Arrowroot as a novel substrate for ethanol production by solid state simultaneous saccharification and fermentation

Ethanol production from Canna edulis Ker was successfully carried out by solid state simultaneous saccharification and fermentation. The enzymatic hydrolysis conditions of C. edulis were optimized by Plackett–Burman design. The effect of inert carrier (corncob and rice bran) on ethanol fermentation and the kinetics of solid state simultaneous saccharification and fermentation was investigated. It was found that C. edulis was an alternative substrate for ethanol production, 10.1% (v/v) of ethanol concentration can attained when 40 g corncob and 10 g rice bran per 100 g C. edulis powder were added for ethanol fermentation. No shortage of fermentable sugars was observed during solid state simultaneous saccharification and fermentation. There was no wastewater produced in the process of ethanol production from C. edulis with solid state simultaneous saccharification and fermentation and the ethanol yield of more than 0.28 tonne per one tonne feedstock was achieved. This is first report for ethanol production from C. edulis powder.     

Acetone-butanol-ethanol (ABE) fermentation using the root hydrolysate after extraction of forskolin from Coleus forskohlii

The biomass obtained after the extraction of forskolin from the roots of Coleus forskohlii was evaluated as a substrate for the production of acetone-butanol-ethanol (ABE). The spent biomass constituting more than 90% of the raw material showed 50–70% carbohydrates with starch and cellulose being the major constituents. This study was undertaken to optimize enzymatic hydrolysis of C. forskohlii roots for maximum release of fermentable sugars and subsequent fermentation to ABE. The root biomass was hydrolyzed using the Stargen® 002 and Accellerase® 1500. Cocktail of both enzymes (16U Stargen® 002 and 60 FPU Accellerase® 1500) could produce 41.2 g/l of total reducing sugars (glucose equivalent to 32.33 g/l). The production of ABE was optimized in a batch fermentation using Clostridium acetobutylicum NCIM 2877. The maximum ABE production using the root hydrolysates was 0.55 g/l. Pretreatment with lime and Amberlite XAD-4 increased the production of total solvent to 5.33 g/l.     

Pretreatment of cassava stems and peelings by thermohydrolysis to enhance hydrolysis yield of cellulose in bioethanol production process

The potential of wastes obtained from the cultivation of Manihot esculenta Crantz as raw material for bioethanol production was studied. The objective was to determine the optimal conditions of hemicellulose thermohydrolysis of cassava stems and peelings and evaluate their impact on the enzymatic hydrolysis yield of cellulose. An experimental design was conducted to model the influence of factors on the pentose, reducing sugar and phenolic compound contents. Residues obtained from the optimal pretreatment conditions were hydrolysed with cellulase (filter paper activity 40 FPU/g). The hydrolysates from pretreatment and enzymatic hydrolysis were fermented respectively using Rhyzopus spp. and Sacharomyces cerevisiae. The yield of enzymatic hydrolysis obtained under the optimal conditions were respectively 73.1% and 86.6% for stems and peelings resulting in an increase of 39.84% and 55.40% respectively as compared to the non-treated substrates. The ethanol concentrations obtained after fermentation of enzymatic hydrolysates were 1.3 and 1.2 g/L respectively for the stem and peeling hydrolysates. The pentose and phenolic compound concentrations obtained from the multi-response optimization were 10.2 g/L; 0.8 g/L and 10.1 g/L; 1.3 g/L respectively for stems and peelings. The hydrolysates of stems and peelings under these optimal conditions respectively gave ethanol concentrations of 5.27 g/100 g for cassava stems and 2.6 g/100 g for cassava peelings.     

Effect of Saccharomyces cerevisiae and Zymomonas mobilis on the co-fermentation of sweet sorghum bagasse hydrolysates pretreated under varying conditions

Hydrolysates from sweet sorghum bagasse pretreatment normally contains hexose and pentose sugars, and this complex mixture of sugars presents a challenge for a single microorganism to effectively ferment all sugars to ethanol. In this study, synergistic effects on the co-fermentation of the hydrolysates using Sacchromyces cerevisiae and Zymomonas mobilis ATCC31825 at different ratios were studied. An inoculum of mixed cultures (1:3 and 5:10 g/L, Z. mobilis to S. cerevisiae ratios) was investigated. Each mixed culture was added to the hydrolysates at pH 4.8 and incubated 32 °C for 24 h. The mixture of Z. mobilis to S. cerevisiae at 5:10 g/L showed the highest synergistic effect with ethanol yields of 0.5 g/g. Since the yield for co-culture was significantly higher than the sum of yields from each microorganism, the improvements can be directly related to co-fermentation of hydrolysate by S. cerevisiae and Z. mobilis.     

Fermentative hydrogen production from hydrolyzed cellulosic feedstock prepared with a thermophilic anaerobic bacterial isolate

Hydrogen gas was produced via dark fermentation from natural cellulosic materials and α-cellulose via a two-step process, in which the cellulosic substrates were first hydrolyzed by an isolated cellulolytic bacterium Clostridium strain TCW1, and the resulting hydrolysates were then used as substrate for fermentative H₂ production. The TCW1 strain was able to hydrolyze all the cellulosic materials examined to produce reducing sugars (RS), attaining the best reducing sugar production yield of 0.65 g reducing sugar/g substrate from hydrolysis of α-cellulose. The hydrolysates of those cellulosic materials were successfully converted to H₂ via dark fermentation using seven H₂-producing bacterial isolates. The bioH₂ production performance was highly dependent on the type of cellulosic feedstock used, the initial reducing sugar concentration (C_RS,o) (ranging from 0.7 to 4.5 mg/l), as well as the composition of sugar and soluble metabolites present in the cellulosic hydrolysates. It was found that Clostridium butyricum CGS5 displayed the highest H₂-producing efficiency with a cumulative H₂ production of 270 ml/l from α-cellulose hydrolysate (C_RS,o = 4.52 mg/l) and a H₂ yield of 7.40 mmol/g RS (or 6.66 mmol/g substrate) from napier grass hydrolysate (C_RS,o = 1.22 g/l).     

Lipid production from sweet sorghum bagasse through yeast fermentation

Cryptococcus curvatus has great potential in fermenting unconditioned hydrolysates of sweet sorghum bagasse. With hydrolysates obtained by enzymatic hydrolysis of the solid pretreated by microwave with lime, the maximal yeast cell dry weight and lipid content were 10.83 g/l and 73.26%, respectively. For hydrolysates obtained in the same way but without lime, these two parameters were 15.50 g/l and 63.98%, respectively. During yeast fermentation, glucose and xylose were consumed simultaneously while cellobiose was released from the residual bagasse. The presence of lime, on one hand, made cellulose more accessible to enzymes as evidenced by higher total reducing sugar release compared to that without during enzymatic hydrolysis step; on the other hand, it caused the degradation of sugars to non-sugar chemicals during pretreatment step. As a result, higher lipid yield of 0.11 g/g bagasse or 0.65 ton/hectare of land was achieved from the pathway of microwave pretreatment and enzymatic hydrolysis while 0.09 g/g bagasse or 0.51 ton/hectare of land was attained from the process of lime-assisted microwave pretreatment followed by the same enzymatic saccharification.     

Dilute-acid pretreatment of barley straw for biological hydrogen production using Caldicellulosiruptor saccharolyticus

The main objective of this study was to use the fermentability test to investigate the feasibility of applying various dilute acids in the pretreatment of barley straw for biological hydrogen production. At a fixed acid loading of 1% (w/w dry matter) 28–32% of barley straw was converted to soluble monomeric sugars, while at a fixed combined severity of −0.8 30–32% of the straw was converted to soluble monomeric sugars. With fermentability tests at sugar concentrations 10 and 20 g/L the extreme thermophilic bacterium Caldicellulosiruptor saccharolyticus showed good hydrogen production on hydrolysates of straw pretreated with H₃PO₄ and H₂SO₄, and to a lesser extent, HNO₃. The fermentability of the hydrolysate of straw pretreated with HCl was lower compared to the other acids but equally high as that of pure sugars. At sugar concentration 30 g/L the fermentability of all hydrolysates was low.     

Effect of cornstalk hydrolysis on photo-fermentative hydrogen production by R. capsulatus

Cornstalk is a typical cellulose material, which can be used by photo-fermentative H₂ production after pretreatment. However, the pretreatment methods have different influence on photo fermentation. In this study, 25.0 g cornstalk was pretreated by HCl/NaOH/cellusase. The hydrolysis rates increased from 45.51% by ddH₂O-treatment to 60.79% by diluted HCl-treatment and 51.6% by NaOH-treatment. The corresponding reducing sugar yields were 0.13 g/g, 0.42 g/g and 0.01 g/g, respectively. Enzymatic treatment enhanced the corresponding cornstalk hydrolysis rates to 50.81%, 67.60% and 64.10% with reducing sugar yields of 0.22 g/g, 0.62 g/g and 0.26 g/g. The sorts and concentrations of carbon source for H₂ production vary among different hydrolysates. Photo-fermentative H₂ production of strain R. capsulatus JL1 and mutant JL1601 (cheR2^-) with hydrolysates were investigated. The maximum H₂ yield of 123.8 ± 14.2 mL/g by strain JL1 was obtained from alkali-enzyme pretreated cornstalk, while the H₂ yield of 224.9 ± 5.2 mL/g by mutant JL1601 (cheR2^-) was obtained with acid-enzyme hydrolysate as the substrates. Meanwhile, the alkali pretreated cornstalk was the worst for photo-fermentation of both strain JL1 and mutant JL1601 (cheR2^-). Nevertheless, the highest substrate conversion efficiencies for both strains were obtained from ddH₂O-pretreated hydrolysate. Two-step pretreated hydrolysates were more beneficial to H₂ production for mutant JL1601 (cheR2^-) but not for strain JL1.     

Evaluation of hydrogen production from corn cob with the mesophilic bacterium Clostridium hydrogeniproducens HR-1

Corn cob is a promising hydrogen fermentation substrate, not only because of its abundant and low cost, but also because of its high cellulose and hemicellulose content. However, little information is available on the use of corn cob as a feedstock for hydrogen production. In this study, corn cob was hydrolyzed by cellulase after acid steam-explosion, alkali soaking, or steam-explosion pretreatment. The liquid products of pretreatment and the enzymatic hydrolysates were then used as carbon sources for hydrogen production by Clostridium hydrogeniproducens HR-1. Pretreatment followed by enzymatic hydrolysis yielded 720, 670, and 530 mg reducing sugars/g corn cob, and the hydrogen yield from corn cob reached 119, 100, and 83 ml H₂/g corn cob, which is 55.9%, 46.7%, and 38.8% of the theoretical hydrogen yield from corn cob using C. hydrogeniproducens HR-1, respectively.     

Enzymatical hydrolysis of food waste and ethanol production from the hydrolysate

The aim of present paper was to investigate the prospect for the use of food waste, an important municipal waste, as a potential substrate to generate hydrolysates for fuel ethanol production. The critical variables that affected reducing sugar production from food waste were identified by Plackett–Burman design (glucoamylase loud, time, temperature and pH) and further optimized by using a four factor central composite design of response surface methodology. According to the results of response surface analysis, the optimum conditions for reducing sugar production were determined to be glucoamylase loud of 142.2 u/g, saccharification pH of 4.82, enzyme reaction temperature of 55 °C, enzyme reaction time of 2.48 h. Reducing sugar production (164.8 g/L) in the optimized condition was in good agreement with the value predicted by the quadratic model (164.3 g/L), thereby confirming its validity. Furthermore, the obtained liquid phase of food waste hydrolysate was utilized for production of ethanol by using Saccharomyces cerevisiae H058 fermentation. In order to develop an economical process for transforming food waste hydrolysates to ethanol, non-sterilized and sterilized processes were compared in the experiments. The result shows non-sterilized fermentation without undergoing heat treatment was better due to the unspoiled nutrients inside. These results helped to find the effective strategies to utilize food waste for ethanol production.     

Comparative study on ethanol production from pretreated sugarcane bagasse using immobilized Saccharomyces cerevisiae on various matrices

Microwave alkali pretreated sugarcane bagasse was used as a substrate for production of cellulolytic enzymes, needed for biomass hydrolysis. The pretreated sugarcane bagasse was enzymