Study of multi‐monomer melt‐grafting onto polypropylene in an extruder

Free‐radical melt‐grafting of the dual‐monomer systems glycidyl methacrylate–styrene (GMA‐St) and hydroxyethyl methacrylate–styrene (HEMA‐St) onto polypropylene (PP) has been studied using a single‐screw extruder. For single monomer grafting systems, degradation of PP was unavoidable and deterioration of the mechanical properties of the grafted PP subsequently occurred because of β‐scission of PP chains during the free‐radical melt‐grafting process. However, for the dual‐monomer systems, it is shown that the addition of styrene as a comonomer can significantly enhance the GMA or HEMA grafting levels on PP and reduce the extent of β‐scission of PP backbone. It has been found that the grafting degree of dual‐monomer melt‐grafted PP, such as PP‐g‐(GMA‐co‐St) or PP‐g‐(HEMA‐co‐St), is about quadruple that of single‐monomer grafted PP for the same monomer and dicumyl peroxide concentrations. Moreover, the melt flow rate of the dual‐monomer grafted PP is smaller than that of the unmodified PP. Hence, PP not only was endowed with higher polarity, but also kept its good mechanical properties. © 2000 Society of Chemical Industry     

Surface modification of polypropylene film by radiation‐induced grafting and its blood compatibility

To endow blood‐compatible properties onto polypropylene (PP) film, we grafted 2,3‐epoxypropyl methacrylate (EPMA) to PP film with a preirradiation grafting technique and then introduced various functional groups onto the grafted PP film. The EPMA grafting extent was dependent on the absorbed dose, reaction time, and temperature. The reactions of hydroxylation, iminodiacetation, sulfonation, phosphonation, and amination were performed under various conditions to introduce functional groups into the epoxy group of EPMA‐grafted PP films, respectively. We also immobilized heparin on aminated PP film to compare blood compatibility with various functionalized samples. The grafting, functionalization, and heparinization reaction were confirmed by Fourier transform infrared spectroscopy in the attenuated total reflectance mode and electron spectroscopy for chemical analysis. The blood compatibility of various functional groups and heparin‐introduced samples as well as control samples was examined by the determination of platelet adsorption and thrombus formation. For the examination of the blood compatibility of functionalized PP samples, acid citrate dextrose human whole blood and platelet‐rich plasma were used. The amount of the formed thrombus and the adherent platelets on functionalized PP sample surfaces were evaluated by an in vitro method following Imai and Nose's technique and by scanning electron microscopy, respectively. The blood compatibility of various functional‐group‐introduced PP films after grafting was better than that of the PP control. Phosphoric‐acid‐group‐ and heparin‐introduced PP films had especially good blood compatibility. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1726–1736, 2003     

Reinforcement of polypropylene using sisal fibers grafted with poly(methyl methacrylate)

Sisal fiber (SF) surface modification was carried out by grafting with methyl methacrylate (MMA) using cerium and ammonium nitrate as initiator. The effects of reaction time, monomer, and initiator concentration on the grafting parameters were systematically investigated. The results showed that MMA was successfully grafted onto the sisal fiber surface. The PMMA‐grafted sisal fibers were melt blended with polypropylene (PP) and then injection molded. The PP/SF composites were characterized by means of thermal analysis, mechanical testing, wide‐angle X‐ray diffraction, and SEM examination. PMMA grafted onto the surface of SF enhanced the intermolecular interaction between the reinforcing SF and PP matrix, improved the dispersion of SF in the PP matrix, and promoted the formation of β‐crystalline PP. These enhanced the thermal stability and mechanical properties of PP/SF composites. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1055–1064, 2003     

聚丙烯固相接枝苯乙烯和丙烯酸乙酯的研究

用固相接枝共聚方法制备聚丙烯（PP）接枝聚苯乙烯（PP-g-PS)和聚丙烯接枝聚丙烯酸乙酯（PP-g-PEA)，考察了引发剂浓度、反应温度、反应时间与单体种类对接枝反应的影响，对接枝改性的PP进行结构和热分析表征，并用接枝功能化的聚丙烯做增容剂，研究了其对纳米SiO2/PP复合材料力学性能的影响。力学性能研究表明：低含量接枝聚丙烯的存在可使SiO2/PP复合材料的韧性大幅提高。     

Preparation of toughened polypropylene‐g‐poly(butyl acrylate‐co‐acrylated castor oil) by suspension grafting polymerization

