Electrochemical properties of LiFePO4 prepared via hydrothermal route

LiFePO₄ as a cathode material for rechargeable lithium batteries was prepared by hydrothermal process at 170 °C under inert atmosphere. The starting materials were LiOH, FeSO₄, and (NH₄)₂HPO₄. The particle size of the obtained LiFePO₄ was 0.5 μm. The electrochemical properties of LiFePO₄ were characterized in a mixed solvent of ethylene carbonate and diethyl carbonate (1:1 in volume) containing 1.0 mol dm⁻³ LiClO₄. The hydrothermally synthesized LiFePO₄ exhibited a discharge capacity of 130 mA h g⁻¹, which was smaller than theoretical capacity (170 mA h g⁻¹). The annealing of LiFePO₄ at 400 °C in argon atmosphere was effective in increasing the discharge capacity. The discharge capacity of the annealed LiFePO₄ was 150 mA h g⁻¹.     

Preparation and characterization of Na-doped LiFePO4/C composites as cathode materials for lithium-ion batteries

To improve the performance of LiFePO₄, single phase Li_1−xNa_xFePO₄/C (x = 0, 0.01, 0.03, 0.05) samples are synthesized by in situ polymerization restriction-carbonthermal reduction method. The effects of Na doping are studied by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM), cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). The results indicate that doped Na ion does not destroy the lattice structure of LiFePO₄, while enlarges the lattice volume. Electrochemical test results show that the Li_0.97Na_0.03FePO₄/C sample exhibits the best electrochemical performance with initial special discharge capacity of 158 mAh g⁻¹ at 0.1 C. EIS results demonstrate that the charge transfer resistance of the sample decreases greatly by doping an appropriate amount of Na.     

Study of LiFePO4 cathode materials coated with high surface area carbon

LiFePO₄ is a potential cathode material for 4 V lithium-ion batteries. Carbon-coated lithium iron phosphates were prepared using a high surface area carbon to react precursors through a solid-state process, during which LiFePO₄ particles were embedded in amorphous carbon. The carbonaceous materials were synthesized by the pyrolysis of peanut shells under argon, where they were carbonized in a two-step process that occurred between 573 and 873 K. The shells were also treated with a proprietary porogenic agent with the goal of altering the pore structure and surface area of the pyrolysis products. The electrochemical properties of the as-prepared LiFePO₄/C composite cathode materials were systematically characterized by X-ray diffraction, scanning electron microscope, element mapping, energy dispersive spectroscopy, Raman spectroscopy, and total organic carbon (TOC) analysis. In LiFePO₄/C composites, the carbon not only increases rate capability, but also stabilizes capacity. In fact, the capacity of the composites increased with the specific surface area of carbon. The best result was observed with a composite made of 8.0 wt.% with a specific surface area of 2099 m² g⁻¹. When high surface area carbon was used as a carbon source to produce LiFePO₄, overall conductivity increased from 10⁻⁸ to 10⁻⁴ S cm⁻¹, because the inhibition of particle growth during the final sintering process led to greater specific capacity, improved cycling properties and better rate capability compared to a pure olivine LiFePO₄ material.     

The effect of carbon coating thickness on the capacity of LiFePO4/C composite cathodes

Two types of carbon source and precursor mixing pellets were employed simultaneously to prepare the LiFePO₄/C composite materials: Type I using the LiFePO₄ precursor with 20 wt.% polystyrene (PS) as a primary carbon source, and Type II using the LiFePO₄ precursor with 50 wt.% malonic acid as a secondary carbon vapor source. During final sintering, a Type I pellet was placed down-stream and Type II precursor pellet(s) was(were) placed upstream next to a Type I precursor pellet in a quartz-tube furnace. The carbon-coated product of the sintered Type I precursor pellet was obtained by using both PS and malonic acid as carbon sources. When two Type II pellets were used as a carbon vapor source (defined as Product-2), a more uniform film between 4 and 8 nm was formed, as shown in the TEM images. In the absence of a secondary carbon source (defined as Product-0), the discharge capacity of Product-0 was 137 mAh g⁻¹ with 100 cycles at a 0.2C-rate, but Product-2 demonstrated a high capacity of 151 mAh g⁻¹ with 400 cycles. Our results indicate that electrochemical properties of LiFePO₄ are correlated to the amount of carbon and its coating thickness and uniformity.     

Synthesis and electrochemical characterization of carbon-coated nanocrystalline LiFePO4 prepared by polyacrylates-pyrolysis route

A carbon-coated nanocrystalline LiFePO₄ cathode material was synthesized by pyrolysis of polyacrylate precursor containing Li⁺, Fe³⁺ and PO₄⁻. The powder X-ray diffraction (XRD) and high-resolution TEM micrographs revealed that the LiFePO₄/C composite as prepared has a core-shell structure with pure olivine LiFePO₄ crystallites as cores and intimate carbon coating as a shell layer. Between the composite particulates, there exists a carbon matrix binding the nanocrystallites together into micrometer particles. The electrochemical measurements demonstrated that the LiFePO₄/C composite with an appropriate carbon content can deliver a very high discharge capacity of 157 mAh g⁻¹ (>92% of the theoretical capacity of LiFePO₄) with 95% of its initial capacity after 30 cycles. Since this preparation method uses less costly materials and operates in mild synthetic conditions, it may provide a feasible way for industrial production of the LiFePO₄/C cathode materials for the lithium-ion batteries.     

Morphology and electrical properties of carbon coated LiFePO4 cathode materials

Core-shell LiFePO₄@C composites were synthesized successfully from FePO₄/C precursor using the polyvinyl alcohol (PVA) as the reducing agent, followed by a chemical vapor deposition (CVD) assisted solid-state reaction in the presence of Li₂CO₃. Some physical and chemical properties of the products were characterized by X-ray powder diffraction (XRD), Raman, SEM, TEM techniques. The effect of morphology and electrochemical properties of the composites were thoroughly investigated. XRD patterns showed that LiFePO₄ has an order olivine structure with space group of Pnma. TEM micrographs exhibited that the LiFePO₄ particles encapsulated with 3-nm thick carbon shells. The powders were homogeneous with grain size of about 0.8 μm. Compared with those synthesized by traditional organic carbon source mixed method, LiFePO₄@C composite synthesized by CVD method exhibited better discharge capacity at initial 155.4 and 135.8 mAh g⁻¹ at 0.1C and 1C rate, respectively. It is revealed that the carbon layer coated on the surface of LiFePO₄ and the amorphous carbon wrapping and connecting the particles enhanced the electronic conductivity and rate performances of the cathode materials.     

Structure and performance of LiFePO4 cathode materials: A review

LiFePO₄ has been considered a promising battery material in electric vehicles. However, there are still a number of technical challenges to overcome before its wide-spread applications. In this article, the structure and electrochemical performance of LiFePO₄ are reviewed in light of the major technical requirements for EV batteries. The rate capability, capacity density, cyclic life and low-temperature performance of various LiFePO₄ materials are described. The major factors affecting these properties are discussed, which include particle size, doping, carbon coating, conductive carbon loading and synthesis techniques. Important future research for science and engineering is suggested.     

Improved high-rate charge/discharge performances of LiFePO4/C via V-doping

V-doped LiFePO₄/C cathode materials were prepared through a carbothermal reduction route. The microstructure was characterized by X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy. The electrochemical Li⁺ intercalation performances of V-doped LiFePO₄/C were compared with those of undoped one through galvanostatic intermittent titration technique, cyclic voltamperometry, and electrochemical impedance spectrum. V-doped LiFePO₄/C showed a high discharge capacity of ∼70 mAh g⁻¹ at the rate of 20 C (3400 mA g⁻¹) at room temperature. The significantly improved high-rate charge/discharge capacity is attributed to the increase of Li⁺ ion “effective” diffusion capability.     

PPy doped PEG conducting polymer films synthesized on LiFePO4 particles

In this work, polyethyleneglycole (PEG) is introduced into polypyrrole (PPy) film coated on LiFePO₄ powder particles to promote the properties of cathode material for lithium-ion batteries. The enhancement of the electrochemical activity by the substitution of a carbon with electrochemically active polymer is investigated. Films of the PPy doped with the PEG were prepared by the chemical oxidative polymerization of pyrrole (Py) monomer. PEG has been added as an additive during polymerization process to improve mechanical and structural properties of the PPy in final PPy/PEG-LiFePO₄ cathode material. Cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS) and galvanostatic charge/discharge measurements were employed to characterize the electrochemical properties of PPy/PEG-LiFePO₄ material. The electrochemical performance of PPy-LiFePO₄ electrodes was greatly improved by introduction of PEG into the PPy films. Charge/discharge measurements confirmed the increase in capacity when applying PEG in PPy. The morphology and particle sizes of the prepared cathode powder material were investigated by scanning electron microscopy (SEM) and particle size analysis (PSA). Distribution of PPy and PPy/PEG films onto the LiFePO₄ particles surface was studied by time of flight secondary ion mass spectrometry (TOF-SIMS). In addition to polymeric coating layer on the surface of PPy-LiFePO₄ composite particles, some PPy unequally distributed between the particles was found. The median diameter value is 4.92 μm for PPy-LiFePO₄ sample. TOF-SIMS measurements and SEM images confirmed that thickness of polypyrrole coating on LiFePO₄ particles is about 100 nm.     

LiFePO4 with enhanced performance synthesized by a novel synthetic route

Pure LiFePO₄ was synthesized by heating an amorphous LiFePO₄. The amorphous LiFePO₄ obtained through lithiation of FePO₄·xH₂O by using oxalic acid as a novel reducing agent at room temperature. FePO₄·xH₂O was prepared through co-precipitation by employing FeSO₄·7H₂O and H₃PO₄ as raw materials. X-ray diffraction (XRD), scanning electron microscopy (SEM) observations showed that LiFePO₄ composites with fine particle sizes between 100 nm and 200 nm, and with homogenous sizes distribution. The electrochemical performance of LiFePO₄ powder synthesized at 500 °C were evaluated using coin cells by galvanostatic charge/discharge. The synthesized LiFePO₄ composites showed a high electrochemical capacity of 166 mAh g⁻¹ at the 0.1C rate, and possessed a favorable capacity cycling maintenance at the 0.1C, 0.2C, 0.5C and 1C rate.     

Optimized solid-state synthesis of LiFePO4 cathode materials using ball-milling

Olivine-type LiFePO₄ cathode materials were synthesized by a solid-state reaction method and ball-milling. The ball-milling time, heating time and heating temperature are optimized. A heating temperature higher than 700 °C resulted in the appearance of impurity phase Fe₂P and growth of large particle, which was shown by high resolution X-ray diffraction and field emission scanning electron microscopy. The impurity phase Fe₂P exhibited a considerable capacity loss at the 1st cycle and a gradual increase in discharge capacity upon cycling. Moreover, it exhibited an excellent high-rate capacity of 104 mAh g⁻¹ at 3 C in spite of the large particle size. The optimum synthesis conditions for LiFePO₄ were ball-milling for 24 h and heat-treatment at 600 °C for 3 h. LiFePO₄/Li cells showed an enhanced cycling performance and a high discharge capacity of 160 mAh g⁻¹ at 0.1 C.     

Electrochemical properties of LiFePO4 prepared via ball-milling

LiFePO₄ cathode materials with distinct particle sizes were prepared by a planetary ball-milling method. The effects of particle size on the morphology, thermal stability and electrochemical performance of LiFePO₄ cathode materials were investigated. The ball-milling method decreased particle size, thereby reducing the length of diffusion and improving the reversibility of the lithium ion intercalation/deintercalation. It is worth noting that the small particle sample prepared using malonic acid as a carbon source achieved a high capacity of 161 mAh g⁻¹ at a 0.1 C rate and had a very flat capacity curve during the early 50 cycles. However, the big particle samples (∼400 nm) decayed more dramatically in capacity than the small particle size samples (∼200 nm) at high current densities. The improvement in electrode performance was mainly due to the fine particles, the small size distribution, and the increase in electronic conductivity as a result of carbon coating. The structure and morphology of the ground LiFePO₄ samples were characterized with XRD, FE-SEM, TEM, EDS, and DSC techniques.     

Physical and electrochemical properties of LiFePO4/C composite cathode prepared from various polymer-containing precursors

The goal of this research was to study the effect of various polymer-containing precursors on the performance of LiFePO₄/C composite. A coprecipitation method was applied to prepare a series of LiFePO₄/C materials by calcinating amorphous LiFePO₄ with various polymer compounds at 600 °C. The materials were characterized by X-ray diffraction, scanning electron microscopy, transmission electron microscopy, particle size analysis, thermal analysis, BET specific surface area, Raman spectral analysis and electrochemical methods. The results showed that the structure of polymer precursors played an important role in improving the performance of LiFePO₄/C composites. The residual carbon produced by the pyrolysis of polymers with functionalized aromatic groups exhibited a better capacity in the LiFePO₄/C composites. A polyaromatic compound, e.g. polystyrene, with more functionalized aromatic groups displayed improved performance because its decomposition temperature was close to the temperature of the LiFePO₄ phase transformation, which resulted in fine particle size and uniform carbon distribution on the composite surface. According to Raman spectral analysis, polystyrene with more aromatic groups has a lower I_D/I_G and sp³/sp² peak ratio indicating more highly graphite-like carbon formation during polymer pyrolysis and exhibited a better capacity.     

Template-free reverse micelle process for the synthesis of a rod-like LiFePO4/C composite cathode material for lithium batteries

The synthesis of rod-like LiFePO₄/C cathodes using template-free reverse micelle process is reported for high performance lithium batteries. We have demonstrated that the size of the primary particles could be controlled based on sintering temperature and sintering time and size of the large aggregates is adjustable based on the carbon content of the sample. Thermogravimetry and differential thermal analysis have been used to propose a possible mechanism for the formation rod-like LiFePO₄/C cathode material. X-ray diffraction, scanning electron microscopy, impedance spectroscopy and charge-discharge measurements have been used to characterize the material. Electrochemical performance of rod-like LiFePO₄/C cathode material offers higher initial capacity and excellent rate capability than that obtained by loose porous LiFePO₄/C material due to unique rod-like composite material formed by primary nanoparticles. Hence, it can be suggested that that the rod-like nanostructured morphology improves structural stability, lithium ion diffusion and electronic conductivity of the LiFePO₄/C composite material. The template-free reverse micelle process for the synthesis of the rod-like LiFePO₄/C cathode material opens up a new route to synthesize lithium transition metal oxides with controlled morphologies for applications in high power lithium batteries.     

Electrochemical performances in temperature for a C-containing LiFePO4 composite synthesized at high temperature

C-LiFePO₄ composite was synthesized by mechano-chemical activation using iron and lithium phosphates and also cellulose as carbon precursor; this mixture was heated at 800 °C under argon during a short time. Long-range cyclings at different temperatures (RT, 40 and 60 °C) and at C/20 rate between 2 and 4.5 V vs. Li⁺/Li were carried out with this C-LiFePO₄ material as positive electrode material in lithium cells. Whatever the cycling conditions used, rather good electrochemical performances were obtained, with a capacity close to the theoretical one and a good cycle life, especially at RT – up to 100 cycles – and at 40 °C with ∼80% of the initial capacity maintained after 100 cycles. The electrodes recovered after long-range cyclings were characterized by X-ray diffraction; whatever the cycling temperature no significant structural changes (cell parameters, bond lengths, etc.) were shown to occur. Nevertheless, iron was found to be present at the negative electrode – as already observed by Amine et al. – after long-range cycling at 60 °C: other analyses have to be done to identify the origin of this iron (from an impurity or from LiFePO₄ itself) and to quantify this amount vs. that of active C-LiFePO₄ material using larger cells.     

Thermal characteristics of a FeF3 cathode via conversion reaction in comparison with LiFePO4

The thermal stability of a FeF₃ cathode via a conversion reaction was quantitatively studied using differential scanning calorimetry (DSC). Mixtures of charged and discharged FeF₃ electrodes and electrolyte were measured by changing the ratio of electrode to electrolyte. A mild exothermic peak was observed at temperatures ranging from 210 to 380 °C for the mixtures of charged electrode and electrolyte even if the electrode/electrolyte ratio was changed. Moreover, the cycling depth had no effect on the thermal stability of the charged electrode in the electrolyte. For the mixtures of discharged electrode and electrolyte, exothermic reactions occurred in the range of 250-350 °C, which varied with the electrode/electrolyte ratio. Although the exothermic reactions of the mixtures varied with the electrode/electrolyte ratio, the thermal risk for both charged and discharged electrodes coexisted with the electrolyte appeared to be mainly due to electrolyte decomposition. By comparing the heat values of mixtures of the charged and discharged electrodes and electrolyte, the FeF₃ electrodes in the electrolyte demonstrated better thermal stability than LiFePO₄ electrodes at elevated temperatures.     

