Synthesis and characterization of copolymers of bromoacrylated methyl oleate

In this study, methyl oleate was bromoacrylated in the presence of N‐bromosuccinimide and acrylic acid in one step. Homopolymers and copolymers of bromoacrylated methyl oleate (BAMO) were synthesized by free radical bulk polymerization and photopolymerization techniques. Azobisisobutyronitrile (AIBN) and 2,2‐dimethoxy‐2‐phenyl‐acetophenone were used as initiators. The new monomer BAMO was characterized by FTIR, GC‐MS, ¹H, and ¹³C‐NMR spectroscopy. Styrene (STY), methylmethacrylate (MMA), and vinyl acetate (VA) were used for copolymerization. The polymers synthesized were characterized by FTIR, ¹H‐NMR, ¹³C‐NMR, and differential scanning calorimetry (DSC). Molecular weight and polydispersities of the copolymers were determined by GPC analysis. Ten different feed ratios of the monomers STY and BAMO were used for the calculation of reactivity ratios. The reactivity ratios were determined by the Fineman–Ross and Kelen–Tudos methods using ¹H‐NMR spectroscopic data. The reactivity ratios were found to be r_sty = 0.891 (Fineman–Ross method), 0.859 (Kelen–Tudos method); r_bamo = 0.671 (Fineman–Ross method), 0.524 (Kelen–Tudos method). © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2475–2488, 2004     

Photolytic and free‐radical polymerization of cinnamate esters of epoxidized plant oil triglycerides

Epoxidized soybean oil was reacted with cinnamic acid with triphenyl phosphine as a catalyst. Cinnamic acid reacted with 79% of the available epoxy groups, and this yielded cinnamate esters of epoxidized soybean oil (ESOCA). ¹H‐NMR, IR, and mass spectra of the new cinnamate derivatives confirmed the proposed structure. The mass spectra revealed that the average number of cinnamate groups per triglyceride molecule was 3.33. ESOCA could be photopolymerized with UV light. ESOCA could also be homopolymerized into a soft and insoluble polymer by free‐radical initiation and copolymerized with styrene, vinyl acetate, and methyl methacrylate. A mixture of ESOCA with 25 wt % styrene had a viscosity of 410 cP and could be free‐radically polymerized with benzoyl tert‐butyl peroxide at elevated temperatures. Differential scanning calorimetry confirmed the formation of copolymers. The ESOCA homopolymer and its copolymers all showed a first‐order transition by differential scanning calorimetry around ?1.5°C that was attributable to side‐chain relaxations of the triglyceride fatty acids. The styrene copolymer of ESOCA showed a tan δ peak at 66.6°C. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3882–3888, 2003     

Simultaneous interpenetrating polymer networks based on bromoacrylated castor oil polyurethane

In the first part of this study, simultaneous addition of bromine and acrylate to the double bonds of castor oil was achieved. In the second part of the study, bromoacrylated castor oil (BACO) was reacted with toluenediisocyanate (TDI), to form a prepolyurethane (BACOP). The prepolyurethanes were reacted with styrene (STY), 2‐hydroxyethyl methacrylate (HEMA), methyl methacrylate (MMA), and 3‐(acryloxy)‐2‐hydroxy propyl methacrylate (AHPMA) free radically, using the acrylate functional group to prepare the simultaneous interpenetrating polymer networks (SINs). 2,2′‐Azobis (isobutyronitrile) (AIBN) was used as the initiator and diethylene glycol dimethacrylate (DEGDMA) was used as the crosslinker. BACO and BACOP were characterized by IR, ¹H‐NMR, and ¹³C‐NMR techniques. Synthesized polymers were characterized by their resistance to chemical reagents, thermogravimetric analysis, and dynamic mechanical thermal analyzer (DMTA). All the polymers decomposed with 6–10% weight loss in a temperature range of 25–240°C. MMA‐type SIN showed the highest T_g (126°C), while STY‐type SINs showed the highest storage modulus (8.6 × 10⁹ Pa) at room temperature, with respect to other synthesized SINs. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2947–2955, 2006     

