共查询到19条相似文献,搜索用时 390 毫秒
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为了改善铝合金MIG焊的接头质量,利用外接超声激励装置在MIG焊接电弧中激发出超声,并研究了超声激励频率对6061铝合金对接焊缝的成形、气孔分布、显微组织及力学性能的影响规律. 结果表明,超声电弧可以有效的细化焊缝组织、减少焊缝气孔量,提升接头的强度. 与常规MIG焊接相比,在引入超声电弧后,焊缝的熔宽增加,焊缝中胞状树枝晶组织被细化,等轴晶区域占比增加,在激励频率为30 kHz时组织细化效果最好;随着激励频率的增加,焊缝中的气孔量逐渐降低,焊接接头的抗拉强度提高,当激励频率为50 kHz时,抗拉强度最高,达到235 MPa,为母材强度的73.4%,对应拉伸断口中韧窝的形态更加等轴化、分布更加均匀. 相似文献
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以Ti合金作为填加材料,以氮氩混合气作为离子气,对SiCp/6061Al基复合材料进行电弧超声等离子弧原位合金化焊接,研究了电弧超声对等离子弧焊接头组织和性能的影响.结果表明,在不加超声时,焊缝中新生AlN相呈细长条状,Al3Ti相粗大,TiC,TiN等新生增强颗粒分布不均匀;在加入超声后,焊缝组织细密,TiC,TiN,AlN等增强相呈细小颗粒状存在,数量增加,且分布均匀,Al3Ti相尺寸减小,数量减少,从而有效改善了焊接接头的组织和性能,使焊接接头抗拉强度最大值达到225MPa,比不加超声时提高了约7%. 相似文献
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在5356铝合金电弧增材制造时,采用随电弧同步移动的搅拌针在熔池内施加不同频率(30、40、50kHz)超声搅拌,结果表明:增材层组织与未施加超声搅拌时相比,晶粒细化,柱状晶数目减少,等轴晶数目增加;且随着超声频率增加,晶粒细化更加明显;增材层孔隙率随超声搅拌频率增加呈降低趋势,在30、40、50 kHz时分别为0.73%、0.64%、0.59%,但均高于未加超声搅拌的试样(0.2%);随着超声搅拌频率增加,增材层强度与塑性均有所提升:增材层的抗拉强度在0、30、40、50 kHz时分别为266.57、278、282、299 MPa,伸长率分别为30.67%、31.54%、35.53%、41.86%。 相似文献
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通过高频调制TIG焊电弧激发超声电弧,对MGH956合金进行TIG焊接,对比了在不同激励电流作用下焊缝的气孔数量和性能的变化,分析了超声电弧的作用机制.结果表明,与未施加超声电弧相比,在激励电流为5A或10 A时,焊缝气孔明显长大,但数量并没有减少,在激励电流提高到20A或30 A后,气孔数量急剧减少;超声电弧的引入,使焊接接头的抗拉强度得到提高,且在激励电流为20 A时,焊缝的抗拉强度达到最大为550 MPa,达到母材的76%,同时接头由完全的脆性断裂变成脆性-韧性混合断裂形式. 相似文献
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《机械制造文摘:焊接分册》2009,(4):14-18
以不同Ti含量的Ti-Al合金作为合金化填加材料,采用氮氲混合等离子气体对SiCp/6061Al复合材料进行等离子弧原位焊接,研究填加材料Ti—Al中Ti质量分数的变化对焊缝组织的影响。结果表明:在熔池凝固过程中,填加材料中Ti质量分数为10%时,可有效抑制有害针状相ALC3的生成; 相似文献
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为了改善304不锈钢水下TIG焊焊接质量,借助超声激励装置在TIG电弧中激发产生超声信号,并对比分析了超声激励对焊接成形、微观组织及力学性能的影响机制。研究结果表明,超声激励能够有效细化焊缝粗大的柱状晶组织,并提升焊缝区硬度和压缩承载力。相较于无超声激励TIG水下焊接,超声激励的引入使得焊缝熔宽增加,但熔深略微减小;焊缝中心等轴晶区面积显著增加,且焊缝内柱状枝晶组织被细化,使得焊缝显微硬度和压缩承载力显著提升,因而超声电弧可有效改善304不锈钢TIG水下焊接质量。 相似文献
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Hybrid plasmas produced by shunting arc discharge are described in this article. The shunting arc was generated in various ambient atmospheres. When a carbon-shunting arc was generated in a nitrogen atmosphere, the carbon ion species were produced at the arc stage, the electrons of which accelerated toward the wall, colliding with the gas species in the chamber to produce nitrogen ions. When the arc was generated in a methane atmosphere, the hydrogen content in the deposited carbon film changed with the gas pressure. When the arc was generated in gaseous RF plasma, an enhancement in the plasma density was confirmed with ion current measurement. Another method of the shunting arc application is the usage of the Lorentz force, which accelerates the entire plasma body toward the target. This results in a fast deposition of the plasma species such as carbon. 相似文献
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《Science & Technology of Welding & Joining》2013,18(3):189-193
AbstractMechanisms by which active fluxes increase the penetration of conventional tungsten inert gas (TIG) welds (so called A-TIG welds) are reviewed. The most dominant mechanism for increased penetration is considered to be arc constriction rather than a change in the surface tension of the molten pool. An experimental programme of work was carried out using A-TIG flux in combination with a number of welding processes. The plasma process was investigated as it gives greater penetration than conventional TIG welding by increasing current density. The CO2 laser and electron beam processes which do not rely on a current carrying arc as the heat source for welding were also investigated. Macrosections taken from the welds made by these processes showed that the A-TIG flux was only effective when the weld pool was produced by an arc or plasma. Where there was no arc or plasma present, the flux had little effect. 相似文献
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等离子弧焊接SiCp/Al基复合材料焊缝“原位”合金化分析 总被引:11,自引:2,他引:11
采用等离子弧焊焊接SiCp/Al基复合材料,以Ar+N2为离子气,并以Ti作为合金化填充材料,研究了焊缝“原位”合金化元素Ti对焊缝显微组织的影响。结果表明,采用焊缝原位合金化方法焊接SiC颗粒增强铝基复合材料(sicp/A1MMCs),可以有效抑制焊缝中针状脆性相Al4C3的形成,并且由于耶的加入,改善了增强相和Al基体之间的润湿性,形成了稳定的熔池,得到以均匀分布的TiN、AlN等为增强相的新型铝基复合材料焊缝,焊接性能得到有效提高。同时还研究了Ti的添加量对焊缝显微组织的影响,结果发现,随着耶含量的增加,焊缝中还生成如Ti5Si3等新的增强相。焊缝“原位”合金化等离子弧焊接是焊接SiCp/Al基复合材料的一种新方法。 相似文献
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In this study, the effect of arc current on the corrosion behaviour of NiTi coating on stainless steel has been investigated. NiTi powder mixture was alloyed on surface austenitic AISI304 by using plasma transferred arc (PTA) method. Surface alloying process is turned out using 80, 90, 100 A current densities and Ar atmosphere which is plasma and protective. The corrosion resistance of the coatings was analyzed by measuring the potentiodynamic polarization scanning (PDS) technique. Results indicate that corrosion resistances of the coatings decrease with increasing the arc current. In addition, the localized corrosion on the surface of produced coating at 100A is more activated than other coatings and the most passive coating in view of corrosion was obtained at produced coating at 80A. 相似文献
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《Science & Technology of Welding & Joining》2013,18(2):173-175
AbstractA method of starting arc welding using a plasma channel formed between electrodes in a tungsten inert gas arc welding system was demonstrated. The plasma channel was generated by gas breakdown in the laser beam path. In a previous study by the present authors, the arc welding could be started using a laser produced plume. Results in the present study indicated that the laser energy required to start the process using the plasma channel was lower than that using the plume. 相似文献
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Effect of Ti-Al on microstructures and mechanical properties of plasma arc in-situ welded joint of SiCp/Al MMCs 总被引:2,自引:0,他引:2
The effect of Ti-Al on microstructures and mechanical properties of SiCp/Al MMC joints produced by plasma arc in-situ weld-alloying was investigated, in which argon-nitrogen mixture was used as plasma gases and Ti-Al alloy as filling composite. The results show that the formation of needle-like harmful phase Al4C3 is effectively prevented in the weld by in-situ weld-alloying/plasma arc welding with Ti-Al alloy sheet filler whose titanium content is more than 20%. The fluidity of molten pool is improved, and stable molten pool is gained for the addition of the Ti-Al alloy. The mechanical properties of welded joint are effectively enhanced by the compact-grain structure and the new reinforced composites such as Al3Ti, TiN, AlN and TiC welded joint. The test results of mechanical property show that the maximum tensile strength of welded joint gained by adding Ti-60Al alloy is up to 235 MPa. The factors influencing the tensile strength were also investigated. 相似文献