Experimental investigations on the ballistic impact performances of cold rolled sheet metals

This study focuses on the ballistic performances of 1 and 2 mm-thick and 2 × 1 mm-thick cold rolled sheet metal plates against 9 mm standard NATO projectile. The velocity of the projectile before and after perforation, the diameter of the front face deformation, the depth of the crater and the diameter of the hole were measured. The fracture surfaces of the plates near the ballistic limit were also microscopically analyzed. The highest ballistic limit was found in 2 mm-thick plate (332 m s⁻¹) and the lowest in 1 mm-thick plate (97 m s⁻¹). While, the ballistic limit of 2 × 1 mm-thick plate decreased to 306 m s⁻¹. Typical failure mechanism of the projectile was the flattening and mushrooming at relatively low velocities and the separation from the jacket at relatively high velocities. In accord with the ballistic limits, 2 mm-thick target plate exhibited the highest hardness value. Microscopic investigations showed the significant reductions in the grain size of the targets after the test.     

An experimental study on the tensile properties of atmospheric ice

The intrinsic problem of formation and accumulation of atmospheric ice on structures, such as power electric transmission lines and communication equipment, has in recent years resurrected much interest. However, the mechanical properties of the accreted atmospheric ice are not abundantly recognized and, therefore, analytical modeling of circumstantial material is not conceivable. For this purpose, an experimental investigation into the mechanical behavior of atmospheric ice in uniaxial tension has been conducted using conditions generally favorable to brittle fracture and microcracking. The atmospheric ice is grown from supercooled water droplets impinging on an aluminum cylinder rotating at 1 rpm in the test section of the closed-loop wind tunnel. Ice tensile strength was measured as a function of test temperature varying from − 5 to − 15 °C, wind speed during accumulation varying from 10 to 20 m/s, and strain rate ranging from 2.22 × 10^− 6 to 1.67 × 10^− 3 s^− 1. The details of specimen preparation, testing procedure and strength test results are discussed. The fracture mechanism for atmospheric ice is also discussed, and the test results are compared with data reported by previous investigators. A mathematical model was developed using Minitab-15 software to predict the effect of ice accumulation conditions on the tensile strength. Detailed analysis indicates that the interaction coefficients of these variables do not appear to contribute significantly to the tensile strength of atmospheric ice.     

Dynamic tensile behavior of multi phase high yield strength steel

Results of uni-axial tensile testing of multi phase 800 High Yield strength steel (MP800HY) at different strain rates (0.001–750 s⁻¹) are reported here. Flat specimens having gauge length 10 mm, width 4 mm and thickness 2 mm were tested to determine the mechanical properties of MP800HY under tensile loads. The quasi-static tests (0.001 s⁻¹) were performed on electromechanical universal testing machine, whereas, hydro-pneumatic machine and modified Hopkinson bar apparatus were used for testing at intermediate (5 s⁻¹, 25 s⁻¹) and high strain rates (250 s⁻¹, 500 s⁻¹, 750 s⁻¹) respectively. Based on the experimental results, the material parameters of existing Cowper–Symonds and Johnson–Cook models are determined. These models fit the experimental data well in the plastic zone. The fracture surfaces of the broken specimens are studied from their fractographs taken by scanning electron microscope (SEM).     

Application of 3D image correlation for full-field transient plate deformation measurements during blast loading

A high-speed stereo-vision system is employed to quantify dynamic material response during buried blast loading. Deformation measurements obtained using 3D image correlation of synchronized, patterned stereo-vision images obtained with an inter-frame time in the range 16 μs ≤ t ≤ 40 μs indicate that (a) buried blast loading initially induces highly localized material response directly under the buried blast location, with severity of the blast event a strong function of depth of explosive burial, (b) for relatively shallow (deep) depth of explosive burial, plate surface velocities and accelerations exceed 220 m s⁻¹ (100 m s⁻¹) and 6 × 10⁶ m s⁻² (1.5 × 10⁶ m s⁻¹) during the first 30 μs (80 μs) after detonation, respectively.     

Freezing phenomena of supercooled water under impacts of ultrasonic waves

In order to clarify effects of ultrasonic waves on supercoold water, ultrasonic waves were applied to supercooled water. Frequency of the ultrasonic waves applied was 45 kHz, and the intensities of the waves were 0.13 and 0.28 W cm⁻², respectively. Four cases of experimental conditions were selected; a case of a free surface, a case of an oil-water surface, a case of a free surface with a dipped metal bar and a case of an oil–water surface with a dipped metal bar. For each experimental condition, water was cooled at a constant cooling rate and the ultrasonic wave was applied from underneath until the water in a test tube solidified. It was found that in the case of 0.28 W cm⁻², the ultrasonic wave had distinct effects on freezing of supercooled water for all experimental conditions. On the other hand, in the case of 0.13 W cm⁻², the ultrasonic wave had an effect on freezing of supercooled water only under existence of a free surface and a metal bar.     

