AFeO3 (A=La, Nd, Sm) and LaFe1−xMgxO3 perovskites as methane combustion and CO oxidation catalysts: structural, redox and catalytic properties

Catalytic methane combustion and CO oxidation were investigated over AFeO₃ (A=La, Nd, Sm) and LaFe_1−xMg_xO₃ (x=0.1, 0.2, 0.3, 0.4, 0.5) perovskites prepared by citrate method and calcined at 1073 K. The catalysts were characterized by X-ray diffraction (XRD). Redox properties and the content of Fe⁴⁺ were derived from temperature programmed reduction (TPR). Specific surface areas (SA) of perovskites were in 2.3–9.7 m² g⁻¹ range. XRD analysis showed that LaFeO₃, NdFeO₃, SmFeO₃ and LaFe_1−xMg_xO₃ (x·0.3) are single phase perovskite-type oxides. Traces of La₂O₃, in addition to the perovskite phase, were detected in the LaFe_1−xMg_xO₃ catalysts with x=0.4 and 0.5. TPR gave evidence of the presence in AFeO₃ of a very small fraction of Fe⁴⁺ which reduces to Fe³⁺. The fraction of Fe⁴⁺ in the LaFe_1−xMg_xO₃ samples increased with increasing magnesium content up to x=0.2, then it remained nearly constant. Catalytic activity tests showed that all samples gave methane and CO complete conversion with 100% selectivity to CO₂ below 973 and 773 K, respectively. For the AFeO₃ materials the order of activity towards methane combustion is La>Nd>Sm, whereas the activity, per unit SA, of the LaFe_1−xMg_xO₃ catalysts decreases with the amount of Mg at least for the catalysts showing a single perovskite phase (x=0.3). Concerning the CO oxidation, the order of activity for the AFeO₃ materials is Nd>La>Sm, while the activity (per unit SA) of the LaFe_1−xMg_xO₃ catalysts decreases at high magnesium content.     

Oxidation of unsymmetrical dimethylhydrazine over heterogeneous catalysts Solution of environmental problems of production, storage and disposal of highly toxic rocket fuels

The catalytic oxidation of unsymmetrical dimethylhydrazine (UDMH) by air has been studied in a vibro-fluidized catalyst bed laboratory kinetic setup over catalysts Cu_xMg_1−xCr₂O₄/γ-Al₂O₃, 32.9%Ir/γ-Al₂O₃ and β-Si₃N₄ in a temperature range 150–400 °C. The catalyst Cu_xMg_1−xCr₂O₄/γ-Al₂O₃ was found to be optimal regarding high yields of CO₂ and low yields of NO_x. A probable mechanism of UDMH heterogeneous catalytic oxidation is proposed. Catalyst Cu_xMg_1−xCr₂O₄/γ-Al₂O₃ has been further used in the pilot plant specially designed for the destruction of UDMH. Results of testing the main fluidized bed catalytic reactor for UDMH oxidation and the reactor for selective catalytic reduction of NO_x with NH₃ are presented. These results prove that the developed UDMH destruction technology is highly efficient and environmentally safe.     

Ce1−xCuxO2−x/Al2O3/FeCrAl catalysts for catalytic combustion of methane

A series of the Ce_1−xCu_xO_2−x/Al₂O₃/FeCrAl catalysts (x = 0–1) were prepared. The structure of the catalysts was characterized using XRD, SEM and H₂-TPR. The catalytic activity of the catalysts for the combustion of methane was evaluated. The results indicated that in the Ce_1−xCu_xO_2−x/Al₂O₃/FeCrAl catalysts the surface phase structure were the Ce_1−xCu_xO_2−x solid solution, -Al₂O₃ and γ-Al₂O₃. The surface particle shape and size were different with the variety of the molar ratio of Ce to Cu in the Ce_1−xCu_xO_2−x solid solution. The Cu component of the Ce_1−xCu_xO_2−x/Al₂O₃/FeCrAl catalysts played an important role to the catalytic activity for the methane combustion. There were the stronger interaction among the Ce_1−xCu_xO_2−x solid solution and the Al₂O₃ washcoats and the FeCrAl support.     

