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Blast furnace operation with hot burden charging was numerically simulated to preliminarily analyze its advantages and disadvantages.Multi-fluid blast furnace model was utilized to simulate hot burden charging operations under the conditions that the charging temperatures of pellet and coke were supposed separately or simultaneously as800℃.The results showed that,with hot burden charging,the furnace top temperature significantly increased in comparison to the conventional operation with cold burden charging.However,in-furnace temperature decreased,which decelerated the reduction rate of ferrous burdens.The concentrations of reducing gases were decreased in the furnace.The height of cohesive zone shifted downwards.When the charging temperatures of pellet and coke were simultaneously 800℃(PC800),coke rate,fuel rate and carbon emission rate were decreased by 13.4,22.1and19.25kg·t-1,respectively.The ratio of ore to coke,solid burden charging rate and hot metal productivity were increased by 4.79%,7.55kg·s-1 and 6.38%,respectively.Heat taken away by top gas and energy consumption per ton hot metal were increased by 68.97%and 6.40%,respectively.Generally speaking,hot burden charging was adverse to energy utilization of blast furnace. 相似文献
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Coke oven gas (COG) tuyere injection is recognised as one of effective measures to achieve low carbon blast furnace ironmaking. In this paper, simulation of blast furnace operation with COG injection was investigated by means of multi-fluid blast furnace model, and the softening-melting and dripping behaviours of mixed burden were studied on basis of simulation results. The model simulation shows that, with COG injection rate increasing, the concentration of inner-furnace hydrogen is enhanced obviously. Cohesive zone moves downwards and becomes thinner. The column permeability gets better. Hot metal productivity increases and CO2 emission reduces. Compared with conventional operation without COG injection, when COG injection rate is 152.34?Nm3/tHM, column pressure drop is decreased by 31.5% and hot metal productivity is increased by 26.36% and CO2 emission is decreased by 17.54%. Therefore, the simulation and experimental results reveal that it is achievable to improve blast furnace operation performance, such as hydrogen-enriched reduction, better column permeability, high efficiency, low carbon emission and so on. 相似文献
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高炉喷吹还原气操作的数学模拟研究 总被引:3,自引:0,他引:3
副产煤气的高效利用对钢铁产业的节能降耗和环境保护意义重大。为此,提出了一个新的高炉风口喷吹高炉、转炉和焦炉煤气技术,并利用多流体高炉模型对其进行了详细模拟研究,预测了炉内现象和操作性能的变化。在维持回旋区温度、炉腹煤气量及渣面处铁水温度一致的条件下,模拟结果表明与现行常规操作相比,风口喷吹煤气后炉身温度下降,但整个炉内H2/CO浓度显著提高,炉身烧结矿间接还原加速,产量明显增加,热利用效率明显改善。其中喷吹焦炉煤气效果最为显著,高炉CO2产生量大幅度降低。随工艺氧制备等技术的进步,高炉喷吹副产煤气技术具有广阔的应用前景。 相似文献
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高炉使用含碳复合炉料的原理 总被引:2,自引:1,他引:1
高炉炼铁正朝着高产、低污染、低能耗的方向发展,为了实现这一目标,包括高炉使用含碳复合炉料等一些革新的炼铁技术已经被提出或实际应用。铁焦、热压含碳球团是将铁矿粉和煤粉按一定比例混合后制成的新型含碳复合炉料。研究结果指出,含碳复合炉料相比于传统的高炉炉料(烧结矿和球团矿)具有高温强度高、还原性能好以及原料适应性强等优势。阐明了高炉使用含碳复合炉料的基本原理,介绍了铁焦制备的工艺流程及应用情况,重点进行了热压含碳球团制备工艺流程、冷态冶金性能、高温冶金性能、高炉使用热压含碳球团等试验研究,最后利用多流体高炉数学模型对高炉使用热压含碳球团操作进行了模拟研究。研究表明,高炉使用一定量的含碳复合炉料可以降低热空区温度,增加产量,降低焦比,高炉热利用效率明显提高,操作性能得到有效改善。 相似文献
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Carbon composite iron ore hot briquette (CCB) is the product of fine iron ore and fine coal by hot briquetting process, which attracts more and more attention as a new type of ironmaking raw materials aiming to improve the operation efficiency and reduce the coke consumption of blast furnace. This paper is devoted to experimental study on metallurgical properties of CCB and numerical simulation of the BF operation with CCB charging. At first, the metallurgical properties of CCB, including cold crushing strength, RDI, RSI, reducibility, high temperature strength, and softening and dripping are experimentally tested and compared with the common burdens, which revealed that the CCB possesses the required metallurgical properties and is suitable to use as the blast furnace burden. Then, the effects of charging CCB on the dripping properties of comprehensive burdens are elucidated based on the experiments under simulated blast furnace conditions. The results showed that the maximum charging ratio of CCB in the iron burdens is 40%–50% for achieving appropriate dripping properties of the mixed burdens. Finally, a multi‐fluid blast furnace model is used to simulate BF operation with CCB charging. According to model simulations, charging CCB will cause the temperature level to decreases in the furnace and the location of the cohesive zone shifts downward. On the other hand, the productivity tends to increase while coke rate and total reducing agent rate decrease, the heat efficiency improves remarkably and the operation performance of BF is effectively enhanced. 相似文献
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从生产实践分析降低焦比的途径 总被引:1,自引:1,他引:0
总结了首钢高炉降低焦比的实际经验,得出结论:精料是高炉生产的基础,它占首钢降低焦比总量的64.7%。讨论了喷煤、风温、铁水硅含量及装料制度对焦比的影响。 相似文献
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在马钢2号2500m3高炉的生产实践中为了进一步降低生铁成本,提高大型高炉的综合经济效益,针对原燃料质量持续劣化的现状,通过采取小块焦回收再利用、强化入炉料管理、改善喷吹煤质量、优化上下部调剂、稳定炉温和改善渣系、高风温及富氧综合喷吹、高顶压操作、加强炉型管理等一系列措施,使煤比大幅度提升,焦比显著降低。在燃料比无明显变化的情况下,焦比降低到320kg/t,与2012年相比,焦比降低了60~70kg/t,高炉利用系数稳定在2.4t/(m3·d)。 相似文献
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The charging pattern may affect blast furnace permeability,coke ratio,and the freedom to select low-grade raw materials. Ore-coke mixed charging is a potential technique for optimizing the charging pattern. In recent years,charging small-sized coke( nut coke) into the burden layer has been applied to save raw materials and decrease cost.Although mixed charging,especially adding nut coke into the burden layer,may have many advantages,the mechanisms and side effects of nut coke use are not well understood,and the mixing ratio is still limited in industrial blast furnace operation. In this study,the status of mixed charging,especially nut coke used in blast furnaces,was investigated. A cold flow model was established to study the permeability of the packed bed in the blast furnace "dry zone"under different conditions with the aim of better understanding the mechanisms of mixing coke and nut coke into the burden layer. The effect of coke size,mixing coke ratio,layer numbers,and gas flow rate on the pressure drop of the packed bed was investigated. The experimental results show that mixing the nut coke in the ore layers decreases the pressure drop to different extents depending on mixing ratio. 相似文献
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The new process of top gas recycling by hot reducing gas (HRG) injection has been developed in this study in order to overcome the disadvantageous problems under the lower temperature operation, to enhance the utilization of top gas carbon and to reduce carbon dioxide emission of blast furnaces. Numerical evaluation of blast furnace top gas recirculation together with lower‐temperature operation was performed by means of a multi‐fluid blast furnace model. The simulation results show that, (1) under the lower temperature operation, the shaft injection, or simultaneous shaft and tuyere injection of hot reducing gas is effective to increase the heat supply and to enrich the reduction atmosphere in the shaft zone, to improve the reduction of iron burdens, and enhance the efficiency of the shaft zone. (2) If top gas is recirculated by HRG on the basis of lower temperature operation, a highly efficient low‐carbon blast furnace is obtained. The productivity of the furnace shows a remarkable increase and the total reducing agent rate shows a considerable decrease. Furthermore, the top gas carbon utilization is enhanced and the carbon dioxide emission rate is lowered. (3) Generally, shaft efficiency, carbon emission and heat efficiency under simultaneous tuyere and shaft injection are comparatively better than in the other two methods of single injection. 相似文献
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竖炉还原工艺中焦炉煤气(COG)的消耗量可影响金属铁产量,为了明确O2裂解时焦炉煤气消耗量与竖炉产量的关系,对理想条件下焦炉煤气在竖炉还原工艺中的消耗量和金属铁产量进行了热力学计算。计算结果表明,竖炉生产过程中,作为热源的焦炉煤气消耗量大于作为还原剂的消耗量。补充竖炉内热需求量的方法有两种,补偿方式不同,金属铁产量的变化趋势也不同:直接补充重整焦炉煤气时,金属铁的产量随生成温度的升高而降低,120万t焦炉产生的焦炉煤气在金属铁生成温度为850和900 ℃时,相应的竖炉生产能力分别为50.72万和49.90万t/a;先采用煤气自重整技术再补充额外焦炉煤气时,随金属铁生成温度的升高,金属铁的产量先增大后减小,120万t焦炉产生的焦炉煤气在金属铁生成温度为845和900 ℃时,相应的竖炉生产能力分别为56.69万(最大值)和55.68万t/a。研究内容及结果可为实际的竖炉工艺选择合理的操作参数提供理论指导和依据。 相似文献
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This paper places emphasis on evaluating ironmaking operation at lower temperature. Blast furnace operation with carbon composite agglomerates (CCB) charging and/or lower operation temperature has been numerically examined using a modified multi‐fluid blast furnace model under constant thermal conditions of the raceway. The numerical calculation shows that a lower in‐furnace temperature level is achieved under the operation with the CCB charging. With CCB charging, the location of the cohesive zone shifts downward and the temperature of the thermal reserve zone decreases. The decrease in heat requirements for solution loss, sinter reduction and silicon transfer reactions compensates the increase in heat demands for CCB reduction and direct reduction, and rather improves the efficiency of blast furnaces. Consequently, the productivity improves, the coke rate shows a notable decrease and the total reducing agent rate also tends to decline compared with conventional operation without CCB charging. Therefore, charging carbon composite agglomerates contributes to the enhancement of blast furnace performance. Furthermore, the model predicts that higher operation efficiency is achieved if the melting and/or tapping temperature could be dropped. The innovative technology of lower temperature ironmaking is expected to be applied in industrial blast furnaces after resolving the problems in engineering and economic evaluations. 相似文献
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高炉喷吹除尘灰的研究 总被引:4,自引:0,他引:4
由于高炉除尘灰含有大量的铁和碳,且其排放造成严重的环境污染,因此通过现有的喷煤系统将其作为含铁原料和含碳原料从风口喷入高炉无疑是处理除尘灰的一种有效途径。考虑到喷吹除尘灰影响到炉内炉渣的碱度、铁水的硫含量、理论燃烧温度和焦比的变化,通过高炉物料平衡和局部热平衡模型计算了焦比、炉渣碱度和理论燃烧温度随喷入除尘灰量的变化,为高炉操作提供理论依据,并进行了工业试验。结果表明,焦比和炉渣碱度随除尘灰喷入量的增加而下降,而理论燃烧温度则变化不大,这些变化可以通过调整配料来应付;喷吹除尘灰后高炉透气性略有下降,所需喷吹压力增大,试验证明高炉喷吹自身的除尘灰是可行的。 相似文献
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济钢一铁通过优化炉料结构,加强筛分,改进高炉操作,上部采用大矿批为主的装料制度,下部实行高风速、全风温、全风口喷吹等操作,同时不断加大喷煤系统和热风系统的设备改造,推动高炉喷煤比稳步提高,1998年喷煤总量达到了18.1万t。 相似文献
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CHU Man-sheng YANG Xue-feng SHEN Feng-man YAGI jun-ichiro NOGAMI Hiroshi 《钢铁研究学报(英文版)》2006,13(6):8-15
To date ,blast furnace operators have a relative-ly good understanding of internal mechanisms ,andno longer treat blast furnace as a“black box”. Forthe blast furnace , however , one of the most com-plex metallurgical units inthe field of chemical engi-neering,the complexity keeps proliferating with theadoption of newtechnologies ,such as high rate in-jection of pulverized coal ,effective use of carbona-ceous andferrous materials ,and so on.If merely bydirect instrumentation and empirical kno… 相似文献
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The steady heat transfer in the irrigated zone of the blast furnace is considered, taking account of the filtration of hot metal and slag through the coke bed. In this zone, the fluxes of coke, hot metal, and slag are heated simultaneously and exchange heat with one another, by both convection and radiation. Convection ensures heat treatment between the gas and all the batch materials and also between the slag and coke, since the slag running through the coke partially covers its surface. Radiant heat transfer develops among the coke, hot metal, and slag. It is more intense at higher temperatures. The heat transfer among the coke, hot metal, and slag in the irrigated zone of the blast furnace has a considerable influence on the temperature field in this zone. To calculate the heat transfer at the shoulder and hearth, information is required regarding the distribution of the thermal effects of direct reduction of iron, silicon, and manganese over the height of the irrigated zone and the proportion of the coke surface covered by slag. 相似文献