High-rate deposition by microwave RPECVD at atmospheric pressure

The post-discharge of a microwave resonant cavity working at atmospheric pressure is used to enhance deposition of SiO_x thin films from HMDSO by chemical vapor deposition. Maximum static deposition rates are close to 150 μm h^− 1 for low power consumption per unit of coated width (~ 100 W/cm). Dynamic deposition rates are close to 3.5 nm m s^− 1. The distribution of the coating thickness is heterogeneous over an area of 150 × 90 mm². The influence of the main parameters of the process is systematically studied to show how the key reactions, i.e. gas phase synthesis of powders and surface deposition, are correlated.     

Relating organic fouling of reverse osmosis membranes to adsorption during the reclamation of secondary effluents containing methylene blue and rhodamine B

Dyes fouling of reverse osmosis (RO) membranes and its relation to adsorption had been investigated by using a crossflow RO filtration setup. Methylene blue (MB) and rhodamine B (RB) were used as model organic foulants. The calculated amount of the irreversible sorption was related to the irreversible flux decline. The characteristic fouling kinetics was accounted by Langmuir-Hinshelwood (L-H) kinetics model for initial fouling, with the fouling rate constant k = 0.0556 μm s⁻¹ min⁻¹ and k = 0.0181 μm s⁻¹ min⁻¹ for MB and RB fouling RO membrane CPA2, respectively. And the subsequent fouling was attributed to the growth of a dye cake. A remarkable correlation was obtained between the quantified irreversible sorption and irreversible flux decline under the solution chemistries investigated. In the presence of divalent cation, the extent of flux decline was related to the competition model.     

Forming behavior and workability of 6061/B4CP composite during hot deformation

Compression tests of 6061/B₄C_P composite have been performed in the compression temperature range from 300 °C to 500 °C and the strain rate range from 0.001 s⁻¹ to 1 s⁻¹. The flow behavior and processing map have been investigated using the corrected data to elimination of effect of friction. The processing maps exhibited two deterministic domains, one was situated at the temperature between 300 °C and 400 °C with strain rate between 0.003 s⁻¹ and 0.18 s⁻¹ and the other was situated at the temperature between 425 °C and 500 °C with strain rate between 0.003 s⁻¹ and 0.18 s⁻¹.The estimated apparent activation energies of these two domains, were 129 kJ/mol and 149 kJ/mol, which suggested that the deformation mechanisms were controlled by cross-slip and lattice self-diffusion respectively. The optimum parameters of hot working for the experimental composite were 350 °C - 0.01 s⁻¹ and 500 °C - 0.01 s⁻¹. In order to exactly predict dangerous damaging mechanism under different deformation conditions exactly, Gegel’s criterion was applied to obtain processing map in the paper. The result showed that the processing map used Gegel’s criterion can be effectively to predict the material behavior of the experimental composite.     

Extrusion properties of a Zr-based bulk metallic glass

The extrusion behavior of Zr_41.2Ti_13.8Cu_12.5Ni₁₀Be_22.5 metallic glasses in the supercooled liquid region was investigated. Good extrusion formability was observed under low strain rates at temperatures higher than 395 °C. The metallic glasses were fully extruded without crystallization and failure within the range of T = 395-415 °C under strain rates from 5 × 10^− 3 s^− 1 to 5 × 10^− 2 s^− 1, and the deformation behavior of the metallic glasses during the extrusion was found to be in a Newtonian viscous flow mode by a strain rate sensitivity of 1.0.     

An experimental study of freezing of supercooled water droplet on solid surface

Results of experimental investigations of the freezing of immobile water droplet on an aluminum plate are presented. The process was studied with the aid of a high-speed photo camera. The freezing of supercooled water contained in the surface droplet proceeds in a few stages: (i) preliminary heating of water and nucleation of ice microcrystals, (ii) relatively fast formation of the ice–liquid system with a transition to the state of thermodynamic equilibrium near the freezing temperature, and (iii) slow process of complete freezing. The rate and duration of each stage and the time of delay between the moment of action upon the supercooled droplet and the onset of freezing are estimated. Processes of supercooled and nonsupercooled water solidification are compared.

