(NiCoCrAlYSiB+AlSiY)复合涂层热腐蚀行为的研究

采用电弧离子镀（AIP）技术在镍基单晶高温合金基体上制备了NiCoCrAlYSiB涂层（普通涂层）和（Ni-CoCrAlYSiB+AlSiY）复合涂层,研究了高温合金基体与2种涂层分别在900和700℃下的涂盐（Na₂SO₄+K₂SO₄和Na₂SO₄+NaCl）热腐蚀行为.结果表明:高温（900℃）热腐蚀条件下,基体合金表面主要生成NiO;普通涂层表面主要生成Cr₂O₃,而且涂层内部出现内氧化和内硫化现象;复合涂层表面主要生成Al₂O₃,外层出现程度较轻的内氧化,涂层表层Al含量仍然较高,维持表面Al₂O₃膜的形成和修复.低温（700℃）热腐蚀条件下,基体合金表面主要生成NiO;普通涂层表面主要生成Cr₂O₃,涂层内部出现严重的内氧化;复合涂层表面也出现了内氧化,高Cr的内层未受腐蚀,有助于提高涂层的抗腐蚀性能.     

(NiCoCrAlYSiB+AlSiY)复合涂层热腐蚀行为的研究

采用电弧离子镀（AIP）技术在镍基单晶高温合金基体上制备了NiCoCrAlYSiB涂层（普通涂层）和（Ni-COCrAlYSiB+AlSiY）复合涂层,研究了高温合金基体与2种涂层分别在900和700℃下的涂盐（Na₂SO₄+K₂SO₄和Na₂SO₄+NaCl）热腐蚀行为.结果表明:高温（900℃）热腐蚀条件下,基体合金表面主要生成NiO;普通涂层表面上要生成Cr₂O₃,而且涂层内部出现内氧化和内硫化现象;复合涂层表面主要生成Al₂O₃,外层出现程度较轻的内氧化,涂层表层Al含量仍然较高,维持表面Al₂O₃膜的形成和修复.低温（700℃）热腐蚀条件下,基体合金表面主要生成NiO;普通涂层表面主要生成Cr₂O₃,涂层内部出现严重的内氧化;复合涂层表面也出现了内氧化,高Cr的内层未受腐蚀,有助于提高涂层的抗腐蚀性能.     

TiAl合金表面激光重熔MCrAlY涂层热腐蚀性能

采用等离子喷涂技术在TiAl合金表面制备了MCrAlY涂层,并用激光重熔工艺对涂层进行处理,研究了TiAl合金、等离子喷涂MCrAlY涂层及激光重熔MCrAlY涂层850℃下75%Na₂SO₄+25%NaCl(质量分数)混合盐浸泡热腐蚀性能,分析了不同试样的热腐蚀破坏机理,并讨论了激光重熔处理对涂层热腐蚀性能的影响.结果表明,等离子喷涂MCrAlY涂层能显著提高TiAl合金的耐热腐蚀性能,经过激光重熔后可进一步提高其耐热腐蚀性能.MCrAlY涂层在高温熔盐中的热腐蚀发生的是表面氧化反应和内部硫化反应,主要生成Al₂O₃,Cr₂O₃,NiO,NiCr₂O₄,Ni₃S₂及CrS等腐蚀产物.     

ZK60合金表面含纳米Y2O3微弧氧化涂层的体外降解、磨损性能和生物相容性(英文)

为了进一步降低镁合金微弧氧化(MAO)涂层的降解速率并提高其耐磨性能，通过在电解液中加入纳米Y₂O₃的方法，制备含纳米Y₂O₃的镁合金MAO涂层，并借助显微结构观察、磨损实验、电化学实验、浸泡实验和细胞毒性实验对其进行研究。结果表明，微弧氧化涂层中主要含有Ca₈YMg(PO₄)₇和Y₂O₃颗粒，Ca₈YMg(PO₄)₇能稳定涂层，纳米Y₂O₃能封闭微孔，从而降低涂层的降解速率，并提高其耐磨性。在Hank’s溶液中，涂层的降解速率从0.14 mm/a降至0.06 mm/a。在相同摩擦距离下，涂层体积损失从0.46 mm³降至0.27 mm³。MAO涂层具有良好的生物相容性，细胞相对增殖率(RGR)超过90%。含纳米Y₂O...     

