Modified emulsifier‐free emulsion polymerization of butyl methacrylate with ionic or/and nonionic comonomers

A modified emulsifier‐free emulsion polymerization of butyl methacrylate (BMA) with ionic or/and nonionic comonomers was successfully used to prepare nanosized poly(butyl methacrylate) (PBMA) latices with high polymer contents. After seeding particles were generated in an initial emulsion system, consisting of a portion of BMA, water, ionic comonomer [sodium styrenesulfonate (NaSS)] or nonionic comonomer [2‐hydroxyethyl methacrylate (HEMA)] and potassium persulfate, most of the BMA monomer or the mixture of BMA and HEMA was added dropwise to the polymerizing emulsion over a period of 6–12 h. Stable latices with high PBMA contents up to 27% were obtained. It was found that the latex particle sizes (2R_h) were largely reduced (34 nm) by the continuous addition of monomer(s) compared to those (107 nm) obtained by the batch polymerization method. The effect of comonomer concentration on the particle size, the number of PBMA particles/mL of latex (N_d), and the molar mass (M_w) of copolymer during the polymerization were discussed. The surface compositions of latex particles were analyzed by X‐ray photoelectron spectroscopy, indicating that the surface of latex particles was significantly enriched in NaSS or/and HEMA. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3080–3087, 2004     

Preparation of poly(butyl methacrylate)/γ‐Al2O3 nanocomposites via ultrasonic irradiation

A new technique (ultrasonic irradiation) has been employed to prepare poly(n‐butyl methacrylate) PBMA/γ‐Al₂O₃ nanocomposites, taking advantages of the multiple effects of ultrasonic irradiation, such as dispersion, pulverization and activation. When subjected to ultrasonic irradiation, n‐butyl methacrylate (BMA) is polymerized to form poly(n‐butyl methacrylate) (PBMA) latex without any chemical initiators, and the monomer conversion reaches 72.5% in 25 min. At an appropriate pH, surfactant bilayers are formed through electrostatic interactions between γ‐Al₂O₃ nanoparticles and the anionic surfactant sodium dodecyl sulfate (SDS), which adsorb BMA. After ultrasonic induced polymerization of BMA in the presence of nanoparticles of γ‐Al₂O₃, the γ‐Al₂O₃ nanoparticles are encapsulated by PBMA shells formed. The influence of factors such as pH, surfactant concentration and the nanoparticle content is investigated. The FTIR spectra show that there are still polymers tightly adsorbed by nanoparticles even after extraction by acetone for 72 h. The difference observed in the XPS spectra of nanocomposite residues and the pure γ‐Al₂O₃ nanoparticles may indicate some interactions between γ‐Al₂O₃ nanoparticles and the PBMA matrix. Furthermore, the feasibility of SDS bilayer formation and encapsulating polymerization is proven by XPS characterization. © 2001 Society of Chemical Industry     

Toughening effect of comonomer on acrylic denture base resin prepared via suspension copolymerization

In this article, three copolymers used as denture base resins were prepared via suspension copolymerization using butyl acrylate (BA), butyl methacrylate (BMA), or methyl acrylate (MA) with methyl methacrylate (MMA), respectively. The homopolymers and copolymers were characterized by ¹³C nuclear magnetic resonance (¹³C NMR). The influence of the three comonomers on the mechanical property was investigated in details and the fracture surfaces of copolymer specimens were examined using scanning electron microscopy (SEM). Meanwhile, the T_g values of three copolymers were examined by differential scanning calorimetry (DSC). The results indicate that, poly(methyl methacrylate) (PMMA) copolymers with BA, BMA, or MA have been successfully prepared via suspension copolymerization. The presence of BA, BMA, or MA could improve the mechanical property especially the impact strength, the toughness of the materials was remarkably improved. The toughening effect of BMA monomer is most significant. When the content of BA is 2 wt %, the flexural strength improves by 51% and the impact strength improves by 81.3%. The T_g values of three copolymers all decrease. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

The effects of acrylate monomers and polystyrene addition on the morphology of DOP‐plasticized styrene–acrylate polymer particles prepared by SPG emulsification and suspension polymerization