Butyl acrylate (BA) with acrylated castor oil (ACO) was grafted onto porous polypropylene (PP) granules by grafting polymerization. Crosslinked copolymer microdomains which functioned as rubber phase to improve the toughness of PP were filled into the pores of PP granules. The sizes of crosslinked copolymer microdomains were controlled in the range of 0.1–1 μm in PP matrix. The results of fourier transform infrared spectroscopy and scanning electron microscope of PP‐g‐(BA‐co‐ACO) after extracted by acetone confirmed that BA and ACO were grafted onto PP successfully. The effects of comonomer ratio, initiator content and comonomer content on grafting percentage (GP) and grafting efficiency (GE) were investigated. The GP of PP‐g‐(BA‐co‐ACO) could be up to 21.3% with the comonomer content increasing to 25%. The crosslinked copolymer decreased the melting flow index and the relative crystallinity of PP. Dynamic mechanical thermal analysis showed that the glass transition temperature of PP decreased slightly from 22°C to 15°C. The addition of 5% comonomer content led to an increase of notched impact strength from 1.96 to 3.81 kJ/m² (nearly doubled) and a marginal decrease in the tensile strength of PP. Then with further addition of comonomer, the notched impact strength increased to 8.98 kJ/m² while the tensile strength was 29.37 MPa. POLYM. ENG. SCI., 58:86–93, 2018. © 2017 Society of Plastics Engineers     

Synthesis and characterization of poly(propylene)/montmorillonite nanocomposites by simultaneous grafting‐intercalation

A novel process for the preparation of poly(propylene)/montmorillonite (PP/MMT) nanocomposites was developed via simultaneous solution grafting‐intercalation in the presence of a reactive ammonium cation that can be grafted onto poly(propylene). Partially introducing this reactive cation into long alkyl ammonium modified MMT interlayers can transfer a conventional microcomposite into intercalated/exfoliated nanocomposites, which was evidenced by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The PP chains were tethered onto the clay surface through the bridge of the reactive ammonium cations, which can be characterized by FTIR. The bridged chemical bonding also results in a good interface adhesion between PP and MMT, as confirmed by SEM investigation. The enhanced thermal properties of PP/MMT nanocomposites were characterized by thermogravimetric analysis. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1018–1023, 2004     

反应性相容剂的制备及其在PP/玻璃纤维复合材料中的应用

以马来酸酐(MAH)为接枝单体、丙烯酸-2-羟乙酯为共聚单体,利用熔融接枝技术对聚丙烯(PP)进行改性;以MAH/丙烯酸-2-羟乙酯熔融接枝改性PP为相容剂,研究相容剂对PP/玻璃纤维复合材料结构和性能的影响。结果表明:与未接枝PP相比,熔融接枝PP分子上接枝了MAH和—OH基团,而且熔融接枝反应对PP的熔点和热稳定性具有明显影响。另外,随着接枝PP含量的增加,PP/玻璃纤维复合材料的力学性能明显改善。当接枝PP含量为15%时,复合材料的拉伸强度提高了32%,冲击强度提高了13%,表明采用熔融共接枝工艺制备的PP具有优良的增容、偶联和分散效果。     

Preparation and evaluation of composite microspheres of polyacrylamide‐grafted polysaccharides

The poor mechanical strength and instability of polysaccharide's gel takes away opportunities for versatile application. The grafting of polyacrylamide (PAM) onto polysaccharide was found to be an efficient tool for transforming its properties and obtaining stable and robust composite microspheres (CMs). In this study, free‐radical polymerization reaction was used for the grafting of PAM onto the polysaccharide backbone, and their hydrogel CMs were obtained through an ionotropic gelation method. Porous and buoyant CMs were obtained through the incorporation of sodium bicarbonate into the reaction mixture. Characterizations were done through Fourier transform infrared spectroscopy, thermal and scanning electron microscopy analysis. The mechanical strength and squeezing capacity were evaluated extensively through a modified syringe method developed in‐house. The squeezing capacity of grafted CMs diminished with the formation of a complex interpenetrating network. The Young's modulus, swelling kinetics, mechanical strength, and squeezing capacity of the grafted microspheres were compared extensively. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2912–2922, 2013     

Radiation‐induced grafting of pentamethyl hindered amine light stabilizer 1,2,2,6,6‐pentamethyl‐4‐piperidinyl methacrylate onto polypropylene

The γ‐radiation‐induced grafting of 1,2,2,6,6‐pentamethyl‐4‐piperidinyl methacrylate (PMPM) onto polypropylene (PP) was investigated with a simultaneous irradiation technique. The effects of the solvent, dose, monomer concentration, and photoinitiator on the grafting were investigated. The grafting was easier in a benzene solution than in chloroform and acetone solutions. The grafting percentage first increased almost linearly with the irradiation dose until 20 kGy and then increased slowly or remained constant. The grafting percentage increased with the monomer concentration until 1.1 mol/L. The grafting percentage was higher when the proper amount of benzophenone was added. The grafted samples were characterized with Fourier transform infrared spectroscopy and thermogravimetric analysis. Carbonyl groups were found on grafted PP samples, and the carbonyl index increased with the grafting percentage. Thermogravimetric analyses proved the existence of grafted materials on PP, and grafted PMPM thermally decomposed at a lower temperature than PP. The radiation resistance of PP with grafted PMPM was better than that of pristine PP. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2157–2164, 2005     

Flammability and mechanical properties of wood flour‐filled polypropylene composites

Polypropylene (PP) composites filled with wood flour (WF) were prepared with a twin‐screw extruder and an injection‐molding machine. Three types of ecologically friendly flame retardants (FRs) based on ammonium polyphosphate were used to improve the FR properties of the composites. The flame retardancy of the PP/WF composites was characterized with thermogravimetric analysis (TGA), vertical burn testing (UL94‐V), and limiting oxygen index (LOI) measurements. The TGA data showed that all three types of FRs could enhance the thermal stability of the PP/WF/FR systems at high temperatures and effectively increase the char residue formation. The FRs could effectively reduce the flammability of the PP/WF/FR composites by achieving V‐0 UL94‐V classification. The increased LOI also showed that the flammability of the PP/WF/FR composites was reduced with the addition of FRs. The mechanical property study revealed that, with the incorporation of FRs, the tensile strength and flexural strength were decreased, but the tensile and flexural moduli were increased in all cases. The presence of maleic anhydride grafted polypropylene (MAPP) resulted in an improvement of the filler–matrix bonding between the WF/intumescent FR and PP, and this consequently enhanced the overall mechanical properties of the composites. Morphological studies carried out with scanning electron microscopy revealed clear evidence that the adhesion at the interfacial region was enhanced with the addition of MAPP to the PP/WF/FR composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Modification of isotactic polypropylene by the free‐radical grafting of 1,1,1‐trimethylolpropane trimethacrylate

The chemical modification of isotactic polypropylene was performed by the free‐radical‐promoted grafting of 1,1,1‐trimethylolpropane trimethacrylate (TMPTMA) in the presence of dicumyl peroxide (DCP) as the initiator. The reaction was carried out both in a batch internal mixer and in a corotating twin‐screw extruder; the effects of the peroxide and monomer concentrations on the extent of modification in terms of the grafting efficiency and polymer chain structure variations were investigated. The modified samples were characterized with Fourier transform infrared to determine the structure of the grafted groups and the degree of functionalization, with gel permeation chromatography and the melt flow index to evaluate changes in the molecular weight, and with differential scanning calorimetry, thermogravimetric analysis, and dynamic mechanical thermal analysis to measure the final thermal properties. In addition, solvent extraction with xylene was performed to highlight the presence of gel and its extent. The structure of the grafted groups was determined, and the number of grafted groups was quantitatively evaluated. The degree of functionalization increased with an increasing TMPTMA/DCP molar ratio. Thermal analysis results hinted at the presence of grafted chains with an increased percentage of TMPTMA. Although degradation reactions predominated at high amounts of peroxide, grafting and branching processes became competitive at high levels of TMPTMA. The balance between competing β‐scission and grafting/branching reactions could be adjusted on the basis of feed conditions. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 950–958, 2007     

Synthesis and characterization of novel grafted amphoteric poly(propylene) fabrics

Novel grafted amphoteric poly(propylene) (PP) fabrics were prepared by γ‐irradiation, which induced grafting of methacrylic acid (MA) onto PP fabric. A subsequent reaction of PP–MA grafted chains with freshly prepared (3‐chloro‐2‐hydroxylpropyl)amine or diamine chloride compounds followed by purification yielded the corresponding amphoteric PP fabrics. The latter were characterized by elemental microanalysis for the determination of the percentage nitrogen. Fourier transform infrared and scanning electron microscopy were performed on methacrylic and amphoteric PP fabrics. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2504–2510, 2003     

An investigation of the effect of silane water‐crosslinking on the properties of poly(L‐lactide)

A silane‐grafting water‐crosslinking approach was developed to crosslink poly(L ‐lactide) (PLLA) by grafting vinylalkoxysilane onto PLLA using dicumyl peroxide, followed by silane hydrolysis to form siloxane linkages between PLLA chains. The degree of silane grafting onto PLLA was qualitatively characterized using Fourier transform infrared spectroscopy and quantitatively determined using inductively coupled plasma mass spectrometry. Crosslinked PLLA films were obtained by curing of silane‐grafted PLLA in hot water. Gel fractions were evaluated in order to calculate the crosslinking reaction kinetics and crosslinking density. Various techniques were used to investigate the effect of silane water‐crosslinking on the thermomechanical properties, hydrolysis resistance and biodegradation of PLLA. In addition to an improvement in thermal stability and mechanical properties, hydrolysis resistance was significantly enhanced as a result of silane water‐crosslinking of PLLA. Moreover, the biodegradation of silane water‐crosslinked PLLA was retarded compared with neat PLLA. Copyright © 2010 Society of Chemical Industry     

Properties and nanoscale structure of polypropylene‐layered double hydroxide composites prepared by compatibilizer‐free way

Polypropylene (PP) is the second most widespread commodity polyolefin. Even a small quantity of inorganic component is sufficient to achieve significant improvement of stiffness, strength, thermal stability, biodegradability, etc. The major drawback of inorgano‐organic composite materials is insufficient compatibility of the PP matrix with inorganic filler. A suitable choice of the layered double hydroxide‐modifying anion opens a possibility to obtain PP‐inorganic nanocomposites without a need to use compatibilizers like maleic anhydride grafted PP. The nanocomposites were prepared by melt blending in a twin‐screw mini‐extruder and characterized by dynamic mechanical thermal analysis, and electron microscopy. Nonpolar PP matrix mix uniformly with clay organophilized with functionalized surfactant acids, giving rise to composites with improved thermo‐mechanical properties. Influences of the anionic modifier and the filler content (2 or 5% w/w) on mechanical properties and nanoscale structure of the composites are discussed. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2429–2438, 2013     

Studies on preparation and properties of vinyltriethoxysilane‐grafted styrene‐butadiene rubber

Graft polymerization of vinyltriethoxysilane (VTES) onto styrene‐butadiene rubber (SBR) was carried out in latex using benzoic peroxide (BPO) as an initiator. The concentration of VTES effecting on vulcanization characteristics, mechanical properties and thermal properties of VTES‐grafted SBR (SBR‐g‐VTES) were investigated. The grafting of VTES onto SBR and its pre‐crosslinking were confirmed by attenuated total teflectance‐Fourier transform infrared reflectance and proton nuclear magnetic resonance. The mechanism of graft polymerization was studied. The results revealed that the minimum torque, optimum cure time, tensile strength, thermal decomposition temperature, and glass transition temperature (T_g) all increased with the increasing concentration of VTES. But the grafting efficiency of VTES, rate of vulcanization, and elongation at break of the SBR‐g‐VTES decreased. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Property enhancement in polypropylene ternary blend nanocomposites via a novel poly(ethylene oxide)‐grafted polystyrene‐block‐poly(ethylene/butylene)‐block‐polystyrene toughener–compatibilizer system

Synthesis and characterization of a novel toughener–compatibilizer for polypropylene (PP)–montmorillonite (MMT) nanocomposites were conducted to provide enhanced mechanical and thermal properties. Poly(ethylene oxide) (PEO) blocks were synthetically grafted onto maleic anhydride‐grafted polystyrene‐block‐poly(ethylene/butylene)‐block‐polystyrene (SEBS‐g‐MA). Special attention was paid to emphasize the effect of PEO‐grafted SEBS (SEBS‐g‐PEO) against SEBS‐g‐MA on morphology, static/dynamic mechanical properties and surface hydrophilicity of the resultant blends and nanocomposites. It was found that the silicate layers of neat MMT are well separated by PEO chains chemically bonded to nonpolar SEBS polymer without needing any organophilic modification of the clay as confirmed by X‐ray diffraction and transmission electron microscopy analyses. From scanning electron microscopy analyses, elastomeric domains interacting with MMT layers via PEO sites were found to be distributed in the PP matrix with higher number and smaller sizes than the corresponding blend. As a benefit of PEO grafting, SEBS‐g‐PEO‐containing nanocomposite exhibited not only higher toughness/impact strength but also increased creep recovery, as compared to corresponding SEBS‐g‐MA‐containing nanocomposite and neat PP. The damping parameter of the same nanocomposite was also found to be high in a broad range of temperatures as another advantage of the SEBS‐g‐PEO toughener–compatibilizer. The water contact angles of the blends and nanocomposites were found to be lower than that of neat hydrophobic PP which is desirable for finishing processes such as dyeing and coating. © 2018 Society of Chemical Industry     

Preparation of ion‐exchange membranes by hydrolysis of radiation‐grafted polyethylene‐g‐polyacrylamide membranes

Polyethylene‐g‐polyacrylamide membranes were prepared by graft polymerization of acrylamide onto polyethylene films using a preirradiation method. The ion‐exchange membranes were obtained by the hydrolysis of grafted films so as to transform amide groups into carboxyl groups. The fraction of amide groups transformed into carboxyl groups was limited to ～0.5. The characterization and thermal behavior of membranes with different degrees of grafting were evaluated by FTIR, thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC) measurements. The heat of fusion and the crystallinity of polyethylene decreased considerably in the hydrolyzed membranes depending on the degree of grafting. It was found that the grafting of acrylamide led to the reduction in crystallinity due to disruption of the crystallites (crystal defects) and dilution of the inherent crystallinity (dilution effect). The contribution of the hydrolysis step to the crystallinity decrease was negligible. The thermal stability of the membranes as obtained from TGA showed considerable enhancement after hydrolysis. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 149–154, 2003     

Study of modified polypropylene nonwoven cloth. I. graft copolymerization of 4‐vinylpyridine onto polypropylene nonwoven cloth by preirradiation method

Polypropylene (PP) nonwoven cloth was grafted with 4‐vinylpyridine (4‐VP) by a preirradiation method. The effects of preirradiation conditions on the mechanical properties of preirradiated PP nonwoven cloth and the percentage of grafting (Pg) of 4‐VP onto the preirradiated PP nonwoven cloth were systematically investigated. The results indicated that the mechanical properties of preirradiated PP nonwoven cloth decreased with increasing irradiation dose and that the Pg was greatly affected by the concentration of monomer, irradiation dose, grafting reaction temperature, and the addition of inhibitor and inorganic acid in the grafting reaction system. The grafted nonwoven cloth samples were characterized using IR spectroscopy and SEM. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 1861–1868, 2000     

Solid‐state modification of isotactic polypropylene (iPP) via grafting of styrene. I. Polymerization experiments

Grafting of vinyl monomers onto isotactic polypropylene (iPP) in the solid state, that is, below the melting point, displays several advantages over melt or solution grafting processes, such as negligible degradation of the iPP and absence of any solvent. The final properties of such iPP modifications or actually compatibilized PP blends are dependent on the dispersion of the new polymer into the iPP matrix, which is controlled to a large extent by the degree of grafting versus the amount of free homopolymer formed. In the present work, the solid‐state modification of iPP by styrene has been investigated from the point of view of the monomer polymerization behavior. In order to determine the styrene conversion and the distribution of the newly formed PS phase along the radius of the iPP powder particles, the reaction products were characterized by infrared (FTIR) and Raman spectroscopy. Fractionation of the reaction products via selective solvent extraction allowed the determination of the grafting efficiency (Φ). It was shown that besides the grafted PS two additional types of PS are formed, that is, free PS homopolymer in the pores of the PP powder and free PS in the amorphous PP phase. Phi shows an optimum as a function of the feed peroxide composition and the feeding rate. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3279–3291, 2003     

Selective plasma‐induced grafting of polystyrene onto polyolefin blends

Plasma pretreatment has been used to generate reactive radicals and oxygenated groups on polymer surfaces for graft polymerization. The polymer substrates studied were composed of a polypropylene–polyethylene (PP–PE) copolymer, which was predominantly PP, and also contained blended ethylene–propylene rubber (EPR) as either about 15 or about 60 mol %. A pure PP substrate was also studied for comparison. The grafted polymer was polystyrene (PS). Raman microspectroscopic 2‐dimensional mapping was used to elucidate the role of crystallinity and EPR in the plasma treatment and graft polymerization process. It was found that the plasma pretreatment favored the EPR component of the substrate and the graft yield was related to the EPR content. Crystallinity seemed to have a much less significant effect on the grafting reaction. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1643–1652, 2003