Ni/Cu定向结构涂层在不同浓度H2SO4中的耐蚀性能

为了研究Cu元素对Ni基合金定向结构涂层耐腐蚀性能的影响,向Ni60合金粉末中添加了5%Cu(质量分数,下同),制备了定向结构Ni60/Cu复合涂层。采用电化学试验和浸泡试验,评估了涂层在不同浓度H₂SO₄溶液中的电化学腐蚀特性和浸泡腐蚀性能,探讨了涂层在不同浓度H₂SO₄溶液中的腐蚀行为。结果表明,涂层在不同浓度H₂SO₄溶液中的腐蚀均表现为活化-钝化-过钝化的过程,电化学阻抗谱在整个时间常数内具有典型的容抗特征,H₂SO₄溶液浓度从5%增至80%时,电荷转移电阻先减小后增大,涂层的耐腐蚀性呈现先降低后升高的趋势。随着H₂SO₄溶液浓度的增加,涂层表面的腐蚀程度先加剧后逐渐减缓,且在H₂SO₄溶液浓度为40%时,腐蚀电位移至最负,腐蚀电流密度增至最大。但在H₂SO₄溶液浓度达到80...     

电解液Ca/P比对微弧氧化钛合金涂层结构及性能的影响

采用微弧氧化技术在Ti-13Nb-13Zr合金表面制备HA/TiO₂复合涂层。通过改变电解液中Ca/P比值,研究不同Ca/P比对微弧氧化涂层的相组成及组织变化,以及对耐磨性、耐蚀性与体外生物活性的影响。结果表明:随着电解液Ca/P比增大,涂层粗糙度及孔隙率增大。涂层相组成以锐钛矿及金红石为主,金红石相含量随着电解液Ca/P比增大而增大。乙酸钙含量为35 g/L的电解液制备的CA35涂层厚度达80.59μm,表面Ca/P比为1.98,表现出最好的耐磨耐蚀性能。与基体相比,CA35涂层平均摩擦系数约为0.19,下降了43%。采用Pt参比电极和质量分数0.9%NaCl测试溶液对涂层的耐蚀性进行检测。CA35涂层的腐蚀电流密度为4.94μA/cm²,腐蚀电位为-221.73 mV。CA35涂层在Kokubo溶液中产生矿化产物的速度最快。研究发现适当提高电解液Ca/P比能有效促进HA的形成,提高涂层的耐磨耐蚀性能,过高的Ca/P比会导致涂层性能下降。此外,对Ca/P比对涂层性能的影响机理进行了探讨。     

TC4合金表面扩散渗硅涂层的高温氧化行为和失效机制

为提高钛合金的高温抗氧化性能,采用固体粉末扩散渗方法在其表面制备了扩散渗硅涂层,研究了涂层的组织结构、高温氧化行为和失效机制。结果表明,所制备涂层具有致密的多层梯度组织结构,主要由TiSi₂外层,TiSi中间层和Ti₅Si₄+Ti₅Si₃内层组成。高温氧化实验结果表明,涂层在850℃空气中氧化时表面形成了由SiO₂和TiO₂混合组成的保护膜,高温抗氧化性能优良;氧化过程中,涂层与基体合金中Si和Ti的互扩散引起氧化膜内TiO₂含量增加及Si源不足,导致氧化膜保护性变差;氧化产物与涂层之间较高的P-B比、氧化膜与涂层组织间热膨胀系数不匹配导致了氧化膜开裂和剥落。     

Pt改性对NiAl涂层氧化性能及显微组织的影响

使用大气等离子喷涂技术在哈氏合金X基体上制备NiAl涂层,再采用最优工艺在NiAl涂层上电镀Pt并进行真空扩散制备出高性能的Ni-Al-Pt涂层. 对NiAl涂层和Pt改性涂层进行高温氧化试验,观察并分析两种涂层的氧化行为、相成分以及微观组织. 氧化动力学曲线结果显示,与原始涂层相比,Pt改性涂层的氧化动力学曲线更接近抛物线,且氧化后期涂层增重较为缓慢. XRD结果表明,Pt改性涂层氧化初期即可在表面快速形成连续致密的Al₂O₃膜,氧化至90 h时,涂层表面仍主要为α-Al₂O₃. SEM结果显示,Pt改性涂层氧化30 min后,涂层表面出现θ-Al₂O₃和α-Al₂O₃的混生结构. 氧化35 h后,θ-Al₂O₃基本转化为连续致密的α-Al₂O₃. 氧化至90 h时,涂层表面主要由呈片状结构的α-Al₂O₃和团聚成球的NiO组成,涂层仍具有更高的抗氧化性能.     

