Polypyrrole/poly(vinyl alcohol-co-ethylene) nanofiber composites on polyethylene terephthalate substrate as flexible electric heating elements

Polypyrrole/poly(vinyl alcohol-co-ethylene) (PPy/PVA-co-PE) nanofiber composites on polyethylene terephthalate (PET) substrates were prepared using spray coating technique and in situ polymerization process. The electric heating behaviors of composites were investigated as functions of the amounts of nanofiber and PPy. It was observed that, the electrical resistivity of composites decreased significantly with increasing nanofiber and PPy contents. Scanning electron microscope images and infrared spectrum studies confirmed the formation of well dispersed network-like structure of PPy/PVA-co-PE nanofibers on PET substrate. Furthermore, maximum temperature attained at a given applied voltage for the composites could be well controlled by changing nanofibers and PPy amounts. PPy/PVA-co-PE nanofiber/PET composites exhibited excellent electric heating performance in aspects of rapid temperature response, long retaining behavior, thermal and operational stability. The incorporation of PPy on PVA-co-PE nanofibers/PET nonwoven substrates resulted in high conductivity and enhanced heating behavior, which have potential to be used as efficient electric heating elements.     

Polyacrylonitrile/vapor grown carbon nanofiber composite films

Polyacrylonitrile (PAN)/vapor grown carbon nanofiber (VGCNF) composite films were processed from N, N-dimethylformamide (DMF) at various nanofiber loadings: 5, 10, 20, 40, 60, 80, and 90 wt%. Tensile, dynamic mechanical, electrical, structural, and morphological properties of these composite films were studied. Enhancement in tensile properties was observed in composites with nanofiber loading up to 40 wt%. The storage modulus of PAN increased upon incorporation of nanofiber particularly above the glass transition temperature. The tan δ peak broadens and shifts to higher temperatures with the addition of VGCNF. The activation energy for PAN molecular motion was higher than that in the control PAN film. The electrical conductivity of composite films increased with increasing nanofiber loading and exhibited a percolation at 3.1 vol%. Scanning electron microscopy (SEM) indicated PAN coated nanofibers in the composite film.     

Characterization of polyacrylonitrile based carbon nanofiber mats via electron beam processing

The aim of this study was to evaluate the ability of electron beam irradiation to drive stabilization reactions within PAN nanofiber mats to obtain carbon nanofiber mats. PAN nanofiber mats with fiber diameters of 300-400 nm were prepared via an electrospinning method. Electrospun PAN nanofiber mats were stabilized by electron beam irradiation with various doses up to 5,000 kGy. Using the irradiation-stabilized PAN nanofiber mats, carbon nanofibers were obtained by pyrolysis in a tube furnace for 1 h at 1,000 degrees C under an N2 atmosphere. FT-IR analysis indicated that the transformation of C[triple bond]N groups to C==N groups was accelerated by electron beam stabilization. The thermal behavior of the PAN nanofiber mats was studied using DSC and TGA. DSC thermograms showed that the peak temperatures of the exothermic reactions were found to decrease with increasing electron beam irradiation doses. Irradiation-stabilized PAN nanofiber mats were not observed to dramatically decrease in weight between 290 degrees C and 320 degrees C, an observation presumed to be related to cyclization. The char yields of PAN were found to increase with increasing irradiation doses.     