Hydroxymethylation and polymerization of plant oil triglycerides

The ene reaction between plant oil triglycerides (such as soybean and sunflower oils) and paraformaldehyde was used to introduce a homoallylic hydroxyl functionality on the triglyceride. Paraformaldehyde and triglyceride were reacted in the presence of a Lewis acid catalyst, ethylaluminum dichloride, and hydroxymethyl derivatives were obtained at yields of 42 and 55% for sunflower oil and soybean oil, respectively. In the next step, hydroxymethyl products were reacted with maleic anhydride at 100°C to produce the maleate half esters. The average number of maleate groups per triglycerides was found to be 1.7 for soybean oil and 1.3 for sunflower oil. In the final step, the free‐radical–initiated copolymerization of the maleinized triglycerides with styrene produced rigid polymers. Characterization of new monomers and polymers was done by ¹H‐NMR, ¹³C‐NMR, and infrared and mass spectrometries. The swelling behavior of the crosslinked network polymers was determined in different solvents. The glass‐transition temperature of the cured resin was also determined by differential scanning calorimetry to be 40°C for soybean‐based polymer and 30°C for sunflower‐based polymer. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 4037–4046, 2004     

Microencapsulation of intumescent flame‐retardant agent: Application to flame‐retardant natural rubber composite

The first part of this investigation focused on the synthesis and characterization of a microencapsulated intumescent flame retardant (MIFR) agent. Two steps were used in the synthesis process. The structure was characterized by scanning electron microscopy, thermogravimetric anaylysis, and Fourier transform infrared spectroscopy. The addition of this MIFR agent into natural rubber (NR) led to an improvement in its physicomechanical and flame‐retardant (FR) properties. The second part focused on the evaluation of such characteristics as cure characteristics, FR property, tensile properties, abrasion resistance, and dynamic mechanical analysis of MIFR filled NR composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1828–1838, 2007     

Addition flame‐retardant effect of nonreactive phosphonate and expandable graphite in rigid polyurethane foams

A series of flame‐retardant rigid polyurethane foams (RPUFs) containing nonreactive phosphonate (5‐ethyl‐2‐methyl‐1,3,2‐dioxaphosphorinan‐5‐yl) methyl dimethyl phosphonate P‐oxide (EMD) and expandable graphite (EG) were prepared by water blown. The flame‐retardant properties and mechanism of EMD/EG on RPUFs were systematically investigated. The EMD/EG system effectively increased the limiting oxygen index (LOI) value and decreased the values of total heat release (THR), av‐effective heat of combustion (EHC), pk‐heat release rate (HRR), total smoke release (TSR) of RPUFs. The impact values of LOI, THR, and av‐EHC resulted by EMD/EG system are nearly equal to the sum of the impact values by EMD and EG individually in RPUFs, which implies the addition flame‐retardant effect from EMD and EG. EMD alone exerted excellent gas‐phase flame‐retardant effect by releasing PO fragments with quenching effect. The firm residue produced by EMD combined well with the loose and worm‐like expanded graphite from EG further to form compact and expanded char layer, which brought excellent barrier effect and filtration effect to matrix. That's why pk‐HRR and TSR values of RPUF reduced. Depending on the simultaneous actions of EMD/EG system in gas phase and condensed phase during combustion, the flame‐retardant effects from nonreactive phosphonate and EG on RPUFs were added together. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45960.     

Preparation of a chitosan‐based flame‐retardant synergist and its application in flame‐retardant polypropylene

A novel flame‐retardant synergist, chitosan/urea compound based phosphonic acid melamine salt (HUMCS), was synthesized and characterized by Fourier transform infrared spectroscopy and ³¹P‐NMR. Subsequently, HUMCS was added to a fire‐retardant polypropylene (PP) compound containing an intumescent flame‐retardant (IFR) system to improve its flame‐retardant properties. The PP/IFR/HUMCS composites were characterized by limiting oxygen index (LOI) tests, vertical burning tests (UL‐94 tests), microscale combustion calorimetry tests, and thermogravimetric analysis to study the combustion behavior and thermal stability. The addition of 3 wt % HUMCS increased the LOI from 31.4 to 33.0. The addition of HUMCS at a low additive amount reduced the peak heat‐release rate, total heat release, and heat‐release capacity obviously. Furthermore, scanning electron micrographs of char residues revealed that HUMCS could prevent the IFR–PP composites from forming a dense and compact multicell char, which could effectively protect the substrate material from combusting. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40845.     

