Spherulite growth of l-lactide copolymers: Effects of tacticity and comonomers

The spherulite growth behavior and mechanism of l-lactide copolymers, poly(l-lactide-co-d-lactide) [P(LLA-DLA)], poly(l-lactide-co-glycolide) [P(LLA-GA)], and poly(l-lactide-co-ε-caprolactone) [P(LLA-CL)] have been studied using polarization optical microscopy in comparison with poly(l-lactide) (PLLA) having different molecular weights to elucidate the effects of incorporated comonomer units. The incorporation of comonomer units reduced the radius growth rate of spherulites (G) and increased the induction period of spherulite formation (t_i), irrespective of the kind of comonomer unit. Such effects became remarkable with the content of comonomers. At a crystallization temperature (T_c) of 130 °C, the disturbance effects of comonomers on the spherulite growth decreased in the following order: d-lactide>glycolide>ε-caprolactone, when compared at the same comonomer unit or reciprocal of averaged l-lactyl unit sequence length (l_l). The t_i estimation indicated that the glycolide units have the lowest disturbance effects on the formation of spherulite (crystallite) nuclei. The PLLA having the number-average molecular weight (M_n) exceeding 3.1×10⁴ g mol⁻¹ showed the transition from regime II to regime III at T_c=120 °C, whereas PLLA with the lowest M_n of 9.2×10³ g mol⁻¹ crystallized solely in regime III kinetics and the copolymers excluding P(LLA-DLA) with 3% of d-lactide units crystallized solely according to regime II kinetics. The nucleation and front constant for regime II and III [K_g(II), K_g(III), G₀(II), and G₀(III), respectively] estimated with each (not with a fixed for high-molecular-weight PLLA) decreased with increasing the amount of defects per unit mass of the polymer for crystallization, i.e. with increasing the comonomer content and the density of terminal group through decreasing the molecular weight.     

Isothermal and non-isothermal crystallization behavior of poly(l-lactic acid): Effects of stereocomplex as nucleating agent

The effects of incorporated poly(d-lactic acid) (PDLA) as poly(lactic acid) (PLA) stereocomplex crystallites on the isothermal and non-isothermal crystallization behavior of poly(l-lactic acid) (PLLA) from the melt were investigated for a wide PDLA contents from 0.1 to 10 wt%. In isothermal crystallization from the melt, the radius growth rate of PLLA spherulites (crystallization temperature (T_c)≥125 °C), the induction period for PLLA spherulite formation (t_i) (T_c≥125 °C), the growth mechanism of PLLA crystallites (90 °C≤T_c≤150 °C), and the mechanical properties of the PLLA films were not affected by the incorporation of PDLA or the presence of stereocomplex crystallites as a nucleating agent. In contrast, the presence of stereocomplex crystallites significantly increased the number of PLLA spherulites per unit area or volume. In isothermal crystallization from the melt, at PDLA content of 10 wt%, the starting, half, and ending times for overall PLLA crystallization (t_c(S), t_c(1/2), and t_c(E), respectively) were much shorter than those at PDLA content of 0 wt%, due to the increased number of PLLA spherulites. Reversely, at PDLA content of 0.1 wt%, the t_c(S), t_c(1/2), and t_c(E) were longer than or similar to those at PDLA content of 0 wt%, probably due to the long t_i and the decreased number of spherulites. This seems to have been caused by free PDLA chains, which did not form stereocomplex crystallites. On the other hand, at PDLA contents of 0.3-3 wt%, the t_c(S), t_c(1/2), and t_c(E) were shorter than or similar to those at PDLA content of 0 wt% for the T_c range below 95 °C and above 125 °C, whereas this inclination was reversed for the T_c range of 100-120 °C. In the non-isothermal crystallization of as-cast or amorphous-made PLLA films during cooling from the melt, the addition of PDLA above 1 wt% was effective to accelerate overall PLLA crystallization. The X-ray diffractometry could trace the formation of stereocomplex crystallites in the melt-quenched PLLA films at PDLA contents above 1 wt%. This study revealed that the addition of small amounts of PDLA is effective to accelerate overall PLLA crystallization when the PDLA content and crystallization conditions are scrupulously selected.     