聚丙烯腈基静电纺纳米碳纤维的制备及拉伸强度测定

采用DMSO/H2O混合溶剂法制备两种不同分子量聚丙烯腈(PAN),将PAN配成纺丝液高压静电纺丝制备纳米纤维毡,然后预氧化和碳化;通过热重、红外光谱、电镜等分析手段对纤维毡、预氧化纤维毡和碳纤维毡进行表征,研究热处理过程中的PAN纳米纤维毡的失重情况、结构变化;采用电子万能试验机对不同纳米纤维束拉伸强度进行测量和分析,相关数据可为静电纺纳米碳纤维毡的制备应用提供方向参考和数据支持。     

Processing and characterization of carbon nanofiber/syndiotactic polystyrene composites in the absence and presence of liquid crystalline polymer

Syndiotactic polystyrene (s-PS)/carbon nanofiber (CNF) composites were developed through melt process in a brabender mixer and then compression moulded. Thermal properties were characterized by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA), while morphologies of the composites were studied by scanning electron microscopy (SEM) and atomic force microscopy (AFM). The degree of polymer and nanofiber alignment was assessed using X-ray diffraction. The resistivity reduced with increase in loading of carbon nanofibers. Surface modification of the carbon nanofiber resulted in improved properties compared to as-received carbon nanofiber composites.Blending of liquid crystalline polymer (LCP A950) with s-PS/CNFs developed composites results in improved electrical and thermal properties. This improvement is ascribed to the self reinforcing tendency of LCPs due to their rigid rod-like molecular structure, which helps to concentrate and align the carbon nanofibers.     

Growth of carbon nanostructures on carbonized electrospun nanofibers with palladium nanoparticles

This paper studies the mechanism of the formation of carbon nanostructures on carbon nanofibers with Pd nanoparticles by using different carbon sources. The carbon nanofibers with Pd nanoparticles were produced by carbonizing electrospun polyacrylonitrile (PAN) nanofibers including Pd(Ac)(2). Such PAN-based carbon nanofibers were then used as substrates to grow hierarchical carbon nanostructures. Toluene, pyridine and chlorobenzine were employed as carbon sources for the carbon nanostructures. With the Pd nanoparticles embedded in the carbonized PAN nanofibers acting as catalysts, molecules of toluene, pyridine or chlorobenzine were decomposed into carbon species which were dissolved into the Pd nanoparticles and consequently grew into straight carbon nanotubes, Y-shaped carbon nanotubes or carbon nano-ribbons on the carbon nanofiber substrates. X-ray diffraction analysis and transmission electron microscopy (TEM) were utilized to capture the mechanism of formation of Pd nanoparticles, regular carbon nanotubes, Y-shaped carbon nanotubes and carbon nano-ribbons. It was observed that the Y-shaped carbon nanotubes and carbon nano-ribbons were formed on carbonized PAN nanofibers containing Pd-nanoparticle catalyst, and the carbon sources played a crucial role in the formation of different hierarchical carbon nanostructures.     

Multi-walled carbon nanotubes fabricated by electrospinning of acrylonitrile/nylon solution and subsequent carbonization

The poly(acrylonitrile) (PAN) nanofiber web interpenetrated nylon-6 nanofiber supporters were prepared by electrospinning of an acrylonitrile (AN)/nylon-6 solution. It was realized that the average diameters of PAN and nylon-6 nanofiber were 20 and 100 nm, respectively, and that the PAN nanofibers constructed spider-mat networks which were supported by the robust nylon-6 nanofiber pillars. After stabilization and carbonization above 600 degrees C, both hollow-shaped and bamboo-shaped multi-walled carbon nanotubes (MWCNTs) were formed with the diameter range from 5 to 20 nm. The morphology and structure of MWCNTs had been further investigated by the combination techniques of transmission electron microscopy (TEM), electron diffraction (ED), X-ray diffraction (XRD) and elemental analyzer (EA).     