Effects of inorganic fillers on the flame‐retardant and mechanical properties of rigid polyurethane foams

Rigid polyurethane foam (RPUF) composites filled with expandable graphite (EG), hollow glass microspheres (HGM), and glass fibers (GF) have been synthesized and characterized by limiting oxygen index, radiation ignition, compressing and torsion testing, and scanning electron microscopy. The results indicate HGM and GF benefit to the mechanical properties, while EG is good for flame retardancy. Proper ingredient of additive can lead to good flame retardancy and mechanical properties of the RPUF. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40253.     

A facile strategy to fabricate microencapsulated expandable graphite as a flame‐retardant for rigid polyurethane foams

A facile strategy is reported for one‐step preparation of reactive microencapsulated expandable graphite (EG) for flame‐retardant rigid polyurethane foams (RPUF), which is based on in situ emulsion polymerization and the use of poly(glycidyl methacrylate) (PGMA) as reactive polymer shell. FTIR and SEM observations well demonstrate the formation of PGMA microencapsulated EG (EG@PGMA) particles. The encapsulation of PGMA shell significantly improves the expandability of EG particles from 42 to 70 mL g^?1. RPUF/EG@PGMA composite with only 10 wt % EG@PGMA loading reaches the UL‐94 V‐0 rating. The limiting oxygen indexes increase remarkably from 21.0 to 27.5 vol %. Additionally, the improved chemical and physical interaction enhance the interfacial bonding between EG and matrix, thus resulting in improved mechanical properties of RPUF/EG@PGMA. These attractive features suggest that the strategy proposed here can serve as a promising means to prepare highly efficient, reactive microencapsulated EG and corresponding good flame‐retarding RPUF with high mechanical properties. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42364.     

Synthesis of phosphorus‐containing flame‐retardant antistatic copolymers and their applications in polypropylene

By adjusting the molar ratios of antistatic monomer of octyl phenol ethylene oxide acrylate (denoted as AS), rigid monomer of methyl methacrylate (denoted as MMA), and flame‐retardant monomer of 2‐(phosphoryloxymethyl oxyethylene) acrylate (denoted as FR), a series of flame‐retardant antistatic copolymers poly (octyl phenol ethylene oxide acrylate‐co‐methyl methacrylate‐co‐phosphoryloxymethyl oxyethylene acrylate) (donated as AMF) were synthesized through radical polymerization. Among the obtained copolymers, two copolymers, AMF162 (the feed molar ratio of AS, MMA, and FR as 1 : 6 : 2) and AMF1104 (the feed molar ratio of AS, MMA, and FR as 1 : 10 : 4) with different concentrations were added into polypropylene (PP) to prepare PP‐AMF162 and PP‐AMF1104 series of composites. The thermal stability, limiting oxygen index, the antistatic property, and mechanical properties of PP composites were tested and analyzed. PP‐AMF162 series composites have excellent antistatic effect. When the AMF162 content was equal to or <15 wt %, the impact strength of PP‐AMF162 composites was higher than that of pure PP. The results indicated that copolymer AMF162 was a suitable flame‐retardant and antistatic additive for PP. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41677.     

Photopolymerization and thermal behavior of phosphate diacrylate and triacrylate used as reactive‐type flame‐retardant monomers in ultraviolet‐curable resins

Tri(acryloyloxyethyl)phosphate (TAEP) and di(acryloyloxyethyl)ethyl phosphate (DAEEP) were used as reactive‐type flame‐retardant monomers along with commercial epoxy acrylate and polyurethane acrylate oligomers in ultraviolet (UV)‐curable resins. The concentrations of the monomers were varied from 17 to 50 wt %. The addition of the monomers greatly reduced the viscosity of the oligomers and increased the photopolymerization rates of the resins. The flame retardancy and thermal degradation behavior of the UV‐cured films were investigated with the limiting oxygen index (LOI) and thermogravimetric analysis. The results showed that the thermal stability at high temperatures greater than 400°C and the LOI values of the UV‐cured resins, especially those containing epoxy acrylate, were largely improved by the addition of the monomers. The dynamic mechanical thermal properties of the UV‐cured films were also measured. The results showed that the crosslink density increased along with the concentrations of the monomers. However, the glass‐transition temperature decreased with an increasing concentration of DAEEP because of the reduction in the rigidity of the cured films, whereas the glass‐transition temperature increased with the concentration of TAEP because of the higher crosslink density of the cured films. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 185–194, 2005     

Phosphorus‐containing soybean‐oil copolymers: Cross‐metathesis of fatty acid derivatives as an alternative to phosphorus‐containing reactive flame retardants

Two different approaches to the creation of phosphorus‐containing soybean‐oil copolymers were investigated. First, two phosphorus‐containing styrene (ST) derivatives, diphenyl styryl phosphine oxide and dimethyl‐p‐vinylbenzylphosphonate (STP2), where tested as comonomers in the cationic copolymerization of soybean oil (SOY), ST, and divinylbenzene (DVB), to obtain heterogeneous systems in all cases. To overcome this drawback, the cross‐metathesis reaction of methyl 10‐undecenoate and STP2 was carried out to link the phosphorus moiety to the vegetable‐oil derivative. This second approach permitted the synthesis of a new reactive phosphorus‐containing plant‐oil derivative, which was incorporated into the soybean oil, ST, and DVB system. The cationic copolymerization was investigated, and the structure, thermal stability, and mechanical and flame‐retardant properties of the resulting copolymers were studied. Thermosets with moderate glass‐transition temperatures were obtained; this showed that the cross‐metathesis reaction is a convenient way to produce oil‐compatible monomers able to undergo homogeneous polymerization reactions. The resulting thermosets with 1% phosphorus had limiting oxygen index values about 24.0; this indicated an improvement in the fire‐retardant properties of the soybean‐oil‐based copolymers. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and properties of a novel phosphorous‐containing flame‐retardant hardener for epoxy resin

An aryl phosphinate dianhydride 1,4‐bis(phthalic anhydride‐4‐carbonyl)‐2‐(6‐oxido‐6H‐dibenz[c,e][1,2]‐oxaphosphorin‐6‐yl)‐phenylene ester (BPAODOPE) was synthesized and its structure was identified by FTIR and ¹H‐NMR. BPAODOPE was used as hardener and flame retardant for preparing halogen‐free flame‐retarded epoxy resins when coupled with another curing agent. Thermal stability, morphologies of char layer, flame resistance and mechanical properties of flame‐retarded epoxy resins were investigated by thermogravimetric analysis, SEM, limiting oxygen index (LOI), UL‐94 test, tensile, and charpy impact test. The results showed that the novel BPAODOPE had a better flame resistance, the flame resistance and char yield of flame‐retarded epoxy resins increased with an increase of phosphorus content, tensile strength and impact strength of samples gradually decreased with the addition of BPAODOPE. The flame‐retarded sample with phosphorus contents of 1.75% showed best combination properties, LOI value was 29.3, and the vertical burning test reached UL‐94 V‐0 level, tensile strength and impact strength were 30.78 MPa and 3.53 kJ/m², respectively. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Phosphazene cyclomatrix network polymers: Some aspects of the synthesis,characterization, and flame‐retardant mechanisms of polymer

Novel phosphazene cyclomatrix network polymers were synthesized via nucleophilic displacement of activated nitro groups of tri(4‐nitrophenoxy)tri(phenoxy)cyclotriphosphazene and hexa(p‐nitrophenoxy)cyclotriphosphazene with the hydroxyls of bisphenol A. Both the monomers and polymers were characterized by Fourier transform infrared (FTIR) and ¹H‐NMR spectroscopy, and their structures were identified. The thermal and flame‐retardant properties of the polymers were investigated with thermogravimetric analysis in air, pyrolysis, and combustion experiments. Both solid and gaseous degradation products were collected in a pyrolysis process and analyzed with FTIR spectroscopy, gas chromatography/mass spectrometry, and scanning electron microscopy. The results demonstrated that the cyclomatrix phosphazene polymer would have excellent thermal stability and flame‐retardant properties if it could form a crosslinked phosphorous oxynitride structure during pyrolysis or combustion. A flame‐retardant mechanism of “intumescent” was proposed to elucidate the pyrolysis and combustion process. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 880–889, 2005     

