Fabrication and characterization of mesoporous carbon nanosheets using halloysite nanotubes and polypyrrole via a template‐like method

A novel synthesis route for mesoporous carbon (MC) nanosheets were developed using halloysite nanotubes (HNTs), a type of natural clay that is structurally and chemically similar to mineral kaolinite, as inorganic matrix and using polypyrrole (PPy) as carbon precursor by a template‐like method. First, PPy/HNT hybrids were prepared by in situ oxidative polymerization. Carbon (C)/HNT hybrids were further obtained by pyrolysis of the PPy/HNT hybrids. MC was obtained after the removal of inorganic template by hydrochloric acid/hydrofluoric acid mixture at the end. Both the C/HNT and the MC were characterized by Fourier transform infrared spectroscopy analysis, X‐ray diffraction, Raman spectra measurement, and high‐resolution transmission electron microscopy. The MC was also characterized with specific surface area (BET). The results showed that the MC obtained was almost amorphous carbon. The increase in the ratio of [HNTs template]/[pyrrole monomer] led to an increase in the BET‐specific surface area. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2013     

Ethylene–propylene‐diene terpolymer/halloysite nanocomposites: Thermal,mechanical properties,and foam processing

Ethylene–propylene‐diene terpolymer (EPDM)/halloysite nanotube (HNT) nanocomposites were prepared by melt mixing in an internal mixer using a commercially available maleated semicrystalline EPDM and HNT. Transmission electron microscopy analysis of the EPDM/HNT composites revealed that the HNTs are uniformly dispersed at a nanometer scale in the matrix. Differential scanning calorimeter studies indicated that the HNT caused an increase in the nonisothermal crystallization temperature of the EPDM. Tensile and dynamic mechanical analysis exhibited that a small amount of the HNTs effectively enhanced the stiffness of the EPDM without adversely affecting its elongation‐at‐break. The EPDM/HNT nanocomposites were used to produce foams by using a batch process in an autoclave, with supercritical carbon dioxide as a foaming agent. The nanocomposite foams showed a smaller cell size and higher cell density as compared to the neat EPDM foam, and the nanocomposite with 10 phr HNT produced a microcellular foam with average cell size as small as 7.8 μm and cell density as high as 1.5 × 10¹⁰ cell/cm³. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40307.     

Electrospun poly(vinyl alcohol) composite nanofibers with halloysite nanotubes for the sustained release of sodium d‐pantothenate

Poly(vinyl alcohol) (PVA) nanofibers containing halloysite nanotubes (HNTs) loaded with sodium d ‐pantothenate (SDP) were successfully fabricated via simple blend‐electrospinning. SDP was efficiently loaded into the innate HNT lumen with an SDP/HNT mass ratio of 1.5:1 via vacuum treatment. The SDP‐loaded HNT‐inclusion complex was evaluated with drug‐loading efficiency testing, Fourier transform infrared (FTIR) spectroscopy, and X‐ray diffraction. The morphologies of the nanofibers were observed by scanning electron microscopy, which revealed uniform and smooth surfaces of the nanofibers. The addition of HNTs to the composite nanofibers increased the viscosity of the polymer solution, and this suggested shorter fiber diameters. FTIR spectroscopy verified the good compatibility of the SDP and HNTs with PVA. Moreover, the swelling properties were found to quantitatively correlate with weight loss. In vitro drug‐release testing revealed that the HNTs and crosslinking reaction most dramatically affected the sustained release of SDP from the PVA and SDP‐loaded HNT complex. In the drug‐release kinetics model, SDP release depended on the diffusion caused by the deformation of the polymer‐based structures in the medium; it followed Fickian diffusion with acceptable coefficient of determination (r²) values between 0.88 and 0.94. Most importantly, the HNTs as natural biocontainers effectively modulated the release profile by loading the active compound in harmony with the electrospun nanofibers. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42900.     