Fairly uniform copolymer particles of methyl acrylate (MA), butyl acrylate (BA), or butyl methacrylate (BMA) were synthesized via Shirasu porous glass (SPG) membrane and followed by suspension polymerization. After a single‐step SPG emulsification, the emulsion composed mainly of the monomers. Hydrophobic additives of dioctyl phthalate (DOP), polystyrene molecules, and an oil‐soluble initiator, suspended in an aqueous phase containing poly(vinyl alcohol) (PVA) stabilizer and sodium nitrite inhibitor (NaNO₂), were subsequently subjected to suspension polymerization. Two‐phase copolymers with a soft phase and a hard phase were obtained. The composite particles of poly(St‐co‐MA)/PSt were prepared by varying the St/PSt ratios or the DOP amount. The addition of PSt induced a high viscosity at the dispersion phase. The molecular weight slightly increased with increasing St/PSt concentration. The multiple‐phase separation of the St‐rich phase and PMA domains, observed by transmission electron microscopy, was caused by composition drift because the MA reactivity ratio is greater than that of St. The addition of DOP revealed the greater compatibility between the hard‐St and soft‐MA moieties than that without DOP. The phase morphologies of poly(St‐co‐MA), poly(St‐co‐BMA), and their composites with PSt were revealed under the influence of DOP. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1195–1206, 2006     

Synthesis and characterization of PBMA‐b‐PSt‐b‐PBMA triblock copolymers by atom transfer radical emulsion polymerization

Poly(n‐butyl methacrylate)‐b‐polystyrene‐b‐poly(n‐butyl methacrylate) (PBMA‐b‐PSt‐b‐PBMA) triblock copolymers were successfully synthesized by emulsion atom transfer radical polymerization (ATRP). Difunctional polystyrene (PSt) macroinitiators that contained alkyl chloride end‐groups were prepared by ATRP of styrene (St) with CCl₄ as initiator and were used to initiate the ATRP of butyl methacrylate (BMA). The latter procedure was carried out at 85°C with CuCl/4,4′‐di (5‐nonyl)‐2,2′‐bipyridine (dNbpy) as catalyst and polyoxyethylene (23) lauryl ether (Brij35) as surfactant. Using this technique, triblock copolymers consisting of a PSt center block and PBMA terminal blocks were synthesized. The polymerization was nearly controlled, ATRP of St from those macroinitiators showed linear increases in the number average molecular weight (Mn) with conversion. The block copolymers were characterized with infrared (IR) spectroscopy, hydrogen‐1 nuclear magnetic resonance (¹HNMR), and differential scanning calorimetry (DSC). The effects of the molecular weight of macroinitiators, concentration of macroinitiator, catalyst, emulsion, and temperature on the polymerization were also investigated. Thermodynamic data and activation parameters for the ATRP were also reported. POLYM. ENG. SCI., 45:1508–1514, 2005. © 2005 Society of Plastics Engineers     

Poly(butyl methacrylate-co-methacrylic acid) Copolymers with Calcium Carbonate Supramolecular Networks

Poly (butyl methacrylate-co-methacrylic acid) copolymers/calcium carbonate (CaCO₃) composites were synthesized by radical polymerization. Ca²⁺ cationic sites, present at the CaCO₃ surface, in interaction with carboxylate groups from polymer chains structured the material, particularly above the glass transition temperature. The composites were studied by transmission electron microscopy, X-ray diffraction, and dynamic mechanical analysis. Multiplets and clusters were detected. The material's behavior is principally controlled by the methacrylic acid (MA) content in the copolymer chain and CaCO₃/MA ratio. Under well-defined conditions, ionic cross-linked materials were obtained.     