Glass transition behavior and dynamic fragility in polylactides containing mobile and rigid amorphous fractions

The segmental dynamics of polylactide chains covering the T_g − 30 °C to T_g + 30 °C range was studied in absence and presence of a crystalline phase by dynamic mechanical analysis (DMA) using the framework provided by the WLF theory and the Angell's dynamic fragility concept. An appropriate selection of stereoisomers combined with a thermal conditioning strategy to promote crystallization (above T_g) or relaxation of chains (below T_g) was revealed as an efficient method to tune the ratio of the rigid and mobile amorphous phases in polylactides. A single bulklike mobile amorphous phase was taken for poly(d,l-lactide) (PDLLA). In turn three phases, comprising a mobile amorphous fraction (MAF, X_MA), a rigid amorphous fraction (RAF, X_RA) and a crystalline fraction (X_c) were determined in poly(l-lactide) (PLLA) by modulated differential scanning calorimetry (MDSC) according to a three-phase model. The analysis of results confirms that crystallinity and RAF not only elevate the T_g and the breadth of the glass transition region but also yields an increase in dynamic fragility parameter (m) which entails the existence of a smaller length-scale of cooperativity of polylactide chains in confined environments. Consequently it is proposed that crystallinity is acting in polymeric systems as a topological constraint that, preventing longer range dynamics, provides a faster segmental dynamics by the temperature dependence of relaxation times according to the strong-fragile scheme.     

Crystallization behavior of poly(l-lactic acid) affected by the addition of a small amount of poly(3-hydroxybutyrate)

The miscibility, crystallization and subsequent melting behavior in binary biodegradable polymer blends of poly(l-lactic acid) (PLLA) and low molecular weight poly(3-hydroxybutyrate) (PHB) have been investigated by differential scanning calorimetry (DSC), Fourier-transform infrared (FTIR) spectroscopy, and wide-angle X-ray diffraction (WAXD). DSC analysis results indicted that PLLA showed no miscibility with high molecular weight PHB (M_w = 650,000 g mol⁻¹) in the 80/20, 60/40, 40/60, 20/80 composition range of the PHB/PLLA blends. On the other hand, it showed some limited miscibility with low molecular weight PHB (M_w = 5000 g mol⁻¹) when the PHB content was below 25%, as evidenced by small changes in the glass transition temperature of PLLA. The partial miscibility was further supported by changes of cold-crystallization behavior of PLLA in the blends. During the nonisothermal crystallization, it was found that the addition of a small amount of PHB up to 30% made the cold-crystallization of PLLA occur in the lower temperature. Meanwhile, the crystallization of PHB and PLLA was observed in the heating process by monitoring characteristic IR bands of each component for the low molecular weight PHB/PLLA 20/80 and 30/70 blends. The temperature-dependent IR and WAXD results also revealed that for PLLA component crystallization, the disorder (α′) phase of PLLA was produced, and that the α′ phase changed to the order (α) phase just prior to the melting point.     

Controlled crystal nucleation in the melt-crystallization of poly(l-lactide) and poly(l-lactide)/poly(d-lactide) stereocomplex

Among the various inorganic nucleators examined, Talc and an aluminum complex of a phosphoric ester combined with hydrotalcite (NA) were found to be effective for the melt-crystallization of poly(l-lactide) (PLLA) and PLLA/poly(d-lactide) (PDLA) stereo mixture, respectively. NA (1.0 phr (per one hundred resin)) can exclusively nucleate the stereocomplex crystals, while Talc cannot suppress the homo crystallization of PLLA and PDLA in the stereo mixture. Double use of Talc and NA (in 1.0 phr each) is highly effective for enhancing the crystallization temperature of the stereo complex without forming the homo crystals. The stereocomplex crystals nucleated by NA show a significantly lower melting temperature (207 °C) than the single crystal of the stereocomplex (230 °C) in spite of recording a large heat of crystallization ΔH_c (54 J/g). Photomicrographic study suggests that the spherulites with a symmetric morphology are formed in the stereo mixture added with NA while the spherulites do not grow in size in the mixture added with Talc. The exclusive growth of the stereocomplex crystals by the melt-crystallization process will open a processing window for the PLLA/PDLA.     