Synthesis of LiFePO4/C composite with high-rate performance by starch sol assisted rheological phase method

LiFePO₄/C composite was synthesized at 600 °C in an Ar atmosphere by a soluble starch sol assisted rheological phase method using home-made amorphous nano-FePO₄ as the iron source. XRD, SEM and TEM observations show that the LiFePO₄/C composite has good crystallinity, ultrafine sphere-like particles of 100-200 nm size and in situ carbon. The synthesized LiFePO₄ could inherit the morphology of FePO₄ precursor. The electrochemical performance of the LiFePO₄ by galvanostatic cycling studies demonstrates excellent high-rate cycle stability. The Li/LiFePO₄ cell displays a high initial discharge capacity of more than 157 mAh g⁻¹ at 0.2C and a little discharge capacity decreases from the first to the 80th cycle (>98.3%). Remarkably, even at a high current density of 30C, the cell still presents good cycle retention.     

Enhancement of electrochemical performance of lithium dry polymer battery with LiFePO4/carbon composite cathode

LiFePO₄/carbon composite electrode was prepared and applied to the dry polymer electrolyte. Enhanced low-temperature performance of LiFePO₄ was achieved by modifying the interface between LiFePO₄ and polymer electrolyte. The molecular weight of the polymer and the salt concentration as the Li/O ratio were optimized at 3 × 10⁵ and 1/10, respectively. Impedance analysis revealed that a small resistive component occurred in the frequency range of the charge transfer process. The reversible capacity of the laminate cell was 140 mAh g⁻¹ (C/20) and 110 mAh g⁻¹ (C/2) at 40 °C, which is comparable to the performance in the liquid electrolyte system.     

Fabrication and electrochemical characteristics of electrospun LiFePO4/carbon composite fibers for lithium-ion batteries

LiFePO₄/C composite fibers were synthesized by using a combination of electrospinning and sol-gel techniques. Polyacrylonitrile (PAN) was used as an electrospinning media and a carbon source. LiFePO₄ precursor materials and PAN were dissolved in N,N-dimethylformamide separately and they were mixed before electrospinning. LiFePO₄ precursor/PAN fibers were heat treated, during which LiFePO₄ precursor transformed to energy-storage LiFePO₄ material and PAN was converted to carbon. The surface morphology and microstructure of the obtained LiFePO₄/C composite fibers were characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM) and elemental dispersive spectroscopy (EDS). XRD measurements were also carried out in order to determine the structure of LiFePO₄/C composite fibers. Electrochemical performance of LiFePO₄/carbon composite fibers was evaluated in coin-type cells. Carbon content and heat treatment conditions (such as stabilization temperature, calcination/carbonization temperature, calcination/carbonization time, etc.) were optimized in terms of electrochemical performance.     

In situ high-resolution transmission electron microscopy synthesis observation of nanostructured carbon coated LiFePO4

In situ high-resolution transmission electron microscopy (HRTEM) studies of the structural transformations that occur during the synthesis of carbon-coated LiFePO₄ (C-LiFePO₄) and heat treatment to elevated temperatures were conducted in two different electron microscopes. Both microscopes have sample holders that are capable of heating up to 1500 °C, with one working under high vacuum and the other capable of operating with the sample surrounded by a low gaseous environment. The C-LiFePO₄ samples were prepared using three different compositions of precursor materials with Fe(0), Fe(II) or Fe(III), a Li-containing salt and a polyethylene-block-poly(ethylene glycol)-50% ethylene oxide or lactose. The in situ TEM studies suggest that low-cost Fe(0) and a low-cost carbon-containing compound such as lactose are very attractive precursors for mass production of C-LiFePO₄, and that 700 °C is the optimum synthesis temperature. At temperatures higher than 800 °C, LiFePO₄ has a tendency to decompose. The same in situ measurements have been made on particles without carbon coat. The results show that the homogeneous deposit of the carbon deposit at 700 °C is the result of the annealing that cures the disorder of the surface layer of bare LiFePO₄. Electrochemical tests supported the conclusion that the C-LiFePO₄ derived from Fe(0) is the most attractive for mass production.