Effect of porosigen and hydrophobic monomer on the fast swelling–deswelling behaviors for the porous thermoreversible copolymeric hydrogels

A series of porous thermoreversible copolymeric hydrogels were prepared from N‐isopropylacrylamide (NIPAAm) and hydrophobic monomers such as 2,2,3,3,4,4,5,5‐octafluoropentyl methacrylate (OFPMA) and n‐butyl methacrylate (BMA) and CaCO₃ or poly(ethylene glycol) 8000 (PEG8000) as porosigen by emulsion polymerization. The effect of hydrophobic monomers and porosigens on the fundamental properties, such as equilibrium swelling ratio, swelling kinetics, gel strength, crosslinked densities, etc., and fast swelling–deswelling behavior for the present copolymeric hydrogels were investigated. Results showed that the deswelling rates for the gels porosigened by CaCO₃ were more rapid than those gels foamed by PEG8000. Results also showed that the swelling rates for the gel foamed by CaCO₃ were higher than those for the gel foamed by PEG8000. At the same time, results also showed that the gels with OFPMA foamed by CaCO₃ exhibit a faster swelling–deswelling behavior than those gels with BMA. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3152–3160, 2006     

Synthesis and characterization of polyrotaxanes comprising α‐cyclodextrins and poly(ε‐caprolactone) end‐capped with poly(butyl methacrylate)s

Biodegradable polyrotaxane‐based triblock copolymers were synthesized via the bulk atom transfer radical polymerization (ATRP) of n‐butyl methacrylate (BMA) initiated with polypseudo‐rotaxanes (PPRs) built from a distal 2‐bromoisobutyryl end‐capped poly(ε‐caprolactone) (Br‐PCL‐Br) with α‐cyclodextrins (α‐CDs) in the presence of Cu(I)Br/N,N,N′,N″,N″‐pentamethyldiethylenetriamine at 45 ºC. The structure was characterized in detail by means of ¹H NMR, gel permeation chromatography, wide‐angle X‐ray diffraction, DSC and TGA. When the feed molar ratio of BMA to Br‐PCL‐Br was changed from 128 to 300, the degree of polymerization of PBMA blocks attached to two ends of the PPRs was in the range 382 ? 803. Although about a tenth of the added α‐CDs were still threaded onto the PCL chain after the ATRP process, the movable α‐CDs made a marked contribution to the mechanical strength enhancement, blood anticoagulation activity and protein adsorption repellency of the resulting copolymers. Meanwhile, they could also protect the copolymers from the attack of H₂O and Lipase AK Amano molecules, exhibiting a lower mass loss as evidenced in hydrolytic and enzymatic degradation experiments. © 2013 Society of Chemical Industry     

Rheology and processability of polyamide66 filled with different‐sized and size‐distributed calcium carbonate

Two‐sized calcium carbonates (CaCO₃) were blended and filled into polyamide66 (PA66). The shear viscosity of PA66/CaCO₃ composites was measured with a capillary extrusion rheometer. The results showed that the shear viscosity of the efficient size distribution samples (PA66 was filled with 600/2500 mesh CaCO₃ blending) obviously decreased compared with that of the single‐size distribution samples (PA66 was filled with 600 or 2500 mesh CaCO₃). The shear viscosity of PA66/CaCO₃ composites at different temperatures was also studied. The results showed that the flow activation energy and flow activation entropy of the efficient size distribution samples obviously increased compared with those of the single‐size distribution samples. The change in flow activation entropy was used to explain the experimental results of shear viscosity. The processability of PA66/CaCO₃ composites was evaluated with a HAAKE torque rheometer. The results showed that the processability of the efficient size distribution samples was obviously improved and the best efficiency of processability improvement appeared in the 30 wt% CaCO₃ content. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Preparation and characterization of copolymers containing (+)‐bornyl methacrylate and their racemate for positive‐tone photoresist

This study investigated the chemical behavior of polymers bearing cycloaliphatic bornyl units along with the steric difference of the chiral (+)‐bornyl methacrylate [(+)‐BMA] and racemic (±)‐BMA, expressed in the physical properties of the copolymers and the resist characteristics. To do this, a series of copolymers containing (+)‐bornyl methacrylate [(+)‐BMA] and (±)‐BMA] units was synthesized. Comonomers of tert‐butyl methacrylate (TBMA), methyl methacrylate (MMA), and maleic anhydride (MA) were used. The thermogravimetric curves, glass‐transition temperature (T_g), and molecular weight (MW) of the copolymers were evaluated. Exposure characteristics of chemical‐amplified positive photoresists comprising various copolymers were investigated. It was found that copolymers bearing (±)‐BMA have higher T_g and better thermostability than those of copolymers containing (+)‐BMA units. The copolymers with (±)‐BMA units, however, revealed an inert photochemical behavior on the positive‐tone photoresist. The patterning properties of the positive photoresist, composed of copolymers bearing (+)‐BMA and (±)‐BMA, and the photoacid generator (PAG) were also investigated. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 3538–3544, 2001     