Thermal properties of di- and triblock copolymers of poly(l-lactide) with poly(oxyethylene) or poly(ε-caprolactone)

High molecular weight di- and triblock copolymers of poly(l-lactide), PLLA, (80 wt%) with a crystallizable flexible second component such as poly(ε-caprolactone), PCL, or poly(oxyethylene), PEO, (20 wt%) were obtained in nearly quantitative yields by ring opening of l-lactide initiated by PCL or PEO hydroxy terminated macromers. The copolymers were characterized by ¹H NMR and FTIR spectroscopy and size exclusion chromatography and showed unimodal and narrow molecular weight distributions. X-ray diffraction measurements revealed high crystallinity (38-56%) of the PLLA blocks and gave no clear evidences of PCL or PEO crystallinity. DMTA and DSC techniques showed a melting behaviour of the copolymers (T_m=174-175 °C; ΔH_m=19-37 J/g) quite similar to that of PLLA. PCL and PLLA segments are immiscible, while PLLA and PEO segments are partially miscible in the amorphous phase. Stress-strain measurements indicated a ductile behaviour of the copolymers, characterized by lower tensile moduli (225-961 Pa) and higher elongations at break (25-134%) with respect to PLLA.     

Single crystals morphology of biodegradable double crystalline PLLA-b-PCL diblock copolymers

The morphology of solution grown single crystals of a series of double crystalline diblock copolymers derived from l-lactide and ?-caprolactone has been investigated by means of transmission electron microscopy. The copolymers had a variable composition with a poly(l-lactide) weight percentage that ranged between 81 and 10%. All samples had a low polydispersity index (1.4-1.1) and a similar number average molecular weight (20,000-35,000 g/mol).Bulk crystallization and melting behaviour of diblock copolymers were evaluated by DSC and the results demonstrated the double crystalline nature of the samples. Fractionated crystallization clearly occurred in copolymers having an intermediate composition.Isothermal crystallizations were performed in dilute n-hexanol solutions at temperatures that ranged between 80 and 50 °C. Crystal morphologies were dependent on the crystallization temperature and even on the composition. Thus, the inability of poly(?-caprolactone) (PCL) blocks to crystallize between 80 and 70 °C rendered lozenge, truncated and spindle-shaped crystals associated to the poly(l-lactide) (PLLA) block. These usually had thicker edges due to PLLA overgrowths that mainly took place in their periphery. However, an overgrowth of irregular PCL crystals during subsequent cooling and crystallization at room temperature was also detected. Complex morphologies constituted by lamellar crystals of both PCL and PLLA blocks were developed at intermediate temperatures (70-65 °C), whereas elongated hexagonal morphologies mainly associated to the PCL block were detected at the lowest crystallization temperature. In general, electron diffraction patterns showed for all samples’ reflections associated to both poly(?-caprolactone) and poly(l-lactide) (α-form) crystals. The relative intensity between the two types of reflections varied according to the copolymer composition.     

Improvement of heat stability of poly(l-lactic acid) by radiation-induced crosslinking

Poly(l-lactic acid) (PLLA) has poor heat stability above its glass transition temperature (T_g∼60 °C). To improve its softing above T_g, PLLA was mixed with small amount of crosslinking agents and irradiated with various irradiation doses to introduce crosslinking between polymer chains. The most effective agent for radiation crosslinking was triallyl isocyanurate (TAIC). For melt-quenched PLLA, it was found that the most optimal conditions to introduce crosslinking were around 3% of TAIC and the irradiation dose of 50 kGy. The typically crosslinked PLLA showed very low crystallinity because of wide formation of molecular chain network that inhibited molecular motion for crystallization. Notable heat stability above T_g was given by annealing of PLLA samples. Enzymatic degradation of PLLA was retarded with introduction of crosslinks.     

Mechanical properties, morphologies, and crystallization behavior of plasticized poly(l-lactide)/poly(butylene succinate-co-l-lactate) blends

The blends of poly(l-lactide) (PLLA) with poly(butylene succinate-co-l-lactate) (PBSL) containing the lactate unit of ca. 3 mol% and Rikemal PL710 (RKM) which is a plasticizer mainly composed of diglycerine tetraacetate were prepared by melt-mixing and subsequent injection molding. The studied RKM content of the PLLA/PBSL/RKM blends was 0-20 wt%, and the PLLA/PBSL weight ratio was 100/0 to 80/20. Although elongation at break in the tensile test did not increase by the addition of 10 wt% RKM to PLLA, the addition of a small amount of PBSL to the PLLA/RKM blend caused a considerable increase of the elongation. The SEM and DSC analyses revealed that all the PLLA/PBSL/RKM blends are immiscible blends where the PBSL particles are finely dispersed, and that there is some compatibility between PLLA-rich phase and PBSL-rich phase in the amorphous state when the RKM content is 20 wt%. As a result of investigation of the crystallization behavior by DSC and polarized optical microscopic measurements, it was revealed that the addition of RKM causes the acceleration of crystalline growth rate at a lower annealing temperature, and the addition of PBSL mainly enhances the formation of PLLA crystal nucleus.     