     

Deformation and strain rate sensitivity of a Zr-Cu-Fe-Al metallic glass

The deformation behaviour of Zr₆₅Cu₂₀Fe₅Al₁₀ bulk metallic glass has been studied at room temperature under uniaxial compression conditions at the strain rate of 5 × 10⁻⁴ s⁻¹ and performing jump tests for the strain rates (SR) ranging between 5 × 10⁻⁶ s⁻¹ and 5 × 10⁻² s⁻¹. The alloy always shows the formation of shear bands and exhibits serrated flow. In the SR range of 5 × 10⁻⁶ to 5 × 10⁻³ s⁻¹ absence of strain rate sensitivity within the experimental error is observed. However, when the SR changes from 5 × 10⁻³ s⁻¹ to 5 × 10⁻² s⁻¹ the alloy exhibits a negative strain rate sensitivity of −0.0026. The number of shear bands on the side view appears to be correlated with the range of stress softening from the maximum stress to the stress at which the sample fails.     

Ice accretion on superhydrophobic aluminum surfaces under low-temperature conditions

An icephobic surface is always desirable for high voltage overhead transmission lines to reduce ice formation on their aluminum surface, especially in a low temperature and high humidity environment. This work studied the effects of two hydrophobic coatings when applied on aluminum surfaces under cold and raining conditions in an artificial climatic chamber. Compared with bare hydrophilic aluminum surfaces, the aluminum surfaces coated with hydrophobic room temperature vulcanized silicone rubber (RTV SR) did resist ice formation but was covered by a layer of ice after 30 min of spraying supercooled water. However, a superhydrophobic coating can largely prevent ice formation on the surface except a few ice growth spots at a working temperature of − 6 °C. Furthermore, such coating keeps average water contact angles larger than 150° even at a working temperature of − 10 °C. This highly icephobic performance of the above samples is mainly attributed to the superhydrophobic property of the coating, which was obtained on micronanoscale structured aluminum surfaces after the low surface-energy stearic acid treatment.     

Silica nanofilms deposited by atmospheric pressure plasma liquid deposition

Silica coatings were deposited onto pure silicon surfaces by a deposition technique known as atmospheric pressure plasma liquid deposition using liquid tetraethylorthosilicate (TEOS) as a precursor. Deposition parameters were varied, including power, TEOS flow rate, helium flow rate, and substrate distance, in order to assess their influence on the growth rates and refractive index as well as the formation of surface particulates and organic content of the coatings. Growth rates were accurately controlled in the range of 0.5 nm s^− 1 to 7.2 nm s^− 1, with thin-films having refractive indices ranging from 1.1 to 1.4, indicative of layers with different levels of porosity. The results suggest that, with careful selection of deposition parameters, this (atmospheric pressure) plasma-based deposition technique could be used to achieve coherent, particulate free, smooth dense inorganic silica coatings.     

Three-body abrasion on wear and frictional performance of treated betelnut fibre reinforced epoxy (T-BFRE) composite

This work aims to investigate the wear and frictional behaviour of a new epoxy composite based on treated betelnut fibres subjected to three-body abrasion using different abrasive particle sizes (500 μm, 714 μm and 1430 μm) and sliding velocities (0.026–0.115 m s⁻¹) at constant applied load (5 N) using a newly developed Linear Tribo Machine. The worn surfaces of the composite were studied using scanning electron microscope. The work revealed that the predominant wear mechanism of treated betelnut fibre reinforced epoxy (T-BFRE) composite sliding against grain sands was plastic deformation, pitting and pullout of betelnut fibres. The composite exhibited higher values in frictional coefficient when it was subjected against coarse sand. Besides, the abrasive wear of the composite is depending on the size of abrasive particles and sliding velocity. Higher weight loss is noticed at high sliding velocities. The specific wear rate for the composite subjected to three different sand particles follow the order of: coarse > grain > fine sands respectively.     

An investigation on the fracturing behavior of bulk metallic glass with large plasticity

A bulk metallic glass (BMG) with large plasticity was prepared and its fracturing behavior was observed at a strain rate larger than ∼ 10^− 3 s^− 1 under uniaxial compression. Even in this strain rate condition, the BMG still exhibits an excellent plastic deformability. The BMG exhibits a large elastic limitation of about 2.43% for engineering strain and 2.46% for true strain. The engineering and true plastic strains are 3.05% and 3.18%, respectively, and the maximum compressive strength is 1810 MPa. High dense shear bands appear in the outer surfaces of the failed BMG, of which the fracture surface exhibits melting and subsequently tearing-up signs with low vein height and small droplet, orientating significantly. The fracture angle is about 54°, deviating from the theoretical fracture angle by 9°. These may be related to the unique performance characteristics and the micro-structure of the BMG.     