Two in One: Modified Polyurethane Foams by Dip‐Coating of Halloysite Nanotubes with Acceptable Flame Retardancy and Absorbency

Poor flame retardancy of polyurethane foam (PUF) limits its practical application in many fields. Here, flame‐retardant performance of PUF is improved by a simple dip‐coating method. Halloysite nanotube (HNT) coating can be uniformly bonded to PUF surfaces via hydrogen‐bonding interactions, which is confirmed by element mapping and X‐ray photoelectron spectra. Density and mechanical properties of PUF increase with the concentration of HNT suspension, while porosity of the foam decreases with HNT loading. Weight ratio of HNTs to PUF in the composite can be achieved as high as 65.2%. Surfaces of PUF transfer from hydrophobic to super‐hydrophilic after HNT coating, and the water contact angle decreases from 116° to 0° after HNT coating. As a result, methylene blue adsorption capacity of HNTs‐coated PUF increases from 0.02 to 0.15 mg g^?1, and adsorption efficiency can reach 98% after 10 s. HNT coating can prevent PUF from burning and dripping, which suggests that flame‐retardant performance of PUF is significantly improved by HNTs. This work establishes a general procedure for improving flame retardancy and dye absorbency of polymer materials by simple dip‐coating of environmental‐friendly clay nanotubes, which shows great potential in high‐performance polymer and functional composite materials.     

Melt‐blended halloysite nanotubes/wheat starch nanocomposites as drug delivery system

This article aims at preparing and characterizing efficiency of melt‐extruded polymer nanocomposites‐based drug delivery systems with tailored drug release properties. 5‐aminosalycylic acid (5‐ASA)‐loaded halloysite nanotubes (HNT)/plasticized starch nanocomposites were prepared and evaluated for the drug release, swelling characteristics, and degradability. The structure, morphology, and properties of the nanocomposites were characterized by using Fourier transform infrared spectroscopy, X‐ray diffraction, scanning electron microscopy, and UV‐visible spectrophotometry. The 5‐ASA and HNT hybrid formation is confirmed, as well as the presence of 5‐ASA within the HNTs and an excellent dispersion of the 5‐ASA/HNT hybrid in the thermoplastic starch matrix. The swelling of nanocomposites strongly depends on the temperature but not on pH. The degradability tests yield a stabilized weight loss of 24 wt%, which is ascribed to leaching of plasticizers. The presence of HNTs delays the drug release process. The observed in vitro drug release after 2 h is 37.2% for plasticized starch and 30.0% for the nanocomposites. Overall results indicate that the developed nanocomposite system can be a potential candidate for drug delivery applications. POLYM. ENG. SCI., 55:573–580, 2015. © 2014 Society of Plastics Engineers     

Codeposition of catechol–polyethyleneimine followed by interfacial polymerization for nanofiltration membranes with enhanced stability

Thin‐film composite (TFC) nanofiltration (NF) membranes were fabricated via the codeposition of catechol (CCh) and polyethyleneimine (PEI) followed by subsequent interfacial polymerization with trimesoyl chloride (TMC) on the surface of polysulfone ultrafiltration substrates. The detailed structures and surface properties were characterized by X‐ray photoelectron spectroscopy, Fourier transform infrared spectroscopy, scanning electron microscopy, ζ potential analysis, and water contact angle measurement. The surface properties, including the roughness, hydrophilicity, surface potential, and NF performances, were facilely tuned through variation of the codeposition time of CCh–PEI for the prepared TFC membranes. The optimized membrane achieved a high rejection (ca. 93%) of MgCl₂ with a flux of around 31 L m^?2 h^?1 under 0.7 MPa. The results also reveal that the codeposition process endowed the final membranes with much better structural stability in alcohol and improved chlorine resistance compared to commonly interfacial polymerized ones with PEI and TMC. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45422.     

Compatibilizing effect of halloysite nanotubes in polar–nonpolar hybrid system

This article explores the effect of halloysite nanotubes (HNTs) and modified HNTs (M‐HNTs) on the properties of immiscible blend system based on polar polyoxymethylene (POM) and nonpolar polypropylene (PP) polymers. HNTs have been modified by N‐(β‐aminoethyl)‐γ‐aminopropyltrimethoxysilane (APTMS). Modification is confirmed by Fourier transform infrared spectroscopy (FTIR), also FTIR confirms the interaction between polymer blend and HNTs/M‐HNTs. Morphology of the nanocomposites are demonstrated by scanning electron microscope (SEM) and dispersion of HNTs/M‐HNTs are observed by transmission electron microscope (TEM). In nanocomposites, average dispersed domain sizes reduce in the presence of HNTs/M‐HNTs but significant reduction has been observed in the case of M‐HNT‐filled nanocomposites rather than unmodified HNT‐filled nanocomposites. The M‐HNT acts as a reinforcing agent as well as bridging tool in polar–nonpolar hybrid system. Modification of HNTs brings compatibility in between the blend partners and reveals improved dynamic mechanical, thermal, and tensile properties than that of the pure blend system. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39587.     