Electrospun carbon-tin oxide composite nanofibers for use as lithium ion battery anodes

Composite carbon-tin oxide (C-SnO(2)) nanofibers are prepared by two methods and evaluated as anodes in lithium-ion battery half cells. Such an approach complements the long cycle life of carbon with the high lithium storage capacity of tin oxide. In addition, the high surface-to-volume ratio of the nanofibers improves the accessibility for lithium intercalation as compared to graphite-based anodes, while eliminating the need for binders or conductive additives. The composite nanofibrous anodes have first discharge capacities of 788 mAh g(-1) at 50 mA g(-1) current density, which are greater than pure carbon nanofiber anodes, as well as the theoretical capacity of graphite (372 mAh g(-1)), the traditional anode material. In the first protocol to fabricate the C-SnO(2) composites, tin sulfate is directly incorporated within polyacrylonitrile (PAN) nanofibers by electrospinning. During a thermal treatment the tin salt is converted to tin oxide and the polymer is carbonized, yielding carbon-SnO(2) nanofibers. In the second approach, we soak the nanofiber mats in tin sulfate solutions prior to the final thermal treatment, thereby loading the outer surfaces with SnO(2) nanoparticles and raising the tin content from 1.9 to 8.6 wt %. Energy-dispersive spectroscopy and X-ray diffraction analyses confirm the formation of conversion of tin sulfate to tin oxide. Furthermore, analysis with Raman spectroscopy reveals that the additional salt soak treatment from the second fabrication approach increases in the disorder of the carbon structure, as compared to the first approach. We also discuss the performance of our C-SnO(2) compared with its theoretical capacity and other nanofiber electrode composites previously reported in the literature.     

Improved fire retardancy of thermoset composites modified with carbon nanofibers

Abstract

Multifunctional thermoset composites were made from polyester resin, glass fiber mats and carbon nanofiber sheets (CNS). Their flaming behavior was investigated with cone calorimeter under well-controlled combustion conditions. The heat release rate was lowered by pre-planting carbon nanofiber sheets on the sample surface with the total fiber content of only 0.38 wt.%. Electron microscopy showed that carbon nanofiber sheet was partly burned and charred materials were formed on the combusting surface. Both the nanofibers and charred materials acted as an excellent insulator and/or mass transport barrier, improving the fire retardancy of the composite. This behavior agrees well with the general mechanism of fire retardancy in various nanoparticle-thermoplastic composites.     

Fabrication and evaluation of polyamide 6 composites with electrospun polyimide nanofibers as skeletal framework

In this study, two types of polyimide (PI) nanofiber mats, including (1) the mats consisting of (almost) randomly overlaid PI nanofibers and (2) the mats consisting of highly aligned PI nanofibers, were prepared by the materials-processing technique of electrospinning. The nanofiber mats were subsequently used to develop composites with polyamide 6 (PA6) via the composites – fabrication method of polymer melt infiltration lamination (PMIL). Owing to superior mechanical properties (i.e., the tensile strength and modulus were 1.7 GPa and 37.0 GPa, respectively) and large specific surface area of electrospun PI nanofibers, the PI/PA6 composites with PI nanofiber mats as skeletal framework demonstrated excellent mechanical properties. In particular, the PI/PA6 composite containing 50 wt.% of aligned PI nanofibers had the tensile strength and modulus of 447 MPa and 3.0 GPa along the longitudinal direction, representing ～700% and ～500% improvements as compared to neat PA6.     

Experimental study of mechanical and electrical properties of carbon nanofiber/epoxy composites

Epoxy nanocomposites of different content of carbon nanofibers up to 1 wt.% have been fabricated under room temperature and refrigerated curing conditions. The composites were studied in terms of mechanical and electrical properties. Flexural modulus and hardness were found to increase significantly in refrigerated samples due to prevention of aggregates of nanofibers during cure condition. Increase and shifting in G-band by Raman spectra of these samples confirmed stress transfer and reinforcement between epoxy matrix and carbon nanofiber. Electrical conductivity improved by 3–6 orders after infusing carbon nanofibers in insulating epoxy. Room temperature samples acquired higher conductivity that was attributed to network formation by aggregates of nanofibers along the fiber alignment direction as revealed by electron microscopic studies.     

