEO(19). In contrast, those structures on the hydrophilic cellulose surfaces were sharpened. These observations were related to the roughness of the substrate and the energy of interaction between the surfaces and the PEO and PPO polymer segments. The interaction energy between each of the blocks and the surface was calculated using molecular dynamics simulations. It is speculated that the associative structures amply reported in aqueous solution at concentrations above the critical micelle concentration, CMC, are not necessarily preserved upon adsorption; instead, it appears that molecular arrangements of the anchor-buoy type and hemimicelles prevail. The reported data suggests that the roughness of the surface, as well as its degree of hydrophobicity, have a large influence on the nature of the resulting adsorbed layer. The reported observations are valuable in explaining the behavior of finishing additives and lubricants commonly used in textile and fiber processing, as well as the effect of the morphology of the boundary layers on friction and wear, especially in the case of symmetric triblock copolymers, which are commonly used as antifriction, antiwear additives.     

Influence of high‐pressure processing on selected polymeric materials and on the migration of a pressure‐transmitting fluid

This study investigated the migration of 1,2‐propanediol (PG) through selected food packaging films exposed to high‐pressure processing (HPP). Pouches made from these materials were filled with 95% ethanol as a food‐simulating liquid. These packages were then processed using a pilot‐scale high‐pressure food processor at 400, 600 and 827 MPa and 30, 50 and 75°C for 10 min. Controls were processed at similar temperatures and times, but at atmospheric pressure. To investigate any structural changes to these films during HPP, water was used as the food simulant at temperatures of 30, 75, 85, 90 and 95°C and at pressures of 200, 400, 690 and 827 MPa. No detectable PG migration into the polyester/nylon/aluminium (Al) polypropylene (PP) meal‐ready‐to eat (MRE)‐type pouches was observed. PG migration into the nylon/ethylene vinyl alcohol (EVOH)/PE (EVOH) pouches was similar at 30, 50 and 75°C after 10 min under atmospheric pressure. However, PG migration into the EVOH pouches significantly decreased when treated with high pressure at 30, 50 and 75°C. At 75 and 50°C, the PG migration was significantly higher than the amounts detected at 30°C. Visible signs of delamination between the polypropylene (PP) and aluminum (Al) layers were observed in the MRE pouches processed at ≥200 MPa and 90°C for 10 min. This delamination appeared to occur between the PP and Al layers. The differential scanning calorimetric analyses and Fourier transform infrared (FTIR) spectra were similar for the high‐pressure treated pouches when compared to their respective controls. This indicated that there were no HPP‐induced molecular changes to the treated pouches. Results from this study should be useful to HPP users for predicting PG migration trends and in deciding the selection of appropriate packaging materials for use under similar processing conditions. Copyright © 2002 John Wiley & Sons, Ltd.     

A comparative study of oxygen transmission rates through polymer films based on fluorescence quenching

Information on oxygen permeability through polymer films is essential for some applications, especially in food packaging where the control of oxygen levels can be critical in avoiding food spoilage. A permeability testing device using fluorescence‐based optical oxygen sensing was developed as a potential new instrument for measuring the oxygen permeability of packaging films. The fluorescence‐based permeability tester was validated against two existing commercial oxygen permeability measuring devices, the Mocon Ox‐Tran 2/20 and PBI‐Dansensor OPT‐5000. Oxygen transmission rates (OTR) of polylactide (PLA) and nanoclay‐reinforced PLA films, as well as polyethylene/poly(ethylene terephthalate) (PE/PET) and polypropylene/poly(ethylene terephthalate) (PP/PET) laminated films were determined at 23°C and 50% relative humidity using each of these instruments. No significant differences were observed between mean OTR values obtained by the fluorescence method and the corresponding values obtained using the OPT‐5000 but significantly lower values were measured when using the Mocon Ox‐Tran 2/20. In general, oxygen permeability data for the tested films were within the range of values found in the literature; however, in terms of further development, the fluorescence‐based technique gave OTR with relatively high standard deviation compared to the commercial methods and equipment modifications to address this issue are considered desirable. Copyright © 2010 John Wiley & Sons, Ltd.     