Surface modification of halloysite nanotubes with l‐lactic acid: An effective route to high‐performance poly(l‐lactide) composites

To improve the interfacial bonding between halloysite nanotubes (HNTs) and poly(l ‐lactide) (PLLA), a simple surface modification of HNTs with l ‐lactic acid via direct condensation polymerization has been developed. Two modified HNTs were obtained: HNTs grafting with l ‐lactic acid (l‐HNTs) and HNTs grafting with poly(l ‐lactide) (p‐HNTs). The structures and properties of l‐HNTs and p‐HNTs were investigated. Then, a series of HNTs/PLLA, l‐HNTs/PLLA and p‐HNTs/PLLA composites were prepared using a solution casting method and were characterized by polarized optical microscopy (POM), field scanning electron microscopy, and tensile testing. Results showed that l ‐lactic acid and PLLA could be easily grafted onto the surface of HNTs by forming an Al carboxylate bond and following with condensation polymerization, and the amounts of the l ‐lactic acid and PLLA grafted on the surface of the HNTs were 5.08 and 14.47%, respectively. The surface‐grafted l ‐lactic acid and PLLA played the important role in improving the interfacial bonding between the nanotubes and matrix. The l‐HNTs and p‐HNTs can disperse more uniformly in and show better compatibility with the PLLA matrix than untreated HNTs. As a result, the l‐HNTs/PLLA and p‐HNTs/PLLA composites had better tensile properties than that of the HNTs/PLLA composites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41451.     

Carboxylated butadiene-styrene rubber/halloysite nanotube nanocomposites: Interfacial interaction and performance

A co-coagulation process was utilized to prepare carboxylated butadiene-styrene rubber (xSBR)/halloysite nanotube (HNT) nanocomposites. The interfacial interaction, morphology, and the mechanical performance of the nanocomposites were investigated. Attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectroscopy (XPS) results indicate the formation of hydrogen bonding between xSBR and HNTs. Lower content of HNTs tends to delay the vulcanization of xSBR/HNT compounds, while higher HNT loading promotes the vulcanization. It is shown that HNTs are dispersed individually and uniformly in the matrix with strong interfacial bonding. The mechanical properties, especially the modulus and hardness, are significantly increased by the inclusion of HNTs. The significant reinforcing effects of HNTs are correlated to the co-coagulation process and strong interfacial interactions via hydrogen bonding.     

Surface‐modified halloysite nanotubes reinforced poly(lactic acid) for use in biodegradable coronary stents

Poly(lactic acid) (PLA) was reinforced halloysite nanotubes (HNTs) in this study. To improve dispersion and interfacial adhesion of HNTs within the PLA matrix, HNTs were surface modified with 3‐aminopropyltriethoxysilane (ASP) prior to compounding with PLA. PLA/ASP‐HNTs nanocomposites were characterized by differential scanning calorimetry (DSC), Fourier transfer infrared spectroscopy (FTIR), surface wettability, thermogravimetric analysis, transmission electron microscopy (TEM), and tensile testing. The hemocompatibility and cytocompatibility of PLA and PLA composites were investigated and the in vitro degradation process of PLA/ASP‐HNTs composites was investigated for a period of 6 months by gel permeation chromatography, FTIR, weight loss measurement, DSC, and tensile testing. PLA and all PLA composites were blood compatibile and non‐cytotoxic. TEM analysis revealed that HNTs agglomeration in PLA matrix was reduced by surface treatment with ASP. ASP‐HNTs had better reinforcing effect than unmodified HNTs evidenced by tensile testing. ASP‐HNTs appeared to increase the hydrolytic degradation process as measured by weight measurement. PLA/ASP‐HNTs composites displayed 12.1% weight loss and 30.6% average molecular weight reduction while retaining 74% of Young's modulus by the 24th week of degradation. Based on this data, the reinforcement of PLA using ASP‐HNTs may prove beneficial for applications such as biodegradable stents. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46521.     

