Synthesis and characterization of phthalonitrile resins from ortho‐linked aromatic and heterocyclic monomers

This article describes the synthesis and properties of phthalonitrile polymers prepared from three different ortho‐linked monomers, namely 2,2′‐bis(3,4‐dicyanophenoxy)biphenyl, 1,2‐bis(3,4‐dicyanophenoxy)benzene and 2,2′‐bis(3,4‐dicyanophenoxy)‐1,3,4‐oxadiazole. The resins exhibited a low complex viscosity, with a varying range of processing temperatures for all three systems. Thermogravimetric analysis showed that the synthesized polymers exhibited high thermal and thermo‐oxidative stability. The high char yields, which ranged from 64 to 69% at 900 °C under nitrogen atmosphere, and the high glass transition temperatures of the polymers indicated a high crosslinking density in the network structure. Dynamic mechanical measurements demonstrated that the fully cured monomer 2,2′‐bis(3,4‐dicyanophenoxy)‐1,3,4‐oxadiazole exhibited no change in glass transition temperature or in storage modulus up to 500 °C. © 2013 Society of Chemical Industry     

High‐optical transparency and low‐dielectric constant of new organosoluble polyamides containing trifluoromethyl and xanthene groups

A series of fluorinated polyamides was prepared directly by low‐temperature polycondensation of a new cardo diacid chloride, 9,9‐bis[4‐(4‐chloroformylphenoxy)phenyl]xanthene (BCPX), with various diamines containing trifluoromethyl substituents in N,N‐dimethylacetamide (DMAc). Almost all polyamides showed excellent solubility in amide‐type solvents such as DMAc and could also be dissolved in pyridine, m‐cresol, and tetrahydrofuran. These polymers had inherent viscosities between 0.77 and 1.31 dL g^?1, and their weight‐average molecular weights and number‐average molecular weights were in the range of 69,000–102,000 and 41,000–59,000, respectively. The resulting polymers showed glass transition temperatures between 240–258°C and 10% weight loss temperatures ranging from 484°C to 517°C and 410°C to 456°C in nitrogen and air, respectively, and char yields at 800°C in nitrogen higher than 55%. All polymers were amorphous and could be cast into transparent, light‐colored, and flexible films with tensile strengths of 81–100 MPa, elongations at break of 8–12%, and tensile modulus of 1.6–2.1 GPa. These polymers had low‐dielectric constants of 3.34–3.65 (100 kHz), low‐moisture absorption in the range of 0.76–1.91%, and high transparency with an ultraviolet–visible absorption cut‐off wavelength in the 322–340 nm range. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation of silicon‐/phosphorous‐containing epoxy resins from the fusion process to bring a synergistic effect on improving the resins' thermal stability and flame retardancy

Epoxy resins containing both phosphorous and silicon were prepared via the fusion process of reacting a phosphorous diol and a silicon diol with a bisphenol‐A‐type epoxy. With various feeding ratios of the reactants, epoxy resins with different phosphorous and silicon contents were obtained. Through curing the epoxies with diaminodiphenylmethane, the cured epoxy resins exhibit tailored glass transition temperatures (159–77°C), good thermal stability (>320°C), and high char yields at 700°C under air atmosphere. The high char yield was demonstrated to come from the synergistic effect of phosphorous and silicon, where phosphorous enriches char formation and silicon protects the char from thermal degradation. Moreover, high flame retardancy of the epoxy resins was found by the high LOI value of 42.5. The relationship of the char yields at 700°C under air atmosphere (ρ) and the LOI values of the epoxy resins could be expressed as LOI = 0.62ρ + 19.2. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 404–411, 2003     

Synthesis and characterization of 4,4′‐diaminodiphenyl methane‐based benzoxazines and their polymers

A series of diamine‐based benzoxazine precursors have been prepared using 4,4′‐diaminodiphenyl methane, formaldehyde, and different phenol derivatives including phenol, p‐cresol, and 2‐naphthol. Their chemical structures were identified by FTIR, ¹H NMR, and elemental analysis. The curing reactions of those precursors were monitored by FTIR and DSC. The obtained materials exhibited higher glass transition temperature and char yields than the corresponding bisphenol‐A based polybenzoxazines. The polybenzoxazine prepared from phenol showed the highest char yields of 65% and thermal stability with 5 and 10% weight‐loss temperatures at 346 and 432°C, respectively. The polybenzoxazine prepared from 2‐naphthol exhibited the highest glass transition temperature at 244°C. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis and characterization of readily soluble polyarylates derived from either 1,1‐bis(4‐hydroxyphenyl)‐1‐phenylethane or tetramethylbisphenol A and aromatic diacid chlorides

A series easily soluble polyarylates were synthesized from either 1,1‐bis(4‐hydroxyphenyl)‐1‐phenylethane or tetramethylbisphenol A with various aromatic diacid chlorides by the two‐phase interfacial polycondensation. These polyarylates have the inherent viscositiesin the range of 0.36–0.97 dL/g, and their number‐average and weight‐average molecular weights determined by gel permeation chromatography are 14,200–43,200 and 31,900–102,500, respectively. All these polyarylates are readily soluble in a wide range of organic solvents, thus these polymers can be convenient to process into heat resistance films by cast, spin‐ or dip‐coating. The polyarylates have the glass transition temperatures in the range of 165.0–201.6°C. The pendent phenyl‐containing polyarylates reveal excellent thermal stability, and their initial degradation temperatures are all above 480°C and char yields at 700°C are 37.97–40.53% in nitrogen atmosphere. However, the polymers prepared from tetramethylbisphenol A have a large decrease in thermal stability, and their initial degradation temperatures in nitrogen are only about 440°C. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and characterization of copolyimides with high solubility

A series of copolyimides were prepared from various diamines (polysiloxane and isophorone units) with aromatic tetracarboxylic dianhydrides via a two‐step (thermal imidization) method. The monomers and polymers were produced in high yields, and the copolyimides containing Si? O? C bonds and asymmetric meta catenation in the polymer backbone exhibited good solubility. The glass‐transition temperatures (T_g's) of all the copolyimides were found to be 201–262 and 215–258°C by differential scanning calorimetry (DSC) and dynamic mechanical analysis, respectively. Thermogravimetric analyses indicated that the polymers were fairly stable up to 502–578°C (10 wt % loss in N2) and 490–574°C (10 wt % loss in air). The char yields at 800°C in N2 and air atmospheres were 26–59 and 20–53%, respectively. The copolymerization results, determined with 1H‐NMR and DSC, indicated a random copolymer. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1963–1970, 2003     

Synthesis and characterization of new heat-resistant polyamides bearing an <Emphasis Type="Italic">s</Emphasis>-triazine ring under green conditions

In this work, cyanuric chloride was reacted with morpholine to obtain 2,4-dichloro-6-morpholino-1,3,5-triazine, which was then reacted with 4-aminobenzoic acid, yielding a new triazine monomer containing dicarboxylic acid. The chemical structure and purity of this monomer was confirmed by different techniques. Direct polycondensations of this diacid with several aromatic diamines were carried out in a molten ionic liquid, tetrabutylammonium bromide. Polyamides (PAs) with moderate inherent viscosities in the range 0.32–0.38 dL g^?1 were obtained in high yields. These PAs were characterized by Fourier transform infrared spectroscopy, ¹H NMR spectroscopy, X-ray powder diffraction, inherent viscosity measurements, and elemental analysis. All of the PAs were found to be amorphous, to possess outstanding solubilities, and to be easily dissolved in amide-type polar aprotic solvents. The thermal properties of the PAs were evaluated by thermogravimetric analysis and differential scanning calorimetry. These polymers showed good thermal stability with glass transition temperatures (T _g) of 223–248°C, and their 10% weight loss temperatures were around 448°C and 460°C, confirming their good thermal stability. The char yields of these polymers were 53–59%, and, given their LOI values of 39–41, these polymers also show good flame retardancy.     

Matrix resins based on bismaleimide–1,2-polybutadienes

Improved thermally stable matrix resins have been obtained by the incorporation of 1,2-polybutadiene in 4,4′-bismaleimidodiphenylmethane. The thermal curing was performed at 185–195°C for 2.5 h and at 230–235°C for 45 min to give tough crosslinked polymers. The thermal curing reaction was monitered using FT-IR and differential scanning calorimetry. Thermogravimetric analysis of the cured resins have shown improved thermal stability up to 490–480°C both in air and nitrogen atmospheres. The char yield obtained in nitrogen at 800°C was in the range of 50–49%. Graphite cloth laminates were prepared and tested. The laminates showed improved tensile strength over to parent bismaleimide. 1,2-Polybutadiene was hydrogenated using 10% palladized-charcoal. The resulting polymer was characterized by using IR and ¹H-NMR, which showed reduction of 15% pendent vinyl double bonds.     

Synthesis and thermal property of boron–silicon– acetylene hybrid polymer

Inorganic–organic boron–silicon–acetylene hybrid polymer (PABS) was prepared by the polycondensation reaction between phenylboric acid and diphenyldichlorosilane and then terminated by phenylacetylene. The structure was characterized by using FTIR, ¹³C‐NMR, ¹H‐NMR, and GPC. PABS was a kind of resin exhibited high viscous at room temperature and good solubility in common organic solvents. The thermal and oxidative properties were evaluated by DSC and TGA. Exothermal peak at 370°C observed by DSC was attributed to reaction of the acetylene units. PABS showed excellent thermal and oxidative stability, and TGA exhibited the temperature of 5% weight loss (Td₅) was 625°C and char yield at 900°C was 90.0% in nitrogen. Surprisingly, both Td₅ and char yield at 900°C showed slightly increase in air, which was 638°C and 90.9%, respectively. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and characterization of new aromatic polyesters and poly(ester-imide)s containing phosphorous cyclic bulky groups

New phosphorous-containing polyesters were prepared by polycondensation of 2-(6-oxido-6H-dibenz<c,e><1,2>oxaphosphorin-6-yl)-1,4-naphthalene diol, 1, with different aromatic dicarboxylic acids using a SOCl₂/pyridine condensing agent. Two poly(ester-imide)s were prepared by polycondensation in solution at high temperature of the same aromatic bisphenol 1, with diacid chlorides containing preformed imide rings. The most of the polymers were easily soluble in polar organic solvents such as N-methylpyrrolidone, N,N-dimethylformamide and chloroform. They showed high thermal stability, the decomposition temperature being in the range of 330-442 °C and glass transition in the temperature range of 193-226 °C. One of these polymers exhibited thermotropic liquid crystalline behavior. Due to the presence of phosphorus the polymers gave high char yield in termogravimetric analysis, hence good flame retardant properties.     

One-pot synthesis of soluble wholly aromatic liquid crystalline copoly(ester amide)s with high thermal and dimensional stability

Abstract

Thermotropic liquid crystalline polymers (LCPs) have been of great interest for electronic packaging. Herein, we introduce a series of wholly aromatic, thermotropic LCPs from copoly(ester amide)s of 6-hydroxy-2-naphthalic acid, isophthalic acid, terephthalic acid, and 4-aminophenol, prepared by a convenient one-pot melt polycondensation. Almost synthesized copoly(ester amide)s exhibited good solubility in common organic solvents at room temperature. Furthermore, they possessed high thermal stability with 2% degradation temperatures (T_id) of 359–368?°C and the char yields (at 600?°C) of 50.3–55.6%. The synthesized copoly(ester amide)s had relatively low coefficient of thermal expansion (CTE) values, which were 35.85–41.21?ppm °C^?1 in the temperature range of 50–200?°C. Furthermore, an annealing process could be employed to improve the thermomechanical properties of synthesized polymers. For instance, the CTE of sample LCP3 in range temperature of 275–315?°C was reduced by more than 90% after annealing at 320?°C for 1?h, implying the feasibility for electronic packaging.     

Synthesis and characterization of novel soluble poly(ether ketone sulfone)s with pendant polychloro groups

A novel monomer of tetrachloroterephthaloyl chloride (TCTPC) was prepared by the chlorination of terephthaloyl chloride catalyzed by ferric chloride at 175–180°C for 10 h and confirmed by FTIR, MS, and elemental analysis. Five new polychloro substituted poly(aryl ether ketone sulfone)s (PEKSs) with inherent viscosities of 0.68–0.75 dL/g have been prepared from 4,4′‐diphenoxydiphenylsulfone, 4,4′‐bis(2‐methylphenoxy) diphenylsulfone, 4,4′‐bis(3‐methylph‐enoxy)diphenylsulfone, 4,4′‐bis(2,6‐dimethylphenoxy)diphenylsulfone, and 4,4′‐bis(1‐naphthoxy)‐diphenylsulfone with TCTPC by electrophilic Friedel‐Crafts acylation in the presence of DMF with anhydrous AlCl₃ as a catalyst in 1,2‐dichloroethane, respectively. These polymers having weight–average molecular weight in the range of 76,600–83,900 are all amorphous and show high glass transition temperatures ranging from 213 to 250°C, the 5% weight loss temperature over 450°C, high char yields of 60–67% at 700°C in nitrogen and good solubility in CHCl₃ and polar solvents such as DMF, DMSO, and NMP at room temperature. All the polymers formed transparent, strong, and flexible films, with tensile strengths of 85.1–90.8 MPa, Young's moduli of 2.52–3.24 GPa, and elongations at break of 21.2–27.2%. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and characterization of poly (ether ether ketone)s containing benzimidazolone units

A series of novel poly(ether ether ketone)s containing benzimidazolone groups (PNBEEKs) with precise structures in high yields were synthesized from various stoichiometric ratio mixtures of benzimidazolone, 4,4′-dihydroxybenzophenone and 4,4′-difluorobnzophenone via a C–N/C–O coupling reaction process using sulfolane as a solvent. The reaction was carried out at 210 °C in the presence of anhydrous potassium carbonate. The structures of the resulted polymers were characterized by means of FT-IR, ¹H NMR spectroscopy, ¹³C NMR spectroscopy, and elemental analysis, and the results were largely consistent with the proposed structure. XRD studies revealed that the incorporation of benzimidazolone groups increased the crystallinity of the resulted polymers. At the same time, as the benzimidazolone unit content in the copolymer increased, the solvent resistance properties and thermal properties of the prepared polymers improved. The polymers showed high glass transition temperatures (T_g?=?126–221 °C) and high thermal stability (T_d5%?=?497–593 °C in nitrogen, 466–588 °C in air). Moreover, the resulted polymers showed good fluorescence properties and the fluorescence emission peak was 435 nm.     

Synthesis and properties of novel soluble aromatic polyamides containing 4-aryl-2,6-diphenylpyridine moieties and pendant fluorinated phenoxy groups

Three diamine monomers containing pyridine groups were prepared via the modified Chichibabin reaction of aromatic aldehydes with 4′-nitroacetophenone, followed by reduction with hydrazine hydrate in the presence of Pd/C. Novel aromatic polyamides containing 4-aryl-2,6-diphenylpyridine moieties and pendant fluorinated phenoxy groups were synthesized from these diamines and two fluorinated isophthaloyl dichlorides by the low temperature solution polycondensation in N,N-dimethylacetamide (DMAc). All the polymers are amorphous and readily soluble in strong polar organic solvents such as DMAc, N-methyl-2-pyrrolidinone (NMP), N,N-dimethylformamide (DMF), and dimethyl sulfoxide (DMSO) at room temperature. The resulting polymers showed glass transition temperatures between 270 and 314 °C and 5 % weight loss temperatures ranging from 442 °C to 475 °C, and char yields at 800 °C higher than 53 % in nitrogen. These polyamides could be cast into transparent, flexible and strong films from DMAc solution with tensile strengths of 72.5–87.3 MPa, tensile moduli of 2.35–2.87 GPa, and elongations at break of 5.3–9.5 %. The polyamide films exhibited low dielectric constants of 3.21–3.54 (1 MHz), low water uptakes in the range of 1.17–1.38 %, and high transparency with an ultraviolet-visible absorption cut-off wavelength in the 380–391 nm range.     

Synthesis and properties of novel aromatic polyamides with xanthene cardo groups

Two novel monomers, 9,9‐bis[4‐(4‐carboxyphenoxy)phenyl]xanthene (BCAPX) and 9,9‐bis[4‐(4‐aminophenoxy)phenyl]xanthene (BAPX) were prepared in two main steps starting from nucleophilic substitution of 9,9‐bis(4‐hydroxyphenyl)xanthene (BHPX) with p‐fluorobenzonitrile and p‐chloronitrobenzene, respectively. Using triphenyl phosphite and pyridine as condensing agents, two series of polyamides containing xanthene cardo groups with the inherent viscosities (0.82–1.32 dL/g) were prepared by polycondensation from BCAPX with various aromatic diamines or from BAPX with various aromatic dicarboxylic acids in an N‐methyl‐2‐pyrrolidone (NMP) solution containing dissolved calcium chloride, respectively. All new polyamides were amorphous and readily soluble in various polar solvents such as N,N‐dimethylformamide (DMF), NMP, N,N‐dimethylacetamide (DMAc) and pyridine. These polymers showed relatively high glass transition temperatures between 264 and 308°C, decomposition temperatures at 10% weight loss ranging from 502 to 540°C and 488 to 515°C in nitrogen and air, respectively, and char yields at 800°C in nitrogen higher than 56%. Transparent, flexible, and tough films of these polymers cast from DMAc solutions exhibited tensile strengths ranging from 86 to 109 MPa, elongations at break from 13 to 22%, and initial moduli from 2.15 to 2.63 GPa. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis of soluble and thermally stable poly(N‐arylenebenzimidazole)s

Six new bis(benzimidazolyl) monomers containing ether, sulfonyl and ketone groups were synthesized efficiently. A series of poly(N‐arylenebenzimidazole)s were prepared using an aromatic nucleophilic displacement reaction that removed the N–H sites from the novel bis(benzimidazolyl) derivatives with activated aromatic difluorides in sulfolane. The reaction was carried out at 210 °C in the presence of anhydrous potassium carbonate. All resulting polymers showed essentially amorphous patterns. This was consistent with the calculated results. Differential scanning calorimetry and thermogravimetric measurements showed that the polymers had high glass transition temperatures (>240 °C), good thermostability and high decomposition temperatures (>400 °C). These novel polymers also showed easy solubility. © 2013 Society of Chemical Industry     

Thermal stability,solubility, and fluorescence property of poly(arylene ether ketone)s bearing <Emphasis Type="Italic">N</Emphasis>-arylenebenzimidazole units

A series of novel random poly(arylene ether ketone)s containing N-arylenebenzimidazolyl groups with precise structures in high yields were synthesized from 2-(2′-hydroxyphenyl) benzimidazole and 4,4′-dihydroxybenzophenone with 4,4′-difluorobenzophenone via nucleophilic substitution polycondensation reaction using sulfolane as a solvent. The reaction was carried out at 210 °C in the presence of anhydrous potassium carbonate. The structures of the resulted polymers were characterized by means of FT-IR, ¹H NMR spectroscopy, and elemental analysis, and the results were largely consistent with the proposed structure. X-ray diffraction studies revealed that the incorporation of N-arylenebenzimidazolyl groups decreased the crystallinity of the resulted polymers. As the benzimidazole unit content in the copolymer increased, the solubility and thermal behavior of the prepared polymers improved. The novel poly(arylene ether ketone)s exhibited glass transition temperatures (T _gs) in the range 188–237°C, and there was a good linearity relationship between T _g values and the content of benzimidazolyl groups. The 5% decomposition temperatures were within the range of 512–539 °C in nitrogen and 496–540 °C in air indicating their good thermal stability. Tensile tests of the films showed that these polymers have desirable mechanical properties. Moreover, the resulting polymers showed good fluorescence properties.     

Synthesis and characterization of polyamides and poly(amide‐imide)s derived from 2,6‐bis(3‐aminophenoxy)benzonitrile or 2,6‐bis(4‐aminophenoxy)benzonitrile

A series of polyamides and poly(amide‐imide)s was prepared by direct polycondensation of ether and nitrile group containing aromatic diamines with aromatic dicarboxylic acids and bis(carboxyphthalimide)s respectively in N‐methyl 2‐pyrrolidone (NMP) using triphenyl phosphite and pyridine as condensing agents. New diamines, such as 2,6‐bis(4‐aminophenoxy)benzonitrile and 2,6‐bis(3‐aminophenoxy)benzonitrile, were prepared from 2,6‐dichlorobenzonitrile with 4‐aminophenol and 3‐aminophenol, respectively, in NMP using potassium carbonate. Bis(carboxyphthalimide)s were prepared from the reaction of trimellitic anhydride with various aromatic diamines in N,N′‐dimethyl formamide. The inherent viscosities of the resulting polymers were in the range of 0.27 to 0.93 dl g^?1 in NMP and the glass transition temperatures were between 175 and 298 °C. All polymers were soluble in dipolar aprotic solvents such as dimethylsulfoxide, dimethylacetamide and NMP. All polymers were stable up to 350 °C with a char yield of above 40 % at 900 °C in nitrogen atmosphere. All polymers were found to be amorphous except the polyamide derived from isophthalic acid and the poly(amide‐imide)s derived from diaminodiphenylether and diaminobenzophenone based bis(carboxyphthalimide)s. Copyright © 2004 Society of Chemical Industry     

New soluble cyano‐containing poly(arylene ether) copolymers bearing pendant xanthene groups

Homopolymers and copolymers of poly(arylene ether nitrile) (PAEN)‐bearing pendant xanthene groups were prepared by the nucleophilic substitution reaction of 2,6‐difluorobenzonitrile with 9,9‐bis(4‐hydroxyphenyl)xanthene (BHPX) and with various molar proportions of BHPX to hydroquinone (100/0 to 40/60) with N‐methyl‐2‐pyrrolidone (NMP) as a solvent in the presence of anhydrous potassium carbonate. These polymers had inherent viscosities between 0.61 and 1.08 dL/g, and their weight‐average molecular weights and number‐average molecular weights were in the ranges 34,200–40,800 and 17,800–20,200, respectively. All of the PAENs were amorphous and were soluble in dipolar aprotic solvents, including NMP, N,N‐dimethylformamide, and N,N‐dimethylacetamide and even in tetrahydrofuran and chloroform at room temperature. The resulting polymers showed glass‐transition temperatures (T_g's) between 220 and 257°C, and the T_g values of the copolymers were found to increase with increasing BHPX unit content in the polymer. Thermogravimetric studies showed that all of the polymers were stable up to 422°C with 10% weight loss temperatures ranging from 467 to 483°C and char yields of 54–64% at 700°C in nitrogen. All of the new PAENs could be cast into transparent, strong, and flexible films with tensile strengths of 106–123 MPa, elongations at break of 13–17%, and tensile moduli of 3.2–3.7 GPa. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and properties of polycyclic phosphonate resins using one-pot method under ultrasound irradiation

Novel polycyclic phosphonates were first synthesized from novolac phenol formaldehyde (PF) resins under ultrasound irradiation in the absence of phase transfer catalyst (PTC). Experimental results demonstrated that ultrasound can accelerate the cycle condensation of the novolac PF resin in good yield. The chemical structure of the synthesized polycyclics was characterized using Gel-permeation chromatography (GPC), Fourier transfer infrared (FTIR), ¹H- and ³¹P-nuclear magnetic resonance (NMR). Thermal properties of these polycyclics were determined by TG/IR analysis. The results showed that the induced cyclical phosphonate resins can greatly inhibit the oxidative weight loss of the polycyclic phosphonates, leading to very high char yields at temperatures higher than 700 °C. The char yields remained still about 4 wt.% while the weight remaining of phosphonate-free phenol formaldehyde (PF) resin was almost 0% at 600 °C. This indicates that the synthesized polycyclic phosphonates could be the potential candidates as a flame retardant for the polymers such as polycarbonate, epoxy resin and poly(ethylene terephthalate) etc.