Rice hull biocomposites,part 2: Effect of the resin composition on the properties of the composite

A free radical thermoset resin consisting of a copolymer of conjugated linseed oil (CLO) or conjugated soybean oil (CSO), n‐butyl methacrylate (BMA), divinylbenzene (DVB), and maleic anhydride (MA) has been reinforced with rice hulls. Composites containing 70 wt % of the filler were compression molded, the conjugated oil content in the resin was kept constant at 50 wt %, and the relative amounts of BMA, DVB, and MA were varied to afford composites with different resin compositions. Tensile tests, DMA, thermogravimetric analysis, and Soxhlet extraction of the different composites prepared have been used to establish the relationship between resin composition and the properties of the composites. Overall, the mechanical properties tend to improve when MA is introduced into the resin. Scanning electron microscopy of selected samples showed a better filler–resin interaction for MA‐containing composites and samples prepared from CLO exhibit better properties than those prepared from CSO. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of interfacial interaction on the crystallization and mechanical properties of PP/nano‐CaCO3 composites modified by compatibilizers

To investigate the effect of interfacial interaction on the crystallization and mechanical properties of polypropylene (PP)/nano‐CaCO₃ composites, three kinds of compatibilizers [PP grafted with maleic anhydride (PP‐g‐MA), ethylene–octene copolymer grafted with MA (POE‐g‐MA), and ethylene–vinyl acetate copolymer grafted with MA (EVA‐g‐MA)] with the same polar groups (MA) but different backbones were used as compatibilizers to obtain various interfacial interactions among nano‐CaCO₃, compatibilizer, and PP. The results indicated that compatibilizers encapsulated nano‐CaCO₃ particles, forming a core–shell structure, and two interfaces were obtained in the compatibilized composites: interface between PP and compatibilizer and interface between compatibilizer and nano‐CaCO₃ particles. The crystallization and mechanical properties of PP/nano‐CaCO₃ composites were dependent on the interfacial interactions of these two interfaces, especially the interfacial interaction between PP and compatibilizer. The good compatibility between PP chain in PP‐g‐MA and PP matrix improved the dispersion of nano‐CaCO₃ particles, favored the nucleation effect of nano‐CaCO₃, increased the tensile strength and modulus, but reduced the ductility and impact strength of composites. The partial compatibility between POE in POE‐g‐MA and PP matrix had little effect on crystallization and mechanical properties of PP/nano‐CaCO₃ composites. The poor compatibility between EVA in EVA‐g‐MA and PP matrix retarded the nucleation effect of nano‐CaCO₃, and reduced the tensile strength, modulus, and impact strength. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Properties of n‐butyl methacrylate copolymer latex films derived from crosslinked latex particles

Films obtained from copolymer latexes of n‐butyl methacrylate (BMA) with a series of crosslinking monomers [i.e., a macromonomer crosslinker (Mac), ethylene glycol dimethacrylate (EGDMA), and aliphatic urethane acrylate] exhibited differences in their tensile properties and swelling behaviors. For P(BMA‐co‐EGDMA) copolymer, a dependence on the initiator type was obtained. It is postulated that the network microstructures for the various copolymers evolved as the result of the copolymerization reactions between the monomer pairs during the synthesis in the miniemulsion free‐radical copolymerization. These network microstructures are, therefore, hypothesized to influence the mechanical properties of the resultant films. Copolymers prepared with Mac were tough in comparison with copolymers made with EGDMA. The presence of longer linear or lightly crosslinked poly(n‐butyl methacrylate) (PBMA) chains and the looseness of the crosslinked network structures in the PBMA‐co‐Mac copolymers appear to be the factors responsible for the differences. All of the copolymer films disintegrated into swollen individual microgels when they were immersed in tetrahydrofuran. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 42–49, 2003     