Synthesis and polymerization of the acrylamide derivatives of fatty compounds

The Ritter reaction of plant oil triglycerides (such as soybean and sunflower oil) with acrylonitrile was used to introduce acrylamide functionality on the triglyceride. Acrylonitrile and triglycerides were reacted in the presence of H₂SO₄, and acrylamide derivatives were obtained in yields of 45 and 50% for sunflower oil and soybean oil, respectively. Radical initiated copolymerization of the acrylamide derivatives of the triglycerides with styrene produced semirigid polymers. Characterization of new monomers and polymers was done by ¹H‐NMR, ¹³C‐NMR, IR, and MS. The swelling behavior of the crosslinked network polymers was determined in different solvents. Glass transiton temperature (T_g) of the cured resin was also determined by differential scanning calorimeter to be 40°C for soybean based polymer and 30°C for sunflower‐based polymer. Homo‐ and copolymerization behavior of acrylamide derivatives of methyl oleate (MOA) and methyl 10‐undecenoate (MUA) were also investigated. The reactivity ratios of these monomers with respect to styrene were determined by the Fineman–Ross method using ¹H‐NMR spectroscopic data. The reactivity ratios were r_sty = 1.776; r_moa = 0512 for MOA, and r_sty = 1.142; r_mua = 0.507 for MUA, respectively. Photopolymerization behaviors of MOA and MUA were also investigated using the photoDSC technique and the rate of polymerization of MUA is higher than that of MOA under the same conditions. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 2264–2272, 2005     

Improving weathering resistance of flame‐retarded polymers

Most flame‐retarded polymer products need to be highly durable throughout their service lifetime in many demanding applications areas such as construction, transportation, electric equipment, and textiles, where low flammability in combination with high resistance toward oxidative deterioration triggered by the action of light, heat, and/or mechanical stress is a mandatory quality. To achieve this, it is essential to better understand the overall interplay (both physical and chemical processes) between different components such as different flame retardant structures in their respective polymers and in the presence of coadditives such as processing stabilizers, antioxidants, light stabilizers, metal deactivators, filler deactivators, ultraviolet absorbers, and so on, in the flame‐retarded polymer product. In this article, the key difficulties in improving weathering resistance of flame‐retarded polymers are reviewed. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Synergistic effect of expandable graphite and aluminum hypophosphite on flame‐retardant properties of rigid polyurethane foam

A series of flame retarding rigid polyurethane foam (RPUF) composites based on expandable graphite (EG) and aluminum hypophosphite (AHP) were prepared by the one‐pot method. The properties were characterized by limiting oxygen index (LOI) test, cone calorimeter test, thermogravimetric analysis (TGA), real‐time Fourier transform‐infrared spectra (RT‐FT‐IR), X‐ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), etc. The results indicate that both EG and AHP could enhance the flame retardency of RPUF composites. Besides, the flame retardant effect of EG was better than that of AHP. The results also show that partial substitution of EG with AHP could improve the flame retardency of RPUF, and EG and AHP presented an excellent synergistic effect on flame retardancy. What is more, compared with RPUF/20EG and RPUF/20AHP, the heat release rate (HRR) and total heat release (THR) of RPUF/15EG/5AHP were lower.TGA results indicate that partial substitution of EG with AHP could improve the char residue which provided better flame retardancy for RPUF composites. The thermal degradation process of RPUF composites and the chemical component of the char residue were investigated by RT‐FT‐IR and XPS. And the results prove that RPUF/15EG/5AHP had higher heat resistance in the later stage. Compared with the RPUF composites filled with EG, a better cell structure and mechanical properties were observed with the substitution of AHP for part of EG. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42842.     