静电纺丝法制备聚丙烯腈/聚醋酸乙烯酯复合纳米纤维膜

采用静电纺丝法制备了聚丙烯腈(PAN)/聚醋酸乙烯酯(PVAc)复合纳米纤维膜。利用原子力显微镜(AFM)、电子显微镜(SEM)分析了纤维的直径分布、整体形貌及单根纳米纤维的表面形貌;利用傅里叶变换红外光谱(FT-IR)分析了PAN、PAN/PVAc、PVAc纳米纤维膜的化学组成;同时借助热重(TG)分析了PVAc的加入对复合纤维膜热性能的影响。结果表明,当m(PAN)∶m(PVAc)=5∶5、质量分数为10%时,所得纤维膜最有利于制备聚合物电解质膜;PAN与PVAc之间产生配位键,从而提高了纤维膜的热性能。     

Designed fabrication of hierarchical porous carbon nanotubes/graphene/carbon nanofibers composites with enhanced capacitive desalination properties

Carbonaceous materials, one of the most important electrode materials for sea water desalination, have attracted tremendous attention. Herein, we develop a facile and effective two-step strategy to fabricate hierarchical porous carbon nanotubes/graphene/carbon nanofibers (CNTs/G/CNFs) composites for capacitive desalination application. Graphite oxide (GO), Ni²⁺, and Co²⁺ are introduced into polyacrylonitrile (PAN) nanofibers by electrospinning method. During the annealing process, the PAN nanofibers are carbonized into CNFs felt, while the CNTs grow in situ on the surface of CNFs and graphite oxide are reduced into graphene simultaneously. Benefiting from the unique hierarchical porous structure, the as-prepared CNTs/G/CNFs composites have a large specific surface area of 223.9 m² g^?1 and excellent electrical conductivity. The maximum salt capacity of the composites can reach to 36.0 mg g^?1, and the adsorbing capability maintains a large retention of 96.9% after five cycles. Moreover, the effective deionization time of the CNTs/G/CNFs composites lasts more than 30 min, much better than the commercial carbon fibers (C-CFs) and graphene/carbon nanofibers (G/CNFs) composites. Results suggest that the designed hierarchical porous CNTs/G/CNFs architecture could enhance the capacitive desalination properties of electrode materials. And the possible adsorption mechanism of the novel electrode materials is proposed as well.     

Improved fire retardancy of thermoset composites modified with carbon nanofibers

Multifunctional thermoset composites were made from polyester resin, glass fiber mats and carbon nanofiber sheets (CNS). Their flaming behavior was investigated with cone calorimeter under well-controlled combustion conditions. The heat release rate was lowered by pre-planting carbon nanofiber sheets on the sample surface with the total fiber content of only 0.38 wt.%. Electron microscopy showed that carbon nanofiber sheet was partly burned and charred materials were formed on the combusting surface. Both the nanofibers and charred materials acted as an excellent insulator and/or mass transport barrier, improving the fire retardancy of the composite. This behavior agrees well with the general mechanism of fire retardancy in various nanoparticle-thermoplastic composites.     

Electrically Conductive Carbon Nanofiber Composites with High-Density Polyethylene and Glass Fibers

Carbon nanofibers are being investigated for incorporation into composites to improve mechanical, thermal, and electrical properties. The difficulties in making such composites are issues of dispersion of the nanofiber and wetting of the nanofibers by the matrix. The processing methods developed to date tend to be complex, involving multiple steps. This paper reports on a study to make electrically conductive composites with small volume fraction of vapor-grown carbon nanofibers (VGCF). The matrix is a high-density polyethylene (HDPE); the effect of adding glass fibers to this composite is also studied. Certain types of the VGCF fibers did not produce conductive composites with standard mixing techniques; however, VGCF nanofibers heat treated with a post-processing surface treatment produced conductive composites without extensive or vigorous dispersion techniques. The results indicate that surface treatments and dispersion methods are important factors in producing conductive composites. It is demonstrated that small volume fractions of nanofiber can be used to produce conductive composites without extensive processing steps.     