AMnO3 (A=La, Nd, Sm) and Sm1−xSrxMnO3 perovskites as combustion catalysts: structural, redox and catalytic properties

Catalytic combustion of methane has been investigated over AMnO₃ (A = La, Nd, Sm) and Sm_1−xSr_xMnO₃ (x = 0.1, 0.3, 0.5) perovskites prepared by citrate method. The catalysts were characterized by chemical analysis, XRD and TPR techniques. Catalytic activity measurements were carried out with a fixed bed reactor at T = 623–1023 K, space velocity = 40 000 N cm³ g⁻¹ h⁻¹, CH₄ concentration = 0.4% v/v, O₂ concentration = 10% v/v.

Specific surface areas of perovskites were in the range 13–20 m² g⁻¹. XRD analysis showed that LaMnO₃, NdMnO₃, SmMnO₃ and Sm_1−xSr_xMnO₃ (x = 0.1) are single phase perovskite type oxides. Traces of Sm₂O₃ besides the perovskite phase were detected in the Sm_1−xSr_xMnO₃ catalysts for x = 0.3, 0.5. Chemical analysis gave evidence of the presence of a significant fraction of Mn(IV) in AMnO₃. The fraction of Mn(IV) in the Sm_1−xSr_xMnO₃ samples increased with x. TPR measurements on AMnO₃ showed that the perovskites were reduced in two steps at low and high temperature, related to Mn(IV) → Mn(III) and Mn(III) → Mn(II) reductions, respectively. The onset temperatures were in the order LaMnO₃ > NdMnO₃ > SmMnO₃. In Sm_1−xSr_xMnO₃ the Sr substitution for Sm caused the formation of Mn(IV) easily reducible to Mn(II) even at low temperature. Catalytic activity tests showed that all samples gave methane complete conversion with 100% selectivity to CO₂ below 1023 K. The activation energies of the AMnO₃ perovskites varied in the same order as the onset temperatures in TPR experiments suggesting that the catalytic activity is affected by the reducibility of manganese. Sr substitution for Sm in SmMnO₃ perovskites resulted in a reduction of activity with respect to the unsubstituted perovskite. This behaviour was related to the reduction of Mn(IV) to Mn(II), occurring under reaction conditions, hindering the redox mechanism.     

Methane combustion and CO oxidation on LaAl1−xMnxO3 perovskite-type oxide solid solutions

Structural, redox and catalytic deep oxidation properties of LaAl_1−xMn_xO₃ (x=0.0, 0.05, 0.1, 0.2, 0.4, 0.6, 0.8, 1.0) solid solutions prepared by the citrate method and calcined at 1073 K were investigated. XRD analysis showed that all the LaAl_1−xMn_xO₃ samples are single phase perovskite-type solid solutions. Particle sizes and surface areas (SA) are in the 280–1180 Å and 4–33 m² g⁻¹ ranges, respectively. Redox properties and the content of Mn⁴⁺ were derived from temperature programmed reduction (TPR) with H₂. Two reduction steps are observed by TPR for pure LaMnO₃, the first attributed to the reduction of Mn⁴⁺ to Mn³⁺ and the second due to complete reduction of Mn³⁺ to Mn²⁺. The presence of Al in the LaAl_1−xMn_xO₃ solid solutions produces a strong promoting effect on the Mn⁴⁺→Mn³⁺ reducibility and inhibits the further reduction to Mn²⁺. Both for methane combustion and CO oxidation all Mn-containing perovskites are much more active than LaAlO₃, so pointing to the essential role of the transition metal ion in developing highly active catalysts. Partial dilution with Al appears to enhance the specific activity of Mn sites for methane combustion.     