Synthesis of a novel,multifunctional inorganic curing agent and its effect on the flame‐retardant and mechanical properties of intrinsically flame retardant epoxy resin

Traditional curing agents have only a single property, while traditional synthetic organic flame‐retardant hardeners often show poor tolerance to oxidants, strongly acidic or alkaline reagents, and organic solvents and have toxicity problems. Here, a novel and multifunctional flame‐retardant curing agent of the inorganic substrate multifunctional curing agent of the inorganic substrate (FCIN) was proposed first and successfully prepared, and then an intrinsically flame‐retardant epoxy resin (EP) was prepared by covalently incorporating FCIN nanoparticles (FCINs) into the EP. The curing behavior of the FCINs was investigated, showing that FCIN/EP expresses a higher global activation energy than tetraethylenepentamine (TEPA)/EP and that the FCINs had strong interfacial adhesion to the EP matrix. Additionally, the FCINs were well dispersed and provided a remarkable improvement in mechanical and flame‐retardant properties of the intrinsically flame‐retardant EP. With the incorporation of 9 wt % FCINs into the EP, dramatic enhancements in the strength, modulus under bending, and toughness (～36%, ～109%, and ～586%, respectively) were observed, along with 85.2%, 46.4%, 98.3%, and 77.26% decreases in the peak heat release rate, total heat release, smoke production rate peak, and total smoke production, respectively, with respect to that of TEPA/EP. The mechanisms of its flame‐retardant, smoke‐suppression, and failure behaviors were investigated. The development of this unconventional, multifunctional flame‐retardant curing agent based on an inorganic substrate showed promise for enabling the preparation of a variety of new high‐performance materials (such as intrinsically flame‐retardant EP and functional modified polyesters). © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46410.     

Effect of titanium dioxide on the flame‐retardant finishing of cotton fabric

In this study, titanium dioxide (TiO₂) or nano titanium dioxide (nano‐TiO₂) was used as a cocatalyst in the flame‐retardant (FR) formulation of N‐methylol dimethylphosphonopropionamide (Pyrovatex CP New, FR), melamine resin [Knittex CHN, crosslinking agent (CL)], and phosphoric acid (PA) for cotton fabrics to improve the treatment effectiveness and minimize the side effects of the treatment. For FR‐treated cotton fabrics, the flame extinguished right after removal of the ignition source with no flame spreading. However, after neutralization and/or home laundering, FR–CL‐treated specimens failed the flammability test, whereas the opposite results were obtained from FR–CL–PA‐treated specimens. A noticeable result was that the TiO₂/nano‐TiO₂ cocatalyst had a significant effect on decreasing the flame‐spread rate. Thermal analysis found that the FR‐treated specimens without wet posttreatment showed two endothermic peaks representing the phosphorylation of cellulose and acid‐catalyzed dehydration. In addition, the treated fabrics showed some new characteristic peaks in their chemical structures; these were interpreted as carbonyl bands, CH₂ rocking bands, and CH₃ asymmetric and CH₂ symmetric stretching. The surface morphology of the FR–CL–PA‐treated cotton specimens showed a roughened and wrinkled fabric surface with a high deposition of the finishing agent that had a lower breaking load and tearing strength, which resulted from the side effects of the CL used. However, the addition of a TiO₂ or nano‐TiO₂ cocatalyst could compensate for the reduction in the tensile strength. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effects of expandable graphite and ammonium polyphosphate on the flame‐retardant and mechanical properties of rigid polyurethane foams

In this work, the effect of expandable graphite (EG) and ammonium polyphosphate (APP) on the flame retardancy and mechanical properties of the rigid polyurethane foam (RPUF) was studied. The results indicated that both EG and APP could effectively improve the flame retardancy of RPUF, while the retardancy of EG was better than APP. When the flame‐retardant loading was 15 wt %, the limited oxygen index (LOI) values of APP‐ and EG‐filled RPUF were 24.5 and 32 vol %, respectively. According to the LOI test, the optimal ratio of APP to EG in RPUF composites was 1 : 1 by weight, at which the LOI value of 15 wt % (APP + EG)/RPUF was 30.5 vol %. Thermal degradation test of RPUF composites by thermogravimetric analysis indicated that the addition of APP and EG to RPUF could lead to an increase in the amount of high‐temperature residue. Under the same conditions, the residue amount of EG/RPUF was less than that of APP/RPUF at the same temperature. Compression test and dynamic thermal mechanical analysis indicated that both the compressive strength and modulus decreased at a certain extent with the EG‐ or APP‐filled into RPUF, respectively, but with the mixture of EG and APP added into RPUF, the mechanical properties of these materials increased. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009