Effect of plasma treatment on surface chemical-bonding states and electrical properties of polyacrylonitrile nanofibers

Electrospun polyacrylonitrile (PAN) nanofibers were subjected to surface modification by atmospheric pressure (AP) plasma treatment with reactive gases. There was no damage to the surfaces after this plasma treatment, and no significant changes were observed in the morphologies of the nanofibers. The surface energies of O₂- and N₂-plasma-treated PAN (abbreviated as OPP and NPP, respectively) nanofibers increased by almost 138.7% and 190.6%, respectively, in comparison with that of an untreated nanofiber (256.6 mJ/m²). The binding energies of both OPP and NPP samples increased through the formation of many hydrophilic bonds involving oxygen. The current-voltage (I-V) characteristics of the nanofibers were determined for the different reactive gases, and the plasma-treated nanofibers showed higher protein immobilization compared to the untreated ones. This result indicates that electrospun PAN nanofibers have the potential to be used in protein biosensor systems.     

Carbothermal transformation of a graphitic carbon nanofiber/silica aerogel composite to a SiC/silica nanocomposite

Carbon nanofiber/silica aerogel composites are prepared by sol-gel processing of surface-enhanced herringbone graphitic carbon nanofibers (GCNF) and Si(OMe)4, followed by supercritical CO2 drying. Heating the resulting GCNF/silica aerogel composites to 1650 degrees C under a partial pressure of Ar gas initiates carbothermal reaction between the silica aerogel matrix and the carbon nanofiber component to form SiC/silica nanocomposites. The SiC phase is present as nearly spherical nanoparticles, having an average diameter of ca. 8 nm. Formation of SiC is confirmed by powder XRD and by Raman spectroscopy.     

Preparation of silver nanoparticles dispersed in polyacrylonitrile nanofiber film spun by electrospinning

Ag nanoparticles dispersed in polyacrylonitrile (PAN) nanofiber film spun by electrospinning were in situ prepared by reduction of silver ions in N₂H₅OH aqueous solution. The Ag/PAN nanocomposite film was characterized by UV absorption spectroscopy, transmission electron microscopy (TEM) and surface-enhanced Raman scattering (SERS) spectroscopy. UV spectrum and TEM image show that silver nanoparticles with average diameter of 10 nm were obtained and dispersed homogeneously in PAN nanofibers. SERS spectrum indicates that the structure of PAN has been changed after Ag nanoparticles are dispersed in PAN.     

Electrical conductivity of lanthanum oxide based composites containing carbon nanofibers

We have measured the electrical conductivity of lanthanum oxide based composite materials containing different concentrations of carbon nanofibers as additives. The conductivity has been shown to increase sharply (by two orders of magnitude) at carbon nanofiber contents from 2 to 3 wt % owing to the formation of a three-dimensional network of nanofibers in the bulk of the composite. Particular attention has been paid to the morphology of the particles of the constituent components of the composites and to the chemical and phase compositions of the matrix material.     

A comparative study of EMI shielding properties of carbon nanofiber and multi-walled carbon nanotube filled polymer composites

Electromagnetic interference shielding properties of carbon nanofiber- and multi-walled carbon nanotube-filled polystyrene composites were investigated in the frequency range of 8.2-12.4 GHz (X-band). It was observed that the shielding effectiveness of composites was frequency independent, and increased with the increase of carbon nanofiber or nanotube loading. At the same filler loading, multi-walled carbon nanotube-filled polystyrene composites exhibited higher shielding effectiveness compared to those filled with carbon nanofibers. In particular, carbon nanotubes were more effective than nanofibers in providing high EMI shielding at low filler loadings. The experimental data showed that the shielding effectiveness of the composite containing 7 wt% carbon nanotubes could reach more than 26 dB, implying that such a composite can be used as a potential electromagnetic interference shielding material. The dominant shielding mechanism of carbon nanotube-filled polystyrene composites was also discussed.