Design, development and testing of a double reflector hot box solar cooker with a transparent insulation material

A double reflector hot box solar cooker with a Transparent Insulation Material (TIM) has been designed, fabricated, tested and the performance compared with a single reflector hot box solar cooker without TIM. A 40 mm thick honeycomb made of polycarbonate capillaries was encapsulated between two glazing sheets of the cooker to minimise convective losses from the window so that even during an extremely cold but sunny day two meals can be prepared, which is not possible in a hot box solar cooker without TIM. The use of one more reflectors resulted in an avoidance of tracking towards sun for 3 h so that cooking operations could be performed unattended, as compared to a hot box solar cooker where tracking ahead of the sun is required every hour. The efficiencies were 30.5% and 24.5% for cookers with and without a TIM respectively, during the winter season at Jodhpur. The energy saving by use of a solar cooker with TIM has been estimated to be 1485.0 MJ of fuel equivalent per year. The payback period varies between 1.66 and 4.23 y depending upon the fuel it replaces, and is in increasing order with respect to the following fuels: electricity, firewood, coal, LPG and kerosene. The estimated life is about 15 y. Therefore, the use of a solar cooker is economical. The double reflector hot box solar cooker with TIM will be a boon in popularising solar cookers in developing countries.     

The performance of a solar cooker in Egypt

A simple, efficient solar cooker was designed and its performance in the Egyptian climate was evaluated. The cooker is of the hot box type with a plane booster mirror reflector. The performance of the cooker was measured experimentally for over two years under different working conditions. The test conditions included experiments with and without adjusting the cooker's position for maximum solar radiation and the tilt angle of the booster reflector for maximum concentration. Formulas for calculating the orientation angle of the oven and tilt angle of the reflector were deduced. The shadow effect caused by the sides of the oven was also calculated. The solar cooker proved to be reliable, trouble free and efficient. All kinds of food were cooked including meat, chicken, rice, peas, beans, potatoes, soup, eggs and cakes. A good meal for a family of four was cooked in 3–4 h. It was established that better heat transfer occurred when the cooking pot was covered with an airtight plastic transparent cover rather than using an ordinary metallic cover. The energy balance of the cooker from heat transfer considerations enabled estimates of both over and food temperature to be made. Calculated values agreed well with the experimental measurements.     

Fast-response storage-type solar cooker

All the solar powered cookers presently available in the world market are of the so-called “Reflector Box” type. Despite the fact that they have been presented, for a good few years, to the market and are very simple and low cost they have not managed to establish any meaningful and noticeable presence in a viable commercial sense. This fact is even more in evidence in those markets they are primarily designed for. The reasons to the lack of commercial success for the reflector box type cookers are analysed in some details. The assessment of general features and performance of the reflector box type cooker led to the design of the Fast Response Storage Type Cooker presented in this paper.The new cooker is the result of combination of non-tracking compound parabolic reflector, fast response heat pipes, high-quality and low-cost thermal insulator, low-loss thermal storage battery, glass to metal seals, vacuum technology and bimetal automatic switches. It is capable of storing the solar energy during the day to facilitate cooking during the evenings and nights. A prototype is made and the performance of the elements of the system are presented. It shows how the “waste-energy” of the cooker can be used for other applications.     

Heat losses from a paraboloid concentrator solar cooker: Experimental investigations on effect of reflector orientation

The thermal performance of any focussing-type solar cooker, where an unglazed/uuninsulated cooking pot is often used, depends to a great extent on wind conditions. Moreover, these cookers need frequent adjustments to track the Sun in order to keep the focus always at the bottom of the cooking pot. The present paper reports experimental investigations on heat losses from such cooker for different orientations of the paraboloied reflector. Values of the heat loss factor for the tilted reflector are compared with those obtained with the reflector in a horizontal position. The heat loss factore for a cooker with/without reflector is determined for no-wind conditions. It is suggested that a paraboloid reflector is not required for heat loss determination in this case.     