Re对NiCrAlY涂层热腐蚀行为的影响

通过电弧离子镀制备了NiCrAlYRe和NiCrAlY涂层,经真空热处理后涂层均由γ´-Ni₃Al、γ-Ni、 β-NiAl和α-Cr四相构成。在NiCrAlYRe涂层中,Re主要存在于α-Cr相,Re促进了α-Cr相在涂层中的析出,并提高了α-Cr在长期氧化过程中的稳定性,特别在氧化膜/涂层界面上析出了大量富Re的α-Cr。由于富Re的α-Cr 同α-Al₂O₃具有极为接近的热膨胀系数,降低了氧化膜中的热应力,提高了NiCrAlY 涂层表面抗剥落能力。添加Re明显提高了NiCrAlY涂层在900℃90%Na₂SO₄+ 10%K₂SO₄介质中的抗热腐蚀性能。     

搪瓷涂层700 ℃长期抗高温氧化和热腐蚀行为研究

研究了在钛铝金属间化合物上涂覆的一种20~40 μm厚的新型搪瓷涂层在700 ℃条件下1000 h高温氧化和硫酸盐+NaCl热腐蚀600 h的高温腐蚀行为。结果表明,搪瓷涂层具有很高的高温稳定性,在长时间的实验中有效地避免了基体的高温腐蚀,涂层未出现开裂或剥落。在涂层制备过程和高温腐蚀测试过程中,在涂层/基体界面发生了界面反应,形成了由α-Al₂O₃、TiO₂、Al₂SiO₅和Al₂TiO₅组成的薄氧化物层。     

Characterization of plasma electrolytic oxidation coatings formed on Mg–Li alloy in an alkaline polyphosphate electrolyte

Blue and white ceramic coatings have been successfully fabricated on the surface of Mg–Li alloys by plasma electrolytic oxidation (PEO) in an alkaline polyphosphate electrolyte with and without addition of titania sol. The influence of titania sol on the surface morphology, microstructure, phase composition, chemical composition, corrosion resistance, mechanical and tribological behavior of ceramic coatings was scrutinized by means of scanning electron microscopy (SEM), thin-film X-ray diffraction (TF-XRD), X-ray photoelectron spectroscopy (XPS), potentiodynamic polarization, nanoindentation measurements, and ball-on-cylinder friction testing. The blue ceramic coating containing MgO, TiO₂ and Ti₂O₃ phase exhibits better anticorrosion and tribological performance due to its higher nanohardness and lower friction coefficient.     

电解液组分对镁合金微弧氧化成膜及膜层耐蚀性的影响

基于单纯形重心设计改变Na₂SiO₃、NaOH、KF和NaAlO₂四种组分的搭配,在AZ91D镁合金上进行微弧氧化处理,研究了电解液配方对膜层成膜及耐蚀性能的影响。结果表明,所得到的回归方程非常显著,预测精度高。帕累托分析显示,四种电解质均对膜层耐蚀性影响显著。通过响应面分析可知,增大主盐Na₂SiO₃或者NaAlO₂的浓度可以显著提高膜层的耐蚀性。但二者复合却不利于耐蚀性的提高。主盐对于提高膜层成膜性及耐蚀性至关重要。当电解液中无主盐时,膜层的成膜性及耐蚀性都很差。当电解液中含有主盐时,适当增加NaOH与KF的浓度,膜层耐蚀性提高。通过Pearson相关分析可知,膜层耐蚀性主要受致密度及孔隙率的影响,同时也受膜厚、物相等其他特征参量的影响。而电解液各组分通过影响上述微观结构特征参量从而影响膜层性能。     

Plasma electrolytic oxidation behavior and corrosion resistance of brass in aluminate electrolyte containing NaH2PO4 or Na2SiO3

Plasma electrolytic oxidation (PEO) of brass was carried out in aluminate electrolytes with the addition of NaH₂PO₄ (S1) and Na₂SiO₃ (S2), respectively, with the aim to investigate the effect of additives on the coating formation and corrosion resistance. For the PEO in S1 electrolyte, a mixed layer of AlPO₄ and Al₂O₃ is formed at the initial stage, which leads to fast plasma discharges and formation of black coatings with the compositions of Al₂O₃, CuO, Cu₂O and ZnO. However, in S2 electrolyte, plasma discharges are delayed and the coatings show a reddish color due to more Cu₂O. Mott-Schottky tests show that the S1 coatings are p-type semiconductors; while the S2 coatings can be adjusted between n-type and p-type. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) tests show that the PEO treatment can significantly improve the corrosion resistance of brass, with protection efficiency up to 91.50% and the largest charge transfer resistance of 59.95 kΩ·cm² for the S1 coating.     