Melting behavior of poly(l-lactic acid): X-ray and DSC analyses of the melting process

To clarify the melting behavior of poly(l-lactic acid) (PLLA), the wide-angle X-ray diffraction patterns of the isothermally crystallized PLLA samples (ICSs) were successively obtained during heating. We have already suggested the discrete change in the crystallization behavior of PLLA at a crystallization temperature (T_c) of 113 °C (= T_b) and formation of two crystal modifications for the ICSs obtained in the temperature range T_c ≤ T_b and T_c ≥ T_b. It was elucidated from the change in the X-ray diffraction pattern that the phase transition from the low-temperature crystal modification (α′-form) to the high-temperature one (α-form) occurred in a range 155-165 °C for the ICSs(T_c ≤ T_b), and that the crystal structure for the ICSs(T_c ≥ T_b) did not change. Recrystallization during heating, which is the origin of the multiple melting behavior, was proved by the increase in the diffraction intensity before steep decrease due to the final melting. A temperature derivative curve of the X-ray diffraction intensity almost coincided with the DSC melting curve.     

Miscibility and hydrolytic degradation in alkaline solution of poly(l-lactide) and poly(methyl methacrylate) blends

Poly(l-lactide) (PLLA) was melt blended with poly(methyl methacrylate) (PMMA) using a two-roll mill. The miscibility and hydrolytic degradation of the blend films were characterized. It was found that PLLA/PMMA blend has high miscibility in the amorphous state because only single T_g was observed in the DSC and DMA measurements. In alkaline solution, the hydrolytic degradation rate of the blends whose PMMA content is higher than 30 wt% was decelerated while the rate of the blends whose PMMA content is lower than 30 wt% was accelerated. That is, the hydrolytic degradation rate of the blends could be widely controlled by PMMA content in the blend. It was also found that only PLLA was hydrolyzed and eluted into alkaline solution, while PMMA remained during alkaline hydrolysis.     

Transcrystalline structures of poly(l-lactide)

Poly(l-lactide) (PLLA) film containing transcrystalline (TC) structures can easily be obtained by placing PLLA films melted between two poly(tetrafluoroethylene) (PTFE) sheets, followed by isothermal crystallization at 122 °C. The fine structures of the PLLA-TC film were studied by various structural techniques such as X-ray diffractometry, optical microscopy and transmission electron microscopy. We also examined the purification effect upon the morphology of PLLA-TC film. The formation of the TC structures revealed that one-dimensional spherulitic growth occurred from the assembling impurities as nucleation agent near the PTFE substrate in the heterogeneous nucleation system. We found that the b-axis of PLLA crystal was parallel to the lamellae growth direction confirmed using X-ray diffraction. The precipitated PLLA film crystallized in a similar process exhibited scanty TC textures, suggesting that the existence of impurity in the PLLA sample was an important factor for the formation of those structures.     

Crystal structure and morphology influenced by shear effect of poly(l-lactide) and its melting behavior revealed by WAXD, DSC and in-situ POM

Shear effect on crystal structure, morphology and melting behavior of poly(l-lactide) (PLLA) were investigated by wide-angle X-ray diffraction (WAXD), differential scanning calorimetry (DSC) and in-situ polarized optical microscope (POM). Influences of steady shear on PLLA melt was investigated during annealing. The impacts of crystallization temperature (T_c) and shear rate (SR) on crystal structure, crystal growth rate, nucleation, and melting behavior were studied. It could be clarified into the low (<20 s⁻¹) and high shear rate ranges in terms of the crystal structure, growth rate, nucleation and melting behavior. It was found that phase transition and recrystallization during heating completely changed the stack structure. A new stable structure was established after a temperature jump in the melting range. Cylindric morphology arranged with spherulite was also observed in the polymer films at high T_c influenced by shear effect.     