Design and measured performance of a plane reflector augmented box-type solar-energy cooker

The design philosophy, construction and measured performances of a plane-reflector augmented box-type solar-energy cooker are presented. The experimental solar cooker consists of an aluminum plate absorber painted matt black and a double-glazed lid. The bottom and sides are lagged with fibreglass wool insulator. The reflector consists of a wooden-framed commercially available specular plane mirror which is sized to form a cover for the box when not in use. Provision is made for four cooking vessels, each capable of holding upto 1 kg of water. Results of thermal performance tests show stagnation absorber plate temperatures of 138°C and 119°C for the cooker with and without the plane reflector in place respectively. Boiling times of 60 min (3600 s) and 70 min (4200 s) for 1 kg of water, for the cooker with and without the plane reflector in place, respectively, were recorded. The solar cooker performance has been rated using the first figure of merit (F₁) on the no-load test and the second figure of merit (F₂) on the sensible heat tests. Predicted water boiling times using the two figures of merit compared favourably with measured values. The performance of the cooker with the plane reflector in place was improved tremendously compared to that without the reflector in place.     

Design,development and testing of a novel non-tracking solar cooker

A novel solar cooker that does not require any tracking, has been designed, fabricated and tested and its performance has been compared with the hot-box solar cooker. The performance of the novel solar cooker is almost similar with the hot-box solar cooker though it is kept fixed while the hot box is tracked towards the sun every hour. The overall efficiency of the novel solar cooker has been found to be 29·5%. The payback period varies between 1·30 and 3·29 years depending upon the fuel it replaces. The payback periods are in the increasing order with respect to fuels such as firewood, coal, electricity, kerosene and LPG. The short payback period shows that the use of the novel non-tracking solar cooker is economical. © 1998 John Wiley & Sons, Ltd.     

Design, development and testing of a large-size solar cooker for animal feed

A large-size solar cooker for animal feed has been designed, developed and tested. The cooker employs locally available materials of low cost, e.g. pearl-millet husk and horse excreata. The commercial materials required for its fabrication are plain glass, mild steel angle and sheet, wood and aluminium sheet cooking utensils. The solar cooker is capable of boiling 10 kg of animal feed, sufficient for five cattle per day. The efficiency of the solar cooker is 21·8%. The cost of the cooker is only Rs 1200, which can be recovered in 0·45-1·36 years depending upon the fuel it replaces. The short payback periods suggest that the use of the solar cooker is economic. The use of the cooker will save a lot of firewood, cowdung cake and agricultural waste which are presently used for the boiling of animal feed.     

Design optimization of solar cooker

Various designs of solar cookers have been theoretically investigated with a view to optimize their performance. Starting from a conventional box type cooker, various combinations of booster mirrors have been studied to arrive at a final design, aimed at providing a cooker, which can be fixed on a south facing window (for countries of northern hemisphere, mainly situated near the tropic of Cancer). This cooker, with a rear window opening, may provide higher cooking temperature for a fairly large duration of the day. Two or three changes in positions of the side booster mirrors, without moving the cooker as a whole has been proposed. The new design has been experimentally implemented and compared with a conventional box type solar cooker. Besides the convenience of a rear window opening, the cooker provides temperatures sufficiently high to enable cooking two meals a day.     

Performance evaluation of a hot‐box reflector solar cooker using a microcontroller‐based measurement system

The performance of a low‐cost compound box‐reflector solar cooker designed and constructed by the department of Mechanical Engineering, at the University of Zimbabwe, was investigated and evaluated using a microcontroller‐based measurement system over a period of 3 months. Solar radiation and temperature measurements are sent directly to the computer for monitoring and subsequent analysis using a spreadsheet program. The system is connected to the computer through the RS232 port. Temperature was measured by LM335 temperature sensors, whereas solar radiation was measured by a Kipp & Zonen CM3 thermopile‐based pyranometer that was initially calibrated against the Eppley Precision Spectral Pyranometer. Peak temperatures of about 90°C for the food can be attained in about 5 h on a clear day in Bindura, Zimbabwe (18°S, 31°E). A standardized cooking power of 11 W and an overall efficiency of 15% were found for this cooker. Copyright © 2008 John Wiley & Sons, Ltd.     