Palladium-substituted lanthanum cuprates: application to automotive exhaust purification

A series of palladium-substituted La₂CuO₄, corresponding to the formula La₂Cu_{1 −x}Pd_xO₄ (x = 0−0.2) were prepared by metal nitrate decomposition in a polyacrylamide gel. This method allows an easy incorporation of palladium in the mixed-oxides, which are formed at moderate temperature with rather high specific areas (13–17 m²/g). The partial substitution of copper for palladium allows a strong improvement of the three-way catalytic activity, in particular for NO reduction. The light-off temperatures for the conversions of CO, NO and C₃H₆ decreased markedly when increasing the palladium content, the activity of catalysts La₂Cu_0.9Pd_0.1O₄ and La₂Cu_0.8Pd_0.2O₄ being comparable to that of a Pt-Rh/CeO₂–Al₂O₃ catalyst for NO reduction, and higher for CO and C₃H₆ oxidation.

All the La₂Cu_{1 − x} Pd_xO₄ catalysts are activated under reacting conditions. This activation corresponds to the destruction of the mixed-oxide structure, with formation of reduced Pd⁰ ions atomically dispersed, surrounded by Cu⁺ and Cu²⁺ species on a lanthanum oxycarbonate matrix. This high dispersion state of the two transition metals in various oxidation states is supposed to originate from the initial La₂Cu_{1 −x}Pd_xO₄ structure.     

Synthesis, characterization and catalytic activity for NO–CO reaction of Pd–(La, Sr)2MnO4 system

La_xSr_2−xMnO₄ (0 ≤ x ≤ 0.8) oxides were synthesized and single-phase K₂NiF₄-type oxides were obtained in the range of 0.1 ≤ x < 0.5. The catalytic activity of La_xSr_2−xMnO₄ for NO–CO reaction increased with increasing x in the range of solubility limit of La. La_0.5Sr_1.5MnO₄ showed the highest activity among La_xSr_2−xMnO₄ prepared in this study, but its activity was inferior to perovskite-type La_0.5Sr_0.5MnO₃. Among the Pd-loaded catalysts, however, Pd/La_0.8Sr_1.2MnO₄ showed the higher activity and the selectivity to N₂ than Pd/La_0.5Sr_0.5MnO₃ and Pd/γ-Al₂O₃. The excellent catalytic performance of Pd/La_0.2Sr_1.2MnO₄ could be ascribable to the formation of SrPd₃O₄ which was detected by XRD in the catalyst but not in the other two catalysts.     

Synthesis and properties of lanthanum hexaaluminate ceramic La1−xCaxAl11−y−zMgyTizO18

The aim of the present work is to obtain ceramic materials with a hexagonal structure and high density, hardness and mechanical strength at lower synthesis temperature. Ceramic samples with nominal composition La_1−xCa_xAl_11−y−zMg_yTi_zO₁₈ (x=0–1; y=0–3; z=0–3,5) are prepared. The samples are sintered at temperature 1500 °C by one-stage and two-stage ceramic technology. By X-ray diffraction and scanning electron microscopy, predominant phase LaAl₁₁O₁₈ and second phases LaAlO₃ and -Al₂O₃ are identified. Ceramic materials are characterized with high physico-mechanical properties and may be find application for production of mill bodies and materials for immobilization of nuclear waste.     

Performance of La1−xSrxAl1−y−y′FeyMgy′O3−δ perovskites in methane combustion: effect of aluminum and magnesium content

Perovskites of different La_1−xSr_xAl_1−y−y′Fe_yMg_y′O_3−δ compositions (x=0, 0.1, 0.15, 0.2 and y=0.1, 0.3, 0.5, 0.8) were prepared from a reactive precursor slurry of hydrated oxides. Each sample was aged between 16 and 26 h up to 1473 K. Activity in methane combustion (1%/air) was determined in a plug-flow reactor, with 1 g catalyst and 24 l/h flowrate. Gradual decrease in activity due to thermal aging was observed, the degree of activity loss being composition dependent. Nevertheless, activity of samples aged at 1370 K was nearly independent of composition. The best thermal stability showed LaAl_0.65Fe_0.15Mg_0.2O₃ perovskite. None of the magnesium substituted perovskites performed better than a La_0.85Sr_0.15Al_0.87Fe_0.13O₃ reference sample.     