Crystallization, structure and properties of plasticized poly(l-lactide)

Poly(l-lactide) (PLA) was plasticized with poly(ethylene glycol)s having M_w of 400 and 600 g/mol. In addition to poly(ethyne glycol)s with hydroxyl end groups, monomethyl ethers of poly(ethylene glycol) having M_w of 550 and 750 g/mol, with chains terminated with hydroxyl groups and methyl groups, were used. The effect of different end groups on the plasticization of both amorphous and semicrystalline PLA was studied. The crystallization, structure, thermal and tensile properties of PLA and PLA with 5 and 10 wt% of plasticizers were explored. No marked effect induced by different end groups of plasticizers was found. All the plasticizers used decreased T_g and increased the ability of PLA to cold crystallization. While an amorphous plasticized PLA could be deformed to about 550%, a semicrystalline PLA with the same total plasticizer content exhibited nonuniform plasticization of the amorphous phase and less ability to the plastic deformation. Nevertheless, a 20% elongation at break was achieved for a semicrystalline PLA with 10 wt% of the plasticizer. The plastic deformation of both neat and plasticized PLA was associated with crazing.     

Formation of retinyl palmitate-loaded poly(l-lactide) nanoparticles using rapid expansion of supercritical solutions into liquid solvents (RESOLV)

Poly(l-lactide) (PLLA) nanoparticles loaded with retinyl palmitate (RP) were successfully prepared by rapid expansion of a supercritical carbon dioxide (CO₂) solution into an aqueous receiving solution containing a stabilizing agent (RESOLV). Three stabilizing agents, Pluronic F127, Pluronic F68, and sodium dodecyl sulfate (SDS) have been employed and the Pluronic F127 was found to be more effective for stabilizing PLLA/RP nanoparticles than Pluronic F68 and SDS, as RESOLV into a 0.1 wt% Pluronic F127 solution produced a stable nanosuspension consisting mainly of well-dispersed, individual nanoparticles. The effect of rapid expansion processing conditions (i.e., degree of saturation (S), pre-expansion temperature (T_pre), and concentrations of PLLA and RP (C_PLLA, C_RP)) on the particle size, form, and RP loading was systematically investigated. It was found that spherical PLLA/RP nanoparticles with an average size range of ∼40-110 nm and RP loadings of 0.9-6.2 wt% were consistently produced by RESOLV. The size of PLLA/RP nanoparticles increased from ∼30-80 to ∼30-160 nm as the solution degree of saturation changed from S < 1 to S > 1, independent of T_pre, C_PLLA, and C_RP. The entrapment capacity of RP in PLLA nanoparticles was predominantly determined by T_pre and C_RP. Increasing the T_pre from 70 to 100 °C and the C_RP from 0.05 to 0.15 wt% increased the encapsulated RP content at least twofold. Our results show that the technique with benign supercritical CO₂ should be generally applicable to nanoparticle fabrications of other important active ingredients, especially in liquid form, in polymeric nanoparticles.     

Preparation and characterization of PLLA/P(CL-b-LLA) blends by an in situ ring-opening polymerization

This paper describes a new reactive blending approach to improve the compatibility of poly(l-lactide) (PLLA) and poly(?-caprolacton) (PCL). For this purpose, the ring-opening polymerization of l-lactide (LLA) was carried out in the presence of PCL-OH (OH groups on one end). The P(CL-b-LLA) block copolymers were in situ formed during polymerization, and as a result, PLLA/P(CL-b-LLA) blends were obtained. The characterization of GPC and ¹H NMR verified the synthesis of PLLA/P(CL-b-LLA) blends. Furthermore, the ¹³C NMR spectroscopy showed that no transesterification reaction occurred to a significant extent during LLA polymerization process. The in situ formed P(CL-b-LLA) compatibilizes the phase separated structure of PCL domains in PLLA matrix. The size of PCL domains in PLLA matrix became much smaller than that in a solution blended sample. The average sizes of PCL domains are controllable in the level of sub-micron scale.     