An investigation on the mechanical and dynamic rheological properties of single and hybrid filler/polypropylene composites based on talc and calcium carbonate

Some results of experiments on the mechanical and rheological properties of mineral filled polypropylene were presented. Single filler and hybrid filler composites of talc and calcium carbonate (CaCO₃) were prepared in a co‐rotating twin‐screw extruder. The effect of filler type, filler content, and coupling agent on the mechanical and rheological properties of the polypropylene were studied. The coupling agent was maleic anhydride‐grafted polypropylene (PP‐g‐MA). It was found that the mechanical properties are affected by filler type, filler concentration, and the interaction between filler and matrix. The tensile strength of the composite is more affected by the talc while the impact strength is influenced mostly by CaCO₃ content. The elongation at break of PP/CaCO₃ composites was higher than that of PP/talc composites. The incorporation of coupling agent into PP/mineral filler composites increased the mechanical properties. Rheological properties indicated that the complex viscosity and storage modulus of talc filled samples were higher than those of calcium carbonate filled samples while the tan δ was lower. The rheological properties of hybrid‐filler filled sample were more affected by the talc than calcium carbonate. The PP‐g‐MA increased the complex viscosity and storage modulus of both single and hybrid composites. POLYM. COMPOS., 2009. © 2009 Society of Plastics Engineers     

Self-Compatibilization of poly(butyl methacrylate)/acrylonitrile-co-styrene blends via concentrated emulsion polymerization

Two concentrated emulsions in water were prepared: one from weakly polymerized butyl methacrylate (BMA) and the other one from a weakly polymerized mixture of acrylonitrile (AN) and styrene (St). Each of the concentrated emulsions also contained a small amount of a vinyl-terminated macromonomer (VTM). After the concentrated emulsions were partially polymerized, they were mixed and subjected to complete polymerization. This generated a blend of poly(butyl methacrylate) (PBMA), binary copolymer AN-co-ST (AN—St), and networks containing chains of VTM and those formed from different monomers. The networks constitute compatibilizers between the PBMA and AN—St. Such a preparation method, in which the components and compatibilizer are generated simultaneously, was called self-compatibilization. The blend possesses excellent tensile properties and toughness compared with the ternary copolymer AN—St—BMA and with the solution blends of PBMA/AN—St. The generation of the compatibilizers and the compatibilization mechanism were investigated via kinetic studies. The effects of the VTM, polymerization conditions, and the weight ratio of AN/St were also examined. © 1996 John Wiley & Sons, Inc.     

Synthesis and characterization of poly(n‐butyl methacrylate)‐b‐polystyrene diblock copolymers by atom transfer radical emulsion polymerization

Poly(n‐butyl methacrylate) (PBMA)‐b‐polystyrene (PSt) diblock copolymers were synthesized by emulsion atom transfer radical polymerization (ATRP). PBMA macroinitiators that contained alkyl bromide end groups were obtained by the emulsion ATRP of n‐butyl methacrylate with BrCH₃CHCOOC₂H₅ as the initiator; these were used to initiate the ATRP of styrene (St). The latter procedure was carried out at 85°C with CuCl/4,4′‐di(5‐nonyl)‐2,2′‐bipyridine as the catalyst and polyoxyethylene(23) lauryl ether as the surfactant. With this technique, PBMA‐b‐PSt diblock copolymers were synthesized. The polymerization was nearly controlled; the ATRP of St from the macroinitiators showed linear increases in number‐average molecular weight with conversion. The block copolymers were characterized with IR spectroscopy, ¹H‐NMR, and differential scanning calorimetry. The effects of the molecular weight of the macroinitiators, macroinitiator concentration, catalyst concentration, surfactant concentration, and temperature on the polymerization were also investigated. Thermodynamic data and activation parameters for the ATRP are also reported. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2123–2129, 2005     

Viscoelastic behavior of poly(butyl methacrylate) densely grafted on silica nanoparticles