XPS studies on the oxygen species of LaMn1−xCuxO3+λ

The electronic states of LaMn_1−xCu_xO_3+λ (x=0–0.4) have been studied with X-ray photoelectron spectroscopy (XPS). The valence states of substituted copper ions were Cu²⁺ and the manganese ions were a highly mixed state of Mn³⁺ and Mn⁴⁺. The nonstoichiometry and electronic state of lattice oxygen have been studied. The samples at x=0 and 0.1 had an excess of lattice oxygen but those at x=0.2–0.4 had lattice oxygen deficiency. A modified Auger parameter (Δ′) was used to evaluate the electronic states of oxygen ions. The Δ′ of lattice oxygen increased with increasing substitute quantity. This increase of Δ′ reflected the decrease of ionic bond character of lattice oxygen. The adsorbed oxygen species on LaMn_1−xCu_xO_3+λ was assigned mainly as O⁻ from the peak positions of spectra for the O 1s and O KLL levels, and the Δ′ of this O⁻ decreased with x. This decrease, i.e., the increase of ionic bond character of adsorbed oxygen was correlated well with the value of nonstoichiometry of lattice oxygen.

The rate of CO oxidation at 448 K was increased by the substitution till x=0.4. We consider that this enhancement of reactivity comes from the change of electronic state of adsorbed oxygen, O⁻ itself, i.e., a weak interaction between O⁻ and low coordinated metal site brings about a high reactivity.     

Novel route of synthesis of Mn---Mg---ferrites using stabilised MnO

Stoichiometric polycrystalline samples of Mn_xMg_1−xFe₂O₄ (0·5 ≤ x ≤ 0·66) have been synthesized by following a novel route using stabilized MnO and Fe₂O₃ at high temperatures. This route precludes the formation of large amounts of Mn³⁺ and Fe²⁺ and precipitation of MgO and -Fe₂O₃ which are generally observed during the usual route of preparation by conventional ceramic techniques. These samples have been characterized for their structural and magnetic properties using X-ray diffraction, Fe⁵⁷ Mössbauer spectroscopy and bulk magnetic properties such as initial permeability, loss factor, ferromagnetic transition temperature, remanance and coercivity. For X = 0·62, these ferrites exhibit the highest remanance ratio 0·96, suitable for square loop applications.     

Preparation and characterisation of SrTi1−x−yZrxMnyO3 solid solution powders in relation to their use in combustion catalysis

Mixed oxides with compositions SrTi_1−x−yZr_xMn_yO₃, with 0 ≤ x ≤ 1 and 0 ≤ y ≤ 0.2 have been prepared with a conventional coprecipitation method. Some of them are constituted by very pure perovskite-type solid solution phases, with tetravalent Zr and Mn substituting for Ti in the B site. The addition of Zr to SrTiO₃ tends to increase the surface areas, while the insertion of Mn tends to decrease it. Mn-containing materials are active in the catalytic combustion of 1% methane in air at temperatures higher than 700 K and can be competitive with pure manganite perovskites like LaMnO₃ in spite of the lower Mn content. Pyridine adsorption experiments show that medium strength Lewis acid sites are located at the surface of these materials, and could be involved in the hydrocarbon CH bond activation.     

Oxygen storage capacity of La1−xBO3 perovskites (with A′ = Sr, Ce; B = Co, Mn)—relation with catalytic activity in the CH4 oxidation reaction

The aim of this work was to study the effect of cation-substitution on the reducibility of the perovskite, as well as the effect on the catalytic activity for the CH₄ oxidation reaction. Six perovskites (LaCoO₃, LaMnO₃, La_1−xSr_xMnO₃ (x = 0.2, 0.4), and La_1−xCe_xMnO₃ (x = 0.05, 0.1)) were synthesized by reactive grinding. The reducibility of the perovskite was studied by means of the oxygen storage capacity (OSC) measurement. OSC was performed at different temperatures on LaCoO₃ and LaMnO₃, in order to elucidate the different mechanisms of reduction involved at each temperature. The substituted samples showed that reduction profile is modified at high-substitution degrees; however, no differences were observed on the OSC values (amount of most active oxygen, calculated after one pulse of CO) between the pure lanthanum sample and the substituted ones.

Tested in the CH₄ oxidation reaction, the LaCoO₃ sample was found to present a little higher activity than LaMnO₃, even if the cobalt-based sample presented a smaller specific surface area. Moreover, all the substituted samples presented very slightly higher activities than the pure LaMnO₃ solid. Because of the supposed redox oxidation mechanism (Mars-Van-Krevelen), this agrees well with the OSC results obtained for the reducibility of the manganese on these samples, by which it was observed that substitution does not clearly affect the immediate reduction of the manganese.     

Catalyst based on BaZrO3 with different elements incorporated in the structure: II. BaZr(1−x)RhxO3 systems for the production of syngas by partial oxidation of methane

New catalytic systems, synthesised by a variant of the citrate route, are proposed for the partial oxidation of methane. They consist of solid solutions – barium, zirconium, rhodium and oxygen – with a perovskite structure of formula BaZr_(1−x)Rh_xO₃. Detailed analysis of the XRD diffractograms and the TGA cycles show that Rh is randomly distributed as Rh^IV among the B sites of the perovskite, together with Zr. The activities of the catalysts have been tested for the catalytic partial oxidation of methane at short contact times to evaluate the potential of materials giving promising results in terms of syngas yield at low Rh loading.     

Partial oxidation of methane to syngas over BaTi1 − xNixO3 catalysts

Performances of BaTi_1 − xNi_xO₃ perovskites, prepared using sol–gel method, as catalysts for partial oxidation of methane to syngas have been studied. The catalysts were characterized by XRD, BET and TEM. The experimental studies showed the calcination temperature and Ni content exhibited a significant influence on catalytic activity. Among catalysts tested, the catalyst BaTi_0.8Ni_0.2O₃ exhibited the best activity and excellent stability.     

Stabilisation of active nickel catalysts in partial oxidation of methane to synthesis gas by iron addition

Mixed LaNi_xFe_(1−x)O₃ perovskite oxides (0≤x≤1) have been prepared by a sol–gel related method, characterised by X-ray diffraction (XRD), specific surface area measurements, transmission electron microscopy (TEM) coupled to an energy dispersive X-ray spectrometer (EDS). These systems are the precursors of highly efficient catalysts in partial oxidation of methane to synthesis gas. Studies on the state of these systems after test show the stabilisation of active nickel by increasing the amount of iron. These systems permit to control the reversible migration of nickel from the structure to the surface. The best mixed perovskite for the partial oxidation of methane is LaNi_0.3Fe_0.7O₃.     

Characterization and activity in dry reforming of methane on NiMg/Al and Ni/MgO catalysts