Roll‐to‐Roll Cohesive,Coated, Flexible,High‐Efficiency Polymer Light‐Emitting Diodes Utilizing ITO‐Free Polymer Anodes

This paper reports solution‐processed, high‐efficiency polymer light‐emitting diodes fabricated by a new type of roll‐to‐roll coating method under ambient air conditions. A noble roll‐to‐roll cohesive coating system utilizes only natural gravity and the surface tension of the solution to flow out from the capillary to the surface of the substrate. Because this mechanism uses a minimally cohesive solution, the roll‐to‐roll cohesive coating can effectively realize an ultra‐thin film thickness for the electron injection layer. In addition, the roll‐to‐roll cohesive coating enables the fabrication of a thicker polymer anode film more than 250 nm at one time by modification of the surface energy and without wasting the solution. It is observed that the standard sheet resistance deviation of the polymer anode is only 2.32 Ω/□ over 50 000 bending cycles. The standard sheet resistance deviation of the polymer anode in the different bending angles (0 to 180°) is 0.313 Ω/□, but the case of the ITO‐PET is 104.93 Ω/□. The average surface roughness of the polymer anode measured by atomic force microscopy is only 1.06 nm. Because the surface of the polymer anode has a better quality, the leakage current of the polymer light‐emitting diodes (PLEDs) using the polymer anode is much lower than that using the ITO‐PET substrate. The luminous power efficiency of the two devices is 4.13 lm/W for the polymer anode and 3.21 lm/W for the ITO‐PET. Consequently, the PLEDs made by using the polymer anode exhibited 28% enhanced performance because the polymer anode represents not only a higher transparency than the ITO‐PET in the wavelength of 560 nm but also greatly reduced roughness. The optimized the maximum current efficiency and power efficiency of the device show around 6.1 cd/A and 5.1 lm/W, respectively, which is comparable to the case of using the ITO‐glass.     

The preparation and characterization of preferred (110) orientation aluminum nitride thin films on Si (100) substrates by pulsed laser deposition

The preferred (110) oriented aluminum nitride (AlN) thin films have been prepared by pulsed laser deposition on p-Si (100) substrates. The films were characterized with X-ray diffraction, Raman spectroscopy, Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy and atomic force microscope (AFM). The results indicate that the AlN thin films are well-crystallized when laser energy is higher than 300 mJ/puls. The AFM images show that the surface roughness of the deposited AlN thin films gradually increases with increasing laser energy, but the surface morphologies are still very smooth. The crystallinity and morphology of the thin films are found to be strongly dependent on the laser energy.     

Tailoring of the morphology and chemical composition of thin organosilane microwave plasma polymer layers on metal substrates

The growth of thin microwave organosilicon plasma polymers on model zinc surfaces was investigated as a function of the film thickness and the oxygen partial pressure during film deposition. The evolution of the topology of the film was studied by atomic force microscopy (AFM). The nano- and micro-roughness was investigated at the inner and the outer surfaces of the plasma polymers. A special etching procedure was developed to reveal the underside of the plasma polymer and thereby its inner surface. Rough films contained voids at the interface, which reduced the polymer/metal contact area. The increase in oxygen partial pressure led to a smoother film growth with a perfect imitation of the substrate topography at the interface. The chemical structure of the films was determined by infrared reflection absorption spectroscopy (IRRAS), X-ray photoelectron spectroscopy and time-of-flight secondary ion mass spectroscopy (ToF-SIMS). ToF-SIMS at the outer and the inner surface of the plasma polymers showed that the density of methylsilyl groups increases in the outer surface layer of the plasma polymer and depends on the oxygen partial pressure. The chemical composition of the films could be altered to pure SiO₂ without changing the morphology by using oxygen-plasma post-treatment. This was proved by means of IRRAS and AFM. Chemistry and topology of the films were correlated with the apparent water contact angle. It was found that a linear relationship exists between the nanoscopic roughness of the plasma polymer and the static contact angle of water. Superposition of a nanoscopic roughness of the metal surface and the nanoscopic roughness of methylsilyl-rich films led to ultra-hydrophobic films with water contact angles up to 160°.     