Enhanced solar energy collection using reflector-solar thermal collector combinations

The amount of direct light gathered by a combination of reflector plus flat-plate collector has been analyzed. The calculations were done allowing variable reflector and collector orientation angles, variables latitude, and arbitrary sun hour angle away from solar noon. The effects of reflection and transmission losses and of polarization of the incident light were included. Correction was also made for the finite size of the reflector. It was found that the optimum orientation has the collector plane almost perpendicular to the plane of the reflector. This optimum orientation is approximately independent of the sun's azimuthal dependence. The optimum reflector angle is found to be between 0° and 10° above the horizon for winter solar conditions. For typical winter operating conditions the enhancement in light gathering power for direct solar radiation is about a factor of 1·4–1·7. This results in an effective increase of 100% in the useful winter heat output from a practical reflector-collector combination with a reflector angle of 0°, over the useful heat output obtained with an optimally oriented simple flat-plate collector. An approximate calculation was also made of the overall enhancement in useful heat output for diffuse solar radiation; an increase by a factor of about 1·5 is predicted. Comparison with the preliminary analysis of the performance of the Coos Bay, Oregon solar house shows substantial agreement with the predictions of the present analysis.     

Thermal performance of a solar pressure cooker based on evacuated tube solar collector

This paper presents the thermal performance of a community type solar pressure cooker based on evacuated tube solar collector. The developed design of solar pressure cooker has separate parts for energy collection and cooking unit and both are coupled by heat exchanger. The paper has presented the performance results of experimental study conducted on solar pressure cooker and a simulation model has been developed for predicting the cooker performance under a variety of operating and climatic conditions. The theoretical model is validated against the experimental results. The obtained results have suggested a possibility of several batches of solar cooking on a clear sunny day under typical conditions of Delhi.     

Experimental investigation of a box-type solar cooker with a finned absorber plate

This article provides the results and finding of an experimental work undertaken in the desert of Algeria. That aimed to compare experimental performance of a box-type solar cooker equipped with a finned absorber plate to a similar box-type cooker which absorber plate without fins. Tests have been carried out on the experimental platform of the Renewable Energies Research Unit in Saharan Environment of Algeria at Adrar. Adrar is located at a latitude 27° 53′ North and a longitude 0° 17′ West. Fins that have been used in solar air collectors enhanced heat transfer from absorber plate to air. Experimental tests have been undertaken as part of this project where was applied this phenomenon to a box-type solar cooker. The results of the experimental investigation have been rigorously analysed and showed that the stagnation temperature for box-type solar cooker equipped with a finned absorber plate was about 7% more than box-type solar cooker equipped with an ordinary absorber plate. The time required for heating water up to boiling temperature in both box-type solar cookers was reduced with about 12% when a finned absorber plate was used.     

Performance studies of a large size nontracking solar cooker

A large size nontracking solar cooker has been designed, fabricated and tested. The cooker is based on the hot box principle. The cooker has been tested extensively and its performance has been compared with a solar oven, a hot box solar cooker and a solar cooker (tilted absorber). The stagnation temperatures are in increasing order for the hot box solar cooker, the solar cooker (tilted absorber), the large size nontracking solar cooker and the solar oven. The performance of this solar cooker is comparable with that of a solar oven. The former is not tracked towards sun while the latter is tracked every 30 min. The efficiency of a large size nontracking solar cooker is 24.9%. The energy saved by this new solar cooker has also been calculated and its payback period has been computed by considering interest, maintenance and inflation in fuel prices and maintenance cost. The payback periods are 1.10–3.63 years depending on which fuel it replaces. Relatively short payback periods show that the use of the cooker is economical, and it is easy to operate since no tracking is required.     

Performance study of solar cooker with modified utensil

A performance study of the box-type solar cooker was made with special emphasis on the shape of lid of the utensils used in a solar cooker. The study revealed that the performance of a solar cooker can be improved if a utensil with a concave shape lid is used instead of a plain lid, generally provided with the solar cooker. The stagnation temperature for a utensil having a concave lid was about 2–7% more than the utensil with a normal lid. The time required for heating the water up to the same temperature in both the utensils was reduced by about 1–13% when a concave shape lid was used.     

Studies on a new combined concentrating oven type solar cooker

This paper describes a combined concentrating/oven type solar cooker. The device can be used for cooking, boiling and roasting of foods on clear days. The cooker makes use of both concentrator and flat-plate collector principles, wherein the sunlight entering the cooker is reflected onto a hood which is provided with a selective solar absorber coating which houses the cooking vessels. Hence, the cooker makes use of both direct and diffuse solar radiation. The important part of this new device is a stationary mode and maximum capture of energy through improved design. The new cooker has been found to be more practical in comparison with either the simple hot box type solar cooker or concentrator type cookers where one needs to direct it to follow the sun. The cooking trial shows that the new device can be used twice a day, even on winter days.     