A series of poly(butyl methacrylate)s (PBMAs) with various molar masses (33 000–270 000 g mol^?1), which were densely grafted on fumed silica nanoparticles (PBMA–SiO₂), were synthesized by surface‐initiated atom transfer radical polymerization. The dynamic viscoelastic behavior of PBMA–SiO₂ was systematically investigated in the solid and molten states with oscillatory strains, and compared to that of a conventional nanocomposite (PBMA/SiO₂). The storage moduli of PBMA–SiO₂ and PBMA/SiO₂ are equivalent in the solid state, whereas the storage modulus of PBMA–SiO₂ is lower than that of PBMA/SiO₂ in the molten state, especially at high silica loading. This is because the formation of a network structure composed of the silica nanoparticles in PBMA–SiO₂ is strongly suppressed by the polymer brushes on the particles. In contrast, even at low silica loading, the PBMA–SiO₂ system exhibits a gel‐like behavior resulting from a steric repulsion between the composite particles, because all of the tethered polymers behave as bound polymers. Copyright © 2011 Society of Chemical Industry     

Morphology of micron‐sized,monodisperse, nonspherical polystyrene/poly(n‐butyl methacrylate) composite particles produced by seeded dispersion polymerization

Nonspherical polystyrene (PS)/poly(n‐butyl methacrylate) (PBMA) composite particles with uneven surfaces were produced by seeded dispersion polymerization of BMA with 1.65‐μm, monodisperse, spherical PS seed particles. The composite particles consisted of a PS core and an incomplete PBMA shell. The formation mechanism of such nonspherical particles was discussed. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2013–2021, 2002     

Effect of PBMA on PVC‐based polymer blend electrolytes

Poly(vinyl chloride) (PVC)—poly(butyl methacrylate) (PBMA) blended polymer electrolytes with lithium perchlorate (LiClO₄) as the complexing salts are prepared by solution casting technique. The addition of PBMA into PVC matrix is found to induce considerable changes in physical and electrical properties of the polymer electrolytes. Addition of PBMA into PVC matrix is found to increase the conductivity by two orders of magnitude (1.108 × 10^?5 S cm^?1) when compared with that of the pristine PVC polymer electrolyte (10^?7 S cm^?1). Structural, thermal, mechanical, morphological, and polymer–salt interactions are ascertained from X‐ray diffraction (XRD), thermogravimetry/differential thermal analysis (TG/DTA), mechanical analysis, scanning electron microscope (SEM), and Fourier transform infrared spectroscopy (FTIR) respectively. A thermal stability upto 250 °C is asserted from the TG/DTA analysis. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44939.     

Dynamic mechanical study of the transition from swollen particles to hydrogel caused by neutralization

Summary The copolymer of 2-(2-carboxybenzoyloxy)ethyl methacrylate (CEM) with butyl methacrylate (BMA) (BMA/CEM = 40/60 wt.) and terpolymers CEM/BMA/ 2-hydroxyethyl methacrylate (HEMA) ((BMA + HEMA)/CEM = 40/60 wt.; HEMA/BMA = 35/5, 30/10, 20/20 and 10/30) were prepared by emulsion radical copolymerization in water in the presence of sodium dodecyl sulfate and their dynamic mechanical behaviour was investigated as a function of the degree of neutralization α. Main attention was devoted to the transition from swollen particles to physical gel with increasing degree of neutralization and to the structure of formed hydrogels. From the results it followed: (a) the transition from swollen particles to the gel state occurs in a narrow neutralization interval at α∼ 0.45 for BMA/CEM copolymer; increasing the HEMA content shifts the transition to lower α values; (b) with increasing shear strain γ, the hydrogels passed from the gel to liquid state and this transition at the critical strain γ_c, was reversible; (c) junctions in the gel state are probably formed by the hydrophobic interactions of the ends of CEM units which form clusters and the junction concentration is independent of the HEMA content and degree of neutralization α; (d) increasing degree of neutralization α and the HEMA content (increasing polarity of the system) stabilizes the junctions and the critical γ_c values increase; (e) the values of the low-strain storage G′₀ and loss G″₀ moduli together with critical strains γ_c did not depend on angular frequnecy ω in the interval 10⁻¹− 10 rad/s. Received: 5 January 2000/Accepted: 23 May 2000