Thermal,mechanical, and rheological properties of poly(ε‐caprolactone)/halloysite nanotube nanocomposites

Naturally available halloysite nanotubes (HNTs) with hollow nanotubular structures were used as reinforcement in poly(ε‐caprolactone) (PCL). The PCL/HNT nanocomposites were prepared by melt mixing the polymer with as‐received HNTs up to 10 wt % in an internal batch mixer. Transmission electron microscopy analysis indicated that the HNTs were dispersed uniformly on the nanoscale throughout the PCL matrix. Differential scanning calorimeter studies revealed that the PCL crystallinity was decreased in the nanocomposites, and the HNTs dispersed in the PCL matrix led to an increase in the non‐isothermal crystallization temperature of the PCL. Tensile and dynamic mechanical tests showed great enhancement in strength and stiffness at low HNT content, while still maintaining the ductility of the PCL. The glass transition temperature (T_g) of the pristine PCL was substantially increased with increase in filler loading, which indicates good reinforcing effect imparted by the addition of HNT. Melt rheological studies revealed that the nanocomposites exhibited strong shear thinning behavior, and a percolated network of HNT particles was formed. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Thermo mechanical properties of organically modified halloysite nanotubes/cyclic olefin copolymer composite

This report deals with the development of unmodified and modified halloysite nanotube (HNT) based cyclic olefin copolymer (COC) composites. Maleic anhydride grafted polyethylene (MA‐g‐PE) has been used as a compatibilizer. Exfoliation of organically modified HNTs (mHNTs) and dispersion of it in polymer matrix was observed by X‐ray diffraction, transmission electron microscopy, and field emission scanning electron microscopy analysis, respectively. Augmented dynamic mechanical and thermal properties of the composites were provided by incorporating mHNTs into the pure matrix. In this work, we have proposed that the modification of HNTs enhanced the dispersion and strong interfacial interaction which led to better performance of the composites where MA‐g‐PE acts as a bridging tool between polar clays and nonpolar COC. POLYM. COMPOS., 36:955–960, 2015. © 2014 Society of Plastics Engineers     

Effects of polyethyleneimine molecular weight and proportion on the membrane hydrophilization by codepositing with dopamine

Mussel‐inspired chemistry has attracted widespread interest in the surface modification of polymer membranes. We have previously demonstrated a dopamine (DA) assisted codeposition process of polyethyleneimine onto polypropylene microfiltration membranes (PPMMs) for surface hydrophilization. In this work, we further investigate the effects of PEI molecular weight and DA/PEI mass ratio on the codeposition process and membrane performance. The results indicate that only low‐molecular‐weight PEI bring a distinct promotion in both surface wettability and water permeation flux for PPMMs. On the other hand, either excess DA or PEI is detrimental to the surface hydrophilicity of the studied membranes. The optimized PEI molecular weight is 600 Da and the corresponding mass ratio is 1:1 for the surface hydrophilization of PPMMs. These results are beneficial to understand those codeposition processes of dopamine with other polymers. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43792.     

Effects of nanoscale hydroxypropyl lignin on properties of soy protein plastics

For the first time, soy protein isolate (SPI)/hydroxypropyl alkaline lignin (HPL) composites have been successfully prepared by mixing them in aqueous solution containing a small amount of glutaraldehyde as compatibilizer, and then compression‐molded to obtain plastic sheets. The structures of the SPI/HPL composites were characterized by Fourier transform infrared spectroscopy, X‐ray diffraction, transmission electron microscopy, and scanning electron microscopy, indicating the existence of amorphous networks and nanoscale HPL dispersion in the SPI matrix. When HPL content was lower than 6 wt %, the HPL‐domain occurred in SPI/HPL composites with a dimension of about 50 nm, indicating a high interfacial activity. Differential scanning calorimetry analysis showed that the glass transition temperature of the SPI/HPL sheets increased from 62.5 to 70.4°C with an increase of HPL content from 0 to 6 wt %. Moreover, the tensile strength of the SPI/HPL nanocomposite sheets with 6 wt % HPL and 3.3 wt % glutaraldehyde was enhanced from 8.4 to 23.1 MPa compared with that of the SPI sheets, suggesting that the nanoscale HPL dispersion significantly reinforced the SPI materials. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 334–341, 2006     

Naturally occurring halloysite nanotubes for enhanced durability of natural rubber/ethylene propylene diene monomer rubber vulcanizate