Effect of off-south orientation on optimum conditions for maximum solar energy absorbed by flat plate collector augmented by plane reflector

A complete analysis of the off-south oriented, simple flat plate collector, augmented by flat sheet specular reflector, is developed. The enhancement of heat flux absorbed by solar collector due to the use of reflector is calculated as a funciton of solar altitude and azimuth angles, off-south orientation angle of collector and relative sizes and tilt angles of both collector. The shading effect due to the presence of the reflector is considered in the analysis. The collector and reflector variables are optimized for maximum solar energy flux absorbed by the collector during a pre-specified period of time. The Hooke and Jeeves optimization technique has been used in the analysis.     

Performance and testing of two models of solar cooker for animal feed

Two simple solar cookers, one made of clay and locally available materials, and the other of exfoliated vermiculite and cement tiles, have been designed, fabricated and tested. The comparative performance of both cookers is described, and their efficiencies are 22.6 (clay) and 24.9% (vermiculite), respectively. The cookers are capable of boiling 2 kg of animal feed per day, and represent the equivalent of 1350 MJ of fuel per year at Jodhpur. Payback periods for solar cookers made of vermiculite tiles vary from 0.50 to 3.47 years, depending upon the fuel they replace. The shorter payback period suggests that the use of the cooker is economical.     

Exergy analysis of the solar cylindrical-parabolic cooker

For the first time the simple solar parabolic cooker (SPC), of the cylindrical trough shape, is analysed from the exergy viewpoint. The paper presents the methodology of detailed exergy analysis of the SPC, the distribution of the exergy losses, and, on the example of the cooker surfaces, explains the general problem of how the exergy loss on any radiating surface, should be determined, if the surface absorbs many radiation fluxes of different temperatures. An imagined surface was used in the considerations to close the system of the cooker surfaces. It was shown that optimization is needed, to increase the energy and exergy efficiencies of the cooker.Equations for heat transfer between the three surfaces: cooking pot, reflector and imagined surface making up the system, were derived. The model allowed for theoretical estimation of the energy and exergy losses: unabsorbed insolation, convective and radiative heat transfer to the ambient, and additionally, for the exergy losses: the radiative irreversibilities on the surfaces, and the irreversibility of the useful heat transferred to the water.The exergy efficiency of the SPC, was found to be relatively very low (1%), and to be about 10 times smaller than the respective energy efficiency which is in agreement with experimental data from the literature. The influence of the input parameters (geometrical configuration, emissivities of the surfaces, heat transfer coefficients and temperatures of water and ambience) was determined on the output parameters, the distribution of the energy and exergy losses and the respective efficiencies.     

Fabrication of and performance studies on a low cost solar cooker having an inclined aperture plane

A low cost box-type solar cooker made of two paper carton boxes with crumpled newspaper balls as insulation has been fabricated with a tilted aperture plane. Comparative tests of this cooker have been conducted against a normal type costlier solar cooker with 1000 ml load of water in each of the cookers. It has been observed that on a sunny day water temperature initially increases more rapidly in the new cooker compared to the normal type cooker. But at temperatures higher than 90°C both the cookers perform similarly. Two figures of merit F₁ and F₂ have also been found to be satisfactory. An arrangement of low cost auxiliary heating using a 100w electric bulb inside a blackened metal casing allows the carton box cooker to reach cooking temperatures under cloudy conditions with ease when the normal type solar cooker fails. The cost of materials for the new cooker is within US $10 and has been observed to be as effective as the normal type solar cooker which requires between US $40 and $65 to fabricate.     

Artificial neural networks approach on solar parabolic dish cooker

This paper presents heat transfer analysis of solar parabolic dish cooker using Artificial Neural Network (ANN). The objective of this study to envisage thermal performance parameters such as receiver plate and pot water temperatures of the solar parabolic dish cooker by using the ANN for experimental data. An experiment is conducted under two cases (1) cooker with plain receiver and (2) cooker with porous receiver. The Back Propagation (BP) algorithm is used to train and test networks and ANN predictions are compared with experimental results. Different network configurations are studied by the aid of searching a relatively better network for prediction. The results showed a good regression analysis with the correlation coefficients in the range of 0.9968–0.9992 and mean relative errors (MREs) in the range of 1.2586–4.0346% for the test data set. Thus ANN model can successfully be used for the prediction of the thermal performance parameters of parabolic dish cooker with reasonable degree of accuracy.