Dry reforming of methane has been investigated on two series of catalysts either prepared by co-precipitation: n(Ni_xMg_y)/Al, Ni_xMg_y and Ni_xAl_y or prepared by impregnation: Ni/MgO (mol% Ni = 5, 10). The catalysts, calcined at 600–900 °C, were characterized by different techniques: BET, H₂-TPR, TPO, XRD, IR, and TEM-EDX analysis. The surface BET (30–182 m² g⁻¹) decreased with increasing the temperature of calcination, after reduction and in the presence of Mg element. The XRD analysis showed, for n(Ni_xMg_y)/Al catalysts, the presence of NiAl₂O₄ and NiO–MgO solid solutions. The catalyst reducibility decreased with increasing the temperature of pretreatment. The n(Ni_xMg_y)/Al catalysts were active for dry reforming of methane with a good resistance to coke formation. The bimetallic catalyst Ni_0.05Mg_0.95 (calcined at 750 °C and tested at 800 °C) presents a poor activity. In contrast, the 5% Ni/MgO catalyst, having the same composition but prepared by impregnation, presents a high activity for the same calcination and reaction conditions. For all the catalysts the activity decreased with increasing the temperature of calcination and a previous H₂-reduction of the catalyst improves the performances. The TPO profiles and TEM-EDX analysis showed mainly four types of coke: CH_x species, surface carbon, nickel carbide and carbon nanotubes.     

Superior performance of Ir-substituted hexaaluminate catalysts for N2O decomposition

Novel Ir-substituted hexaaluminate catalysts were developed for the first time and used for catalytic decomposition of high concentration of N₂O. The catalysts were prepared by one-pot precipitation and characterized by X-ray diffraction (XRD), N₂-adsorption, scanning electronic microscopy (SEM) and temperature-programmed reduction (H₂-TPR). The XRD results showed that only a limited amount of iridium was incorporated into the hexaaluminate lattice by substituting Al³⁺ to form BaIr_xFe_1−xAl₁₁O₁₉ after being calcined at 1200 °C, while the other part of iridium existed as IrO₂ phase. The activity tests for high concentration (30%, v/v) of N₂O decomposition demonstrated that the BaIr_xFe_1−xAl₁₁O₁₉ hexaaluminates exhibited much higher activities and stabilities than the Ir/Al₂O₃-1200, and the pre-reduction with H₂ was essential for activating the catalysts. By comparing BaIr_xFe_1−xAl₁₁O₁₉ with BaIr_xAl_12−xO₁₉ (x = 0–0.8), it was found that iridium was the active component in the N₂O decomposition and the framework iridium was more active than the large IrO₂ particles. On the other hand, Fe facilitated the formation of hexaaluminate as well as the incorporation of iridium into the framework.     

Structure and microwave dielectric properties of Nd(2−x)/3LixTiO3

The structure evolution, and microwave dielectric properties of Nd_(2−x)/3Li_xTiO₃ ceramics (0 ≤ x ≤ 0.5) were investigated in this paper. X-ray diffraction (XRD) and scanning electron microscopy (SEM) results show that samples with x = 0.2–0.4 exhibit single phase. Multi-phases of Nd₂Ti₂O₇, Nd_2/3TiO₃ and Nd₂Ti₄O₁₁ were observed when x = 0 and 0.1. The concentration and ordering degree of A-site decrease with the increase of x value. The dielectric constant increases up to x = 0.2 and then decreases with the further increase of x value. The Qf value decreases with the increase of x value. The temperature coefficient of resonant frequency exhibits negative value and the absolute value decreases greatly with the decrease of x value.     

Lanthanum ferrite membranes in ammonia oxidation: Opportunities for ‘pocket-sized’ nitric acid plants

This paper reports the application of mixed conducting perovskite membranes for simultaneous in situ O₂ separation and catalytic oxidation of ammonia to nitric oxide. Calcium and strontium-substituted lanthanum ferrite perovskites (La_1−xA_xFeO_3−δ, with A = Ca, Sr and x = 0.1–0.2) were prepared by a conventional wet complexation route with citric acid. Dense membrane disks were obtained by uniaxial pressing of the calcined powders followed by sintering. The oxidation of ammonia over these catalytic membranes in the temperature range of 1000–1333 K leads to NO selectivities up to 98% with no N₂O production, showing stable performance during several days on stream. This novel process demonstrates the great potential for intensification of nitric acid manufacture into miniaturized plants and is considered to be particularly attractive for on-site production of this important bulk chemical.