Nanofiber-based products are widely used in the fields of public health, air/water filtration, energy storage, etc. The demand for nonwoven products is rapidly increasing especially after COVID-19 pandemic. Electrospinning is the most popular technology to produce nanofiber-based products from various kinds of materials in bench and commercial scales. While centrifugal spinning and electro-centrifugal spinning are considered to be the other two well-known technologies to fabricate nanofibers. However, their developments are restricted mainly due to the unnormalized spinning devices and spinning principles. High solution concentration and high production efficiency are the two main strengths of centrifugal spinning, but beaded fibers can be formed easily due to air perturbation or device vibration. Electro-centrifugal spinning is formed by introducing a high voltage electrostatic field into the centrifugal spinning system, which suppresses the formation of beaded fibers and results in producing elegant nanofibers. It is believed that electrospinning can be replaced by electro-centrifugal spinning in some specific application areas. This article gives an overview on the existing devices and the crucial processing parameters of these nanofiber technologies, also constructive suggestions are proposed to facilitate the development of centrifugal and electro-centrifugal spinning. 相似文献
A parallel automated track collector is integrated with a rationally designed centrifugal spinning head to collect aligned polyacrylonitrile (PAN) nanofibers. Centrifugal spinning is an extremely promising nanofiber fabrication technology due to high production rates. However, continuous oriented fiber collection and processing presents challenges. Engineering solutions to these two challenges are explored in this study. A 3D-printed head design, optimized through a computational fluid dynamics simulation approach, is utilized to limit unwanted air currents that disturb deposited nanofibers. An automated track collecting device has pulled deposited nanofibers away from the collecting area. This results in a continuous supply of individual aligned nanofibers as opposed to the densely packed nanofiber mesh ring that is deposited on conventional static post collectors. The automated track collector allows for simple integration of the postdraw processing step that is critical to polymer fiber manufacturing for enhancing macromolecular orientation and mechanical properties. Postdrawing has enhanced the mechanical properties of centrifugal spun PAN nanofibers, which have different crystalline properties compared with conventional PAN microfiber. These technological developments address key limitations of centrifugal spinning that can facilitate high production rate commercial fabrication of highly aligned, high-performance polymer nanofibers. 相似文献
Coaxial electrostatic spinning (co-electrostatic spinning) technology has greatly expanded the versatility of the preparation of core–shell polymer nanofibers and has found a wide range of applications in the environmental and biological fields. Here we present a method for the preparation of coaxial nanofibers using polyacrylonitrile (PAN) and polyurethane (PU) as raw materials. It was found that the tensile strength ranges from 2.14 to 4.07 MPa with the increasing spinning speed of the nucleated PU layer, and the elongation at break was up to 95.09% for M6:4, which was three times higher than that of the original MPAN (30.54%), and the toughness of the nanofiber film was also significantly improved. Finally, the oil/water separation capacity of the coaxial nanofiber membrane was investigated, and the results showed that the separation fluxes for various oil compounds ranged from 2380.18 to 3130.17 L·m−2·h−1, with separation efficiencies above 99%. This study not only investigates the effect of different flow rates of core (PU)/shell (PAN) on the performance of coaxial electrostatic spun nanofiber membranes, but also provides a new insight into the coaxial electrostatic spinning process. 相似文献
The assembly of natural and synthetic polymers into fibrous nanomaterials has applications ranging from textiles, tissue engineering, photonics, and catalysis. However, rapid manufacturing of these materials is challenging, as the state of the art in nanofiber assembly remains limited by factors such as solution polarity, production rate, applied electric fields, or temperature. Here, the design and development of a rapid nanofiber manufacturing system termed pull spinning is described. Pull spinning is compact and portable, consisting of a high‐speed rotating bristle that dips into a polymer or protein reservoir and pulls a droplet from solution into a nanofiber. When multiple layers of nanofibers are collected, they form a nonwoven network whose composition, orientation, and function can be adapted to multiple applications. The capability of pull spinning to function as a rapid, point‐of‐use fiber manufacturing platform is demonstrated for both muscle tissue engineering and textile design.
Nanofiber production platforms commonly rely on volatile carrier solvents or high voltages. Production of nanofibers comprised of charged polymers or polymers requiring nonvolatile solvents thus typically requires customization of spinning setup and polymer dope. In severe cases, these challenges can hinder fiber formation entirely. Here, a versatile system is presented which addresses these challenges by employing centrifugal force to extrude polymer dope jet through an air gap, into a flowing precipitation bath. This voltage‐free approach ensures that nanofiber solidification occurs in liquid, minimizing surface tension instability that results in jet breakup and fiber defects. In addition, nanofibers of controlled size and morphology can be fabricated by tuning spinning parameters including air gap length, spinning speed, polymer concentration, and bath composition. To demonstrate the versatility of our platform, para‐aramid (e.g., Kevlar) and biopolymer (e.g., DNA, alginate) nanofibers are produced that cannot be readily produced using standard nanofiber production methods.