A facile approach of using halloysite nanotubes (HNTs) was proposed to address the durability performance demands of natural rubber (NR)/ethylene propylene diene monomer rubber (EPDM) blends and to protect them from the deleterious effects of the service environment including ozone, chemicals, abrasion, and cyclic loading. The introduction of HNTs substantially improved the stability of NR/EPDM when exposed to ozone (over fourfold enhancement with the addition of 5 phr HNTs). Moreover, the HNT-filled NR/EPDM vulcanizates offered approximately 66% reduction in the solvent-mediated swelling in comparison to the unfilled sample. Fatigue life studies showed that the HNT-reinforced NR/EPDM composite could withstand 30% more cycles to failure than the un-reinforced NR/EPDM blend. The effect of various HNT loading on the morphological, mechanical, physical, and rheological properties of nanocomposite vulcanizates based on NR/EPDM was also investigated. The morphological investigations revealed that the introduction of HNT into the NR/EPDM rubber matrix caused a rough morphology in fracture surface and a well-dispersed structure was obtained with the addition of up to 5 phr of HNTs. These findings were further supported by rheological, mechanical, and thermodynamical results.     

Characteristics of soy protein isolate‐montmorillonite composite films

Soy protein isolate/montmorillonite (SPI/MMT) nanocomposite films were prepared in which MMT was used as a nanofiller at 0, 3, 6, 9, 12, and 15 wt % relative to SPI dry weight. Effects of MMT on film properties including tensile strength, elongation at break, total soluble matter, water vapor permeability, and oxygen permeability were assessed. X‐ray diffraction patterns were determined, and morphologies of SPI and the SPI‐MMT composite films were visualized by scanning electron microscopy. Mechanical and barrier properties were improved by evidenced increases in tensile strength and modulus, and decreases in permeability to water vapor and oxygen. MMT concentrations of 3%–12% were optimal for improving functional properties of the composite films. X‐ray diffraction and scanning electron microscopy examinations revealed the formation of an intercalated and exfoliated structure on the addition of MMT into the SPI matrix. We conclude that intercalated and exfoliated MMT silicates enhance mechanical and barrier properties of SPI films. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Enhancing antibacterial properties of polypropylene/Cu‐loaded montmorillonite nanocomposite filaments through sheath–core morphology

Polypropylene (PP) loaded with copper‐exchanged montmorillonite (Cu‐MMT) nanocomposite filaments and films with excellent antimicrobial activity have been reported for the first time. A sheath–core morphology filament in which only the sheath contains Cu‐MMT was prepared for maximizing bioactivity. Sodium MMT clay was modified to acid‐activated MMT and further to Cu‐MMT via an ion exchange process. The exchange operation was confirmed using wide‐angle X‐ray diffraction and energy‐dispersive X‐ray spectroscopy (EDX) which suggested increased interlayer spacing and confirmed the loading of copper in Cu‐MMT. Further, Cu‐MMT was melt‐mixed in PP in the form of PP/Cu‐MMT nanocomposite filament, film and sheath–core morphology PP/Cu‐MMT nanocomposite filament. The surface morphology and elemental composition of the nanocomposites were studied using scanning electron microscopy coupled with EDX. Transmission electron micrographs were obtained to understand the dispersion characteristics of Cu‐MMT phase in PP. X‐ray diffraction analysis of nanocomposites suggested increased crystallinity at lower loading due to heterogeneous nucleating action of MMT. The PP nanocomposite filaments and films were tested for antimicrobial activity against Gram‐negative bacterium Escherichia coli, which is the main pathogenic bacterium found abundantly in water, and were found to exhibit excellent antimicrobial activity. © 2018 Society of Chemical Industry     

Effect of Halloysite Nanotube Incorporation in Epoxy Resin and Carbon Fiber Ethylene/Ammonia Plasma Treatment on Their Interfacial Property

Abstract

Effects of halloysite nanotube (HNT) loading of up to 2% in epoxy resin on its mechanical properties were characterized. The interfacial property of the resin with carbon fiber nanocomposite was also studied. Single fiber composite (SFC) technique was used to characterize the carbon fiber/epoxy resin interfacial shear stress. Carbon fibers were also coated with ammonia/ethylene plasma polymer to obtain a thin coating of the polymer with amine groups that could react with the epoxy and thus improve the interfacial property. The results indicated that the Young’s modulus of HNT containing nanocomposites increased slightly up to a loading of 0.25% after which it started to decrease. The tensile strength, however, steadily decreased with increasing of HNT loading although the fracture strain did not change significantly. This might be related to the nanotube shape, size and clustering. The interfacial shear strength (IFSS) was also increased slightly with HNT loading. The ethylene/ammonia plasma polymer coated fibers exhibited significantly higher IFSS by over 150%, independent of the HNT loading. The highest IFSS obtained was almost 79 MPa for plasma treated fibers. The results suggest that the carbon fiber/epoxy interface is not affected by the incorporation of up to 1.5% of HNT. Furthermore, the fiber surface modification through plasma polymerization is an effective method to improve and control the IFSS.     

Crystallization behavior and mechanical properties of polypropylene/halloysite composites

In this work, halloysite nanotubes (HNTs), a new type of inexpensive filler, were used for the modification of polypropylene (PP). HNTs were first surface treated by methyl, tallow, bis-2-hydroxyethyl, quaternary ammonium, then melt mixed with PP. Scanning electron microscope (SEM) was used to examine the dispersion of HNTs in PP matrix. Differential scanning calorimetry (DSC), polarized light microscope (PLM), dynamic melt rheometry and wide angle X-ray diffraction (WAXD) were employed to investigate the crystallization behavior of the prepared PP/HNT composites. The mechanical properties were evaluated by Instron and impact tests. SEM results revealed that HNTs could be well-dispersed in PP matrix and had a good interfacial interaction with PP, even up to a high content of 10 wt%. DSC data indicated that HNTs could serve as a nucleation agent, resulting in an enhancement of the overall crystallization rate and the non-isothermal crystallization temperature of PP. PLM showed a constant spherulite growth rate and a decreased spherulite size at given isothermal crystallization temperature, suggesting that nucleation and growth of a spherulite are two independent processes. The result obtained by dynamic melt rheometry indicated that HNTs mainly promoted nucleation and had not much influence on the growth of PP crystallization. Nevertheless, by fast cooling the samples, almost constant spherulite size can be obtained for both pure PP and PP/HNT composites due to the limited nucleation effect of HNTs on PP crystallization. WAXD showed that HNTs mainly facilitated α-crystal form of PP. Though a good dispersion of HNTs in PP matrix was observed, out of our expectation, not much enhancement on mechanical properties of PP/HNT composites had been achieved, and this could be mainly ascribed to the constant crystallinity and spherulite size of PP as well as the small length/diameter ratio of HNTs.     

Microcellular poly(hydroxybutyrate‐co‐hydroxyvalerate)‐hyperbranched polymer–nanoclay nanocomposites

The effects of incorporating hyperbranched polymers (HBPs) and different nanoclays [Cloisite® 30B and halloysite nanotubes (HNT)] on the mechanical, morphological, and thermal properties of solid and microcellular poly(hydroxybutyrate‐co‐hydroxyvalerate) (PHBV) were investigated. According to the X‐ray diffraction (XRD) and transmission electron microscopy (TEM) analyses, Cloisite 30B exhibited a combination of exfoliation and heterogeneous intercalation structure for both solid and microcellular PHBV–12% HBP–2% Cloisite 30B nanocomposites. TEM images indicated that HNTs were uniformly dispersed throughout the PHBV matrix. The addition of 2% nanoclays improved the thermal stability of the resulting nanocomposites. The addition of HBP+poly(maleic anhydride‐alt‐1‐octadecene) (PA), Cloisite 30B, and HNT reduced the average cell size and increased the cell density of the microcellular components. The addition of (HBP+PA), Cloisite 30B, and HNT also increased the degree of crystallinity for both solid and microcellular components in comparison with neat PHBV. Also, with the addition of 12% (HBP+PA), the area under the tan‐δ curve, specific toughness, and strain‐at‐break of the PHBV–HBP nanocomposite increased significantly for both solid and microcellular specimens, whereas the storage modulus, specific Young's modulus, and specific tensile strength decreased. The addition of 2% nanoclays into the PHBV–HBP nanocomposites improved the storage modulus, specific Young's modulus, and specific tensile strength of the PHBV–HBP–nanoclay‐based nanocomposites, but they were still lower than those of the neat PHBV. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers