共查询到18条相似文献,搜索用时 390 毫秒
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灰铸铁缸体切削加工性能的影响因素分析 总被引:1,自引:0,他引:1
综述了影响灰铸铁缸体切削加工性的因素,包括化学成分、熔炼及孕育处理方法、石墨和基体组织中的硬质点.认为w(C)量不是影响灰铸铁加工性能的主要因素;应严格控制w(Si)量,因为w(Si)量高使 A1 温度升高,珠光体片间距大、强度低;w(S)在0.08%~0.12%是有利的,而MnS与加工性的关系还有待验证.建议Cr与Mn、Si和微量Sb复合加入;w(Cu)的合理加入量在0.155~0.25%,w(Sn)应低于0.1%,w(Sb)在0.004%~0.006%为宜.指出灰铸铁缸体铁液由冲天炉-感应炉双联熔炼为好,随流孕育对提高硬度和降低断面敏感性有一定作用;共晶团细化,虽然灰铸铁的强度和硬度增加,却并不一定恶化加工性能. 相似文献
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详细阐述了含Ni高强度灰铸铁的试验方法,生产结果显示:试样的石墨形态为A型,石墨大小为4级,珠光体体积分数为95%;φ20 mm的试样的抗拉强度平均值为324 MPa,硬度平均值为216 HBW;50%存活率时其拉压疲劳极限约为95 MPa,满足技术要求。总结了提高灰铸铁性能的主要措施:(1)在炉料熔炼时,增加Si C进行熔炼,促进铁液凝固时的形核生成;(2)增加孕育量和改变二次孕育处理方式,有利于细化石墨,增加石墨数量,提高材料性能;(3)优化铁液中的C、Si、Cu、Mo、Sn元素,同时在铁液中加入Ni,可提高材料的力学性能。 相似文献
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通过对灰铸铁进行合金化处理,研究了w(Cu)量对WP12气缸体金相组织和力学性能的影响。结果表明:(1)随着w(Cu)量的增加,灰铸铁的抗拉强度和硬度均有一定幅度的提高,当w(Cu)量达到0.60%~0.80%时,其抗拉强度为235MPa,硬度为195 HB;w(Cu)量达到0.8%以上,抗拉强度的提升已不明显。(2)不同w(Cu)量的灰铸铁,其石墨形态均为A型,珠光体体积分数可达98%以上;在w(Cu)量低于0.8%时,随着w(Cu)量的增加,Cu细化珠光体的作用明显增大,当w(Cu)量大于0.8%以后,Cu细化珠光体的作用不再增大。 相似文献
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在CE为4.4%~4.5%的高导热铸铁制动盘中加入不同量的铌合金,研究了Nb对其组织和力学性能的影响。结果表明,CE为4.4%、w(Nb)量为0.09%时,高导热铸铁制动盘石墨组织细化,力学性能得到一定的提高,磨损量降低,制动盘的抗热裂性提高。 相似文献
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介绍钒在铸铁中的作用及含钒铸铁材料。其中包括钒在铸铁中的存在状态及分布规律,含钒铸铁的组织、性能及国内外含钒铸铁的应用情况,同时介绍了含钒贝氏体球铁的最新研究进展。 相似文献
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Hardy Mohrbacher 《现代铸铁》2011,(2):28-33
介绍了铌合金在灰铸铁、球墨铸铁、不完全激冷(indefinite chill)铸铁和镍抗可焊接(weldable Ni-Resist)铸铁中的应用情况;分析了铌合金在铸铁中的作用机理,认为NbC能为共晶团提供核心是加Nb细化共晶团的原因,而且NbC的弥散分布可以提高铸铁耐磨性、硬度和强度;综述了铌合金化技术原理,指出铸铁加铌合金化主要有与固体废铁料一起加入大块料和出铁时加入细颗粒两种较为经济的方法。 相似文献
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介绍了铌铬白口铸铁中的碳化物形态及分布规律。认为铌在白口铸铁中以NbC形式与奥氏体形成共晶体,在共晶体内,NbC呈条形放射状;在铌铸铁中加入钛,TiC先于NbC析出,随后NbC围绕TiC结晶,最终形成团块状,使这种白口铸铁具有更高的抗磨性能和更高的韧性。 相似文献
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Liu Jin-hai Yan Jian-shuai Zhao Xue-bo Fu Bin-guo Xue Hai-tao Zhang Gui-xian Yang Peng-hui 《中国铸造》2020,17(4):260-271
The quantity and morphology of spheroidal graphite have an important effect on the properties of ductile iron,and the characteristics of spheroidal graphite are determined by the solidification process.The aim of this work is to explore the precipitation and evolution of graphite nodules in hypoeutectic,eutectic,and hypereutectic ductile irons by thermal analysis,liquid quenching and metallographic technique.Results show that hypoeutectic ductile iron has the longest solidification time and the lowest eutectic temperature;eutectic ductile iron has the shortest solidification time;hypereutectic ductile iron has the highest eutectic temperature.After solidification is completed,hypoeutectic ductile iron has the lowest nodule count,nodularity and graphite fraction;eutectic ductile iron has the highest nodule count,nodularity and the smallest nodule diameter;hypereutectic has the highest nodule diameter and graphite fraction.The nucleation and growth of graphite nodules in hypereutectic ductile iron starts before bulk eutectic crystallization stage,however,the precipitation and evolution of graphite nodules of hypoeutectic and eutectic ductile irons mainly occur in the eutectic crystallization stage.The graphite precipitated in eutectic crystallization of hypoeutectic,eutectic,and hypereutectic ductile irons,are 61%,68% and 43% of total graphite volume fraction,respectively.Simultaneously,there are plenty of austenite dendrites in hypoeutectic and hypereutectic ductile irons,which are prone to shrinkage defects.Therefore,the eutectic ductile iron has the smallest shrinkage tendency. 相似文献
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Cooling rate and inoculation practice can greatly affect the graphite morphology of ductile irons.In the present research,the effects of the cooling rate and antimony addition on the graphite morpholog... 相似文献
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Mervat Mohamed Ibrahim Shimaa El-Hadad Mohamed Mourad 《International Journal of Cast Metals Research》2018,31(2):72-79
The effect of niobium additions on the as-cast microstructure of a hypoeutectic high-Cr cast iron containing 2.2 wt.% C and 16.5 wt.% Cr was investigated. With increasing niobium content, the eutectic M7C3 carbides were refined and became less elongated as well as its volume fraction was decreased gradually. The first precipitated NbC particles could be act as heterogeneous substrate of proeutectic austenite and a barrier to M7C3 grain growth. The morphology of NbC carbides changed with increasing niobium content. Such NbC particles were increased with increasing Nb content and subsequently contributed to increased hardness. Optimum toughness was obtained for the irons alloyed with 2.14% Nb. The effects of applied load and Nb-additions on wear resistance of high chromium cast iron have been studied. The results showed that wear resistance increases with increasing Nb addition. Furthermore, the effectiveness of the NbC particles on the weight loss was more evident at higher loads. 相似文献