Crystalline structure and morphology in uniaxially oriented polypropylene film modified with nanosilica

Silica‐polypropylene (PP) composite resins were prepared with nanosilica particles and PP resin through melt blending. This composite resin was used to prepare uniaxially oriented PP film under certain conditions. Surface and cross‐section morphologies of the PP films were analyzed by SEM, while the crystalline phase, crystalline orientation, and grain size of the PP films were analyzed by X‐ray diffraction (XRD). Crystallinity was analyzed by differential scanning calorimetry (DSC). The mechanical properties, heat resistance, and barrier properties of the film were tested and analyzed. The PP melts formed shish‐kebab structure when subjected to shearing or stretching at near‐melting temperatures. The ratio of the intensity of the XRD of 040 crystal surface to that of the 110 crystal surface was greater than 0.71. The modified polypropylene melt was subjected to tensile action at 30°C on a cooling roller, resulting in a specially oriented structure. However, the ratio of the intensity of the XRD of the 040 crystal surface to that of the 110 crystal surface did not change. Under the same processing conditions (ie, low cooling temperature and high unidirectional tension), a transverse 040 wafer was formed on the surface of the unmodified film, but polypropylene film modified by nanosilica was not found. The fiber‐like shish‐kebab structure with regular arrangement appeared on the film. The change in the microstructure of the modified polypropylene film resulted in a material with excellent mechanical properties, toughness, barrier property, and heat resistance.     

Contact angle analysis of low-temperature cyclonic atmospheric pressure plasma modified polyethylene terephthalate

Polyethylene terephthalate (PET) films are modified by cyclonic atmospheric pressure plasma. The experimentally measured gas phase temperature was around 30 °C to 90 °C, indicating that this cyclonic atmospheric pressure plasma can treat polymers without unfavorable thermal effects. The surface properties of cyclonic atmospheric pressure plasma-treated PET films were examined by the static contact angle measurements. The influences of plasma conditions such as treatment time, plasma power, nozzle distance, and gas flow rate on the PET surface properties were studied. It was found that such cyclonic atmospheric pressure plasma is very effective in PET surface modification, the reduced water contact angle was observed from 74° to less than 37° with only 10 s plasma treatment. The chemical composition of the PET films was analyzed by X-ray photoelectron spectroscopy (XPS). Atomic force microscopy (AFM) was used to study the changes in PET surface feature of the polymer surfaces due to plasma treatment. The photoemission plasma species in the continuous cyclone atmospheric pressure plasma was identified by optical emission spectroscopy (OES). From OES analysis, the plasma modification efficiency can be attributed to the interaction of oxygen-based plasma species in the plasma with PET surface. In this study, it shows a novel way for large scale polymeric surface modification by continuous cyclone atmospheric pressure plasma processing.     

Mechanical and thermal behaviour of flexible food packaging polymeric films materials under high pressure/temperature treatments

The effect of high‐pressure processing on mechanical and thermal properties of four complex packaging materials (polyethylene/ethylene vinyl alcohol/ polyethylene: PE/EVOH/PE; metallized polyester/polyethylene: PETmet/PE; polyester/polyethylene: PET/PE; polypropylene SiOx recovered: PPSiOx) was studied. Pouches of the different materials containing distilled water or olive oil as food simulants, as well as empty ones, were subjected to 400 MPa for 30 min, at temperatures of 20 or 60°C. Delamination and wrinkling were a general consequence of the high‐pressure processing of multilayer polymeric systems. However, no significant changes were observed regarding the mechanical properties of PE containing laminates after pressurization. PPSiOx underwent significant modifications as SiOx completely broke down. Neither thermal property was affected by pressure, as it was the processing temperature that induced tempering effects on the crystallization behaviour of polymeric components. Only PE/EVOH/PE, when in contact with water as a simulant, presented a decrease in the melting point temperature. Copyright © 2008 John Wiley & Sons, Ltd.     

The mechanism of adhesion and printability of plasma processed PET films

Of the several techniques available for the surface modification, plasma processing has proved to be very appropriate. The low temperature plasma is a soft radiation source and it affects the material only over a few hundred Å deep, the bulk properties remaining unaffected. Plasma surface treatment also offers the advantage of greater chemical flexibility. PET films are widely used for packaging and electrical insulation. The studies of adhesion and printability properties are important. In the present study PET films are treated in air plasma for different time of treatment. The improvement in adhesion is studied by measuring T-peel and Lap shear strength. In addition, printability of plasma treated PET films is studied by cross test method. It has been found that printability increases considerably for plasma treatment of short duration. Therefore it is interesting to study the surface composition and morphology by contact angle measurement, ESCA and AFM. Surface energy and surface roughness can be directly correlated to the improvement in above-mentioned surface related properties. It has been found that the surface oxidation occurs containing polar functional groups such as C-O, COO. A correlation of all such observations from different techniques gives a comprehensive picture of the structure and surface composition of plasma treated PET films.