Oblique impact testing of bicycle helmets

The performance of bicycle helmets was investigated in oblique impacts with a simulated road surface. The linear and rotational accelerations of a headform, fitted with a compliant scalp and a wig, were measured. The peak rotational accelerations, the order of 5 krad s⁻² when the tangential velocity component was 4 m s⁻¹, were only slightly greater than in comparable direct impact tests. Oblique impact tests were possible on the front lower edge of the helmet, a site commonly struck in crashes, without the headform striking the ‘road’. Data characterizing the frictional response at the road/shell and helmet/head interfaces, were generated for interpretation via FEA modelling.     

Multicomponent oxide thin-film transistors fabricated by a double-layer inkjet printing process

In this work we report on the fabrication and characterization of multicomponent metal oxide thin-film transistors with a double-layer inkjet printing process. Both the active area and source-drain electrodes of the devices are printed with inks based on metal salt precursors to form Ga₂O₃-In₂O₃-ZnO and In₂O₃-SnO respectively. Electrical characterization has shown that the devices' performance, apart from the active area composition, can also be affected by the printing drop spacing. In general, devices printed with Ga:In:Zn 2:4:1 composition present the highest field effect mobility (~ 1.75-3 cm² V⁻¹ s⁻¹). More stable devices with improved switching, but with a compromise over field effect mobility (~ 0.5-0.9 cm² V⁻¹ s⁻¹) were obtained for the 2:4:2 composition.     

Local boiling heat transfer characteristics of ammonia/water binary mixture in a vertical plate evaporator

The next-generation energy production systems are expected to be based on ocean thermal energy conversion (OTEC) and discharged thermal energy conversion (DTEC). These systems use a plate-type evaporator and ammonia or an ammonia/water mixture as a working fluid. It is important to clarify heat transfer characteristics for designing efficient power generation systems. Measurements of local boiling heat transfer coefficients and visualizations were performed for an ammonia/water mixture (z = 0.9) on a vertical flat plate heat exchanger at a range of mass fluxes (7.5-15 kg m⁻² s⁻¹), heat fluxes (15-23 kW m⁻²), and pressures (0.7-0.9 MPa). The results show that in the case of an ammonia/water mixture, the local heat transfer coefficients increase with an increase in the vapor quality and mass flux and decrease with an increase in the heat flux. The influence of the flow pattern on the local heat transfer coefficient is also observed.     

Effect of environmental humidity on rate of thermal outgassing

This investigation presents a super-dry venting system that allows the rate of thermal outgassing of an aluminum chamber (length 2 m) to return rapidly to 1 × 10⁻¹³ mbar L s⁻¹ cm⁻² in 4 h without baking. A glove box and an air shower, which provided dehumidified environments with water vapor concentrations of 0.1 ppm and 5 ppm respectively, were utilized to assess the effect of environmental humidity on the rate of thermal outgassing. With super-dry nitrogen venting inside and exposure to the glove box, a thermal outgassing rate of q₁ ∼ 1 × 10⁻¹¹ mbar L s⁻¹ cm⁻² was achieved.     

Strain rate effects on the mechanical behavior of nanocrystalline Au films

The effect of fabrication, film thickness, and strain rate on the mechanical behavior of Au films with 100 nm (evaporated gold) and 200 nm (electroplated gold) average grain sizes was investigated. Uniaxial tension was imposed at 10^− 3-10^− 6 s^− 1 strain rates on evaporated 0.5 μm and 0.65 μm thick Au specimens, and at 10^− 2-10^− 5 s^− 1 on electroplated 2.8 μm thick Au specimens. Strain rates between 10^− 3 and 10^− 5 s^− 1 had a marked impact on the ultimate strain of evaporated films and less significant effect on their yield and saturation stress. The ductility increased with decreasing strain rate and it varied between 2-4.5% for 500-650 nm thick films and 3.4-10.6% for 2.8 μm thick films. When compared at the same strain rate, the thick electroplated films were more ductile than the thin evaporated films, but their yield and saturation stresses were lower, possibly due to their larger grain size. Qualitatively, the stress-strain behavior was consistent at all rates except at the slowest that resulted in significantly different trends. A marked decrease of the maximum strength, effective Young's modulus, and yield strength occurred at 10^− 6 s^− 1 for thin, and at 10^− 5 s^− 1 for thick films, while for 500 nm thin films multiple stress localizations per stress-strain curve were recorded. Because of temperature, applied stress, and grain size considerations this behavior was attributed to dislocation creep taking place at a strain rate comparable to the applied strain rate.