Study of the structure and corrosion behavior of PEO coatings on AM50 magnesium alloy by electrochemical impedance spectroscopy

In this work coatings were developed on the surface of AM50 magnesium alloy using four different electrolytes containing 10 wt.% each of K₃PO₄ and Na₃PO₄ in combination with either potassium or sodium hydroxides. Electrolyte conductivity and breakdown voltage were measured in order to correlate the property of the coating to the nature of electrolyte. Further, the coatings were examined using scanning electron microscopy for surface morphology and cross sectional investigation, X-ray diffraction for phase determination, and electrochemical impedance spectroscopy for corrosion resistance evaluation. The effect of employing different ions in the electrolytes results in different surface morphologies, chemical phases and, consequently, the corrosion resistance of the coatings. The EIS results indicate the presence of porous and compact layers in the structure of the PEO coatings, whilst the overall coating resistance mainly results from the compact layer, the role of the porous layer as a barrier against corrosion is negligible. Finally, a correlation between the passive current density of the bare alloy and the corrosion resistance of the PEO coating is proposed.     

Investigation of wear and corrosion resistance of nanocomposite coating formed on AZ31B Mg alloy by plasma electrolytic oxidation

Ceramic-WC coatings were prepared on AZ31 B Mg alloy by plasma electrolytic oxidation (PEO) from a phosphate based bath containing suspended tungsten carbide nanoparticles at various process times. Scanning electron microscope results indicated that increase of coating time and incorporation of tungsten carbide into the ceramic coating during the PEO process led to a decrease in the number and diameter of coating pores. Phase analysis showed that the nanocomposite coating was composed of MgO, Mg₃(PO₄)₂ and WC. Tribological properties and corrosion behaviour of uncoated AZ31 B Mg alloy and ceramic coatings were evaluated using a pin-on-disc tribometer and potentiodynamic polarisation technique in 3.5% NaCl solution, respectively. The wear and electrochemical tests showed that wear and corrosion resistance of ceramic-WC nanocomposite coatings were better than ceramic only ones. In addition, wear and corrosion behaviour of coatings improved with increasing the coating time.     

Characterization of plasma electrolytic oxidation coatings formed on Mg–Li alloy in an alkaline silicate electrolyte containing silica sol

We investigate the influence of silica sol addition on the ceramic coatings of Mg–Li alloy by plasma electrolytic oxidation (PEO) in an alkaline silicate electrolyte. Scanning electron microscopy, X‐ray diffraction, X‐ray photoelectron spectroscopy, and energy dispersive spectroscopy are employed to characterize the microstructure and composition of the ceramic coatings. The anti‐corrosion behavior of the ceramic coatings is evaluated by potentiodynamic polarization measurements in conjunction with electrochemical impedance analysis. The ceramic coating formed in the electrolyte containing silica sol contains SiO₂ and Mg₂SiO₄ phase and has more uniform morphology and higher corrosion resistance than that formed in the electrolyte without addition of silica sol.     

阴极电流密度对6061铝合金在含Na2WO4电解液中微弧氧化膜结构和耐磨性能的影响

目的 研究恒流模式下阴极电流密度对6061铝合金在含Na2WO4的电解液中制备的微弧氧化膜厚度、形貌、相组成及耐磨性能的影响。方法 固定阳极电流密度为5.0 A/dm²,阴极电流密度分别为0、1.25、2.5、3.75、5.0 A/dm²,对6061铝合金进行微弧氧化40 min。用涡流测厚仪测量了氧化膜的厚度,用扫描电镜观察了微弧氧化膜的表面形貌和截面形貌,用能谱分析仪分析了氧化膜的表面成分,用X射线衍射分析仪分析了微弧氧化膜的相组成,用往复式摩擦磨损试验机测试了氧化膜的耐磨性能。结果 随着阴极电流密度的增加,氧化膜内的W含量逐渐减少,氧化膜颜色逐渐变浅,氧化膜厚度逐渐增加。微弧氧化膜的主要组成相为α-Al2O3和γ-Al2O3。当阴极电流密度从0 A/dm²增加到3.75 A/dm²时,氧化膜内孔洞的数量和尺寸逐渐减少,孔洞到氧化膜/基体界面的距离逐渐增加,氧化膜的耐磨性能逐渐提升。当阴极电流密度为3.75 A/dm²时,氧化膜的磨损率最低,仅为1.07×10^‒4 mm³/(N.m)。但阴极电流密度增加到5.0 A/dm²时,氧化膜表层出现孔洞和剥落,耐磨性能下降。结论 阴极电流的加入有助于增加6061铝合金微弧氧化膜的厚度,提高氧化膜的致密性和耐磨性能,但过高的阴极电流会导致氧化膜表层出现孔洞,降低耐磨性能。     

Comparison of electrochemical corrosion behaviour of MgO and ZrO2 coatings on AM50 magnesium alloy formed by plasma electrolytic oxidation

Two types of PEO coatings were produced on AM50 magnesium alloy using pulsed DC plasma electrolytic oxidation process in an alkaline phosphate and acidic fluozirconate electrolytes, respectively. The phase composition and microstructure of these PEO coatings were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The corrosion behaviour of the coated samples was evaluated by open circuit potential (OCP) measurements, potentiodynamic polarization tests, and electrochemical impedance spectroscopy (EIS) in neutral 0.1 M NaCl solution. The results showed that PEO coating prepared from alkaline phosphate electrolyte consisted of only MgO and on the other hand the one formed in acidic fluozirconate solution was mainly composed of ZrO₂, MgF₂. Electrochemical corrosion tests indicated that the phase composition of PEO coating has a significant effect on the deterioration process of coated magnesium alloy in this corrosive environment. The PEO coating that was composed of only MgO suffered from localized corrosion in the 50 h exposure studies, whereas the PEO coating with ZrO₂ compounds showed a much superior stability during the corrosion tests and provided an efficient corrosion protection. The results showed that the preparation of PEO coating with higher chemical stability compounds offers an opportunity to produce layers that could provide better corrosion protection to magnesium alloys.     

Wear and corrosion resistant coatings on surface of cast A356 aluminum alloy by plasma electrolytic oxidation in moderately concentrated aluminate electrolytes

Plasma electrolytic oxidation of a cast A356 aluminum alloy was carried out in aluminate electrolytes to develop wear and corrosion resistant coatings. Different concentrations of 2, 16 and 24 g/L NaAlO₂ solutions and a silicate electrolyte (for comparison) were employed for the investigation. Wear performance and corrosion resistance of the coatings were evaluated by WC (tungsten carbide) ball-on-flat dry sliding tests and electrochemical methods, respectively. The results show that the coating formed for a short duration of 480 s in 24 g/L NaAlO₂ solution generated the best protection. The coating sustained 30 N load for sliding time of 1800 s, showing very low wear rate of ～4.5×10^?7 mm³/(N·m). A low corrosion current density of ～8.81×10^?9 A/cm² was also recorded. Despite low α-Al₂O₃ content of the coating, the compact and nearly single layer nature of the coating guaranteed the excellent performances.     

Microstructure and corrosion behavior of plasma electrolytic oxidation coated magnesium alloy pre-treated by laser surface melting

An AZ91D magnesium alloy was treated using duplex techniques of laser surface melting (LSM) and plasma electrolytic oxidation (PEO). The microstructure, composition and corrosion behavior of the laser melted surface, PEO coatings, LSM–PEO duplex coatings as well as the as-received specimen were characterized by scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD) and electrochemical corrosion tests, respectively. Especially, the effect of LSM pre-treatment on the microstructure, composition and corrosion resistance of the PEO coatings was investigated. Results showed that the corrosion resistance of AZ91D alloy was marginally improved by LSM due to the refinement of grains, redistribution of β-phase (Mg₁₇Al₁₂) and increase of Al on the surface. Both the PEO and duplex (LSM–PEO) coatings improved significantly the corrosion resistance of the AZ91D alloys, while the duplex (LSM–PEO) coating exhibited better corrosion resistance compared with the PEO coating.