Crystallization of poly(l-lactide-dimethyl siloxane-l-lactide) triblock copolymers and its effect on morphology of microphase separation

This investigation characterizes the molten morphologies following isothermal crystallization of poly(l-lactide-block-dimethyl siloxane-block-l-lactide) triblock copolymers, which were synthesized by ring-opening polymerization of l-lactide using hydroxyl-telechelic PDMS as macroinitiators, via small-angle X-ray scattering (SAXS) and transmission electron microscopy (TEM). The break-out and preservation of the nanostructure of the triblock copolymer depended on the segregation strength, which was manipulated by varying the degree of polymerization. The crystallization kinetics of these semicrystalline copolymers and the effect of isothermal crystallization on their melting behaviors were also studied using DSC, FT-IR and WAXS. The exclusive presence of α-phase PLLA crystallite was verified by identifying the absence of the WAXS diffraction signal at 2θ = 24.5° and the presence of IR absorption at 1749 cm⁻¹ when the PLLA segment of the block copolymers was present as a minor component. The dependence of the crystallization rate (Rc) on the chemical composition of the triblock copolymers reveals that the Rc of the triblock copolymers was lower than that of PLLA homopolymer and the Rc were substantially reduced when the minor component of the crystallizable PLLA domains was dispersed in the PDMS matrix.     

Phase behaviour of l-lactic acid based polymers of low molecular weight in supercritical carbon dioxide at high pressures

The results of investigations of phase behaviour in the systems l-lactic acid based polymers + carbon dioxide at high pressures are presented. The measurements have been performed in wide temperature and composition ranges. Two samples of the polymer differing in molecular weight (M_n: 1080 and 3990 g/mol) have been investigated. Both samples of the polymer were characterized with the gel permeation chromatography and NMR spectroscopy. The influence of the structure of the polymer on the solubility in supercritical carbon dioxide has been discussed. The results obtained suggest that the solubility of low molecular weight l-lactic acid based polymers in supercritical carbon dioxide is not controlled by its size, but to a large extent by the character of its terminal groups. The phase behaviour in the system l-lactic acid + carbon dioxide has been also investigated and the results were compared with those for the systems composed of l-lactic acid based polymers and carbon dioxide.     

Poly(l-lactide) brushes on magnetic multiwalled carbon nanotubes by in-situ ring-opening polymerization

Biodegradable poly(l-lactide) (PLLA) has been covalently grafted onto the surface of magnetic multiwalled carbon nanotubes (m-MWCNTs) by in-situ ring-opening polymerization of lactide. The content of grafting PLLA can be controlled by adjusting the feed ratio of monomer to m-MWCNTs. FT-IR and Raman spectroscopy confirm that PLLA have been covalently attached to the sidewalls of m-MWCNTs. Thermal gravimetric analysis (TGA) indicates that the composites of PLLA grafted m-MWCNTs have a polymer weight percentage of ca. 25.6-33.7 wt%. The scanning eletron microscopy (SEM) and transmission electron microscopy (TEM) are utilized to image the PLLA grafted m-MWCNTs, showing relatively uniform polymer layer coated on the surface of m-MWCNTs. The composites of PLLA grafted m-MWCNTs exhibit superparamagnetic behavior at room temperature and are aligned under a low magnetic field.     

Thermal degradation of poly(l-lactide): effect of alkali earth metal oxides for selective l,l-lactide formation

To achieve the feed stock recycling of poly(l-lactide) (PLLA) to l,l-lactide, PLLA composites including alkali earth metal oxides, such as calcium oxide (CaO) and magnesium oxide (MgO), were prepared and the effect of such metal oxides on the thermal degradation was investigated from the viewpoint of selective l,l-lactide formation. Metal oxides both lowered the degradation temperature range of PLLA and completely suppressed the production of oligomers other than lactides. CaO markedly lowered the degradation temperature, but caused some racemization of lactide, especially in a temperature range lower than 250 °C. Interestingly, with MgO racemization was avoided even in the lower temperature range. It is considered that the effect of MgO on the racemization is due to the lower basicity of Mg compared to Ca. At temperatures lower than 270 °C, the pyrolysis of PLLA/MgO (5 wt%) composite occurred smoothly causing unzipping depolymerization, resulting in selective l,l-lactide production. A degradation mechanism was discussed based on the results of kinetic analysis. A practical approach for the selective production of l,l-lactide from PLLA is proposed by using the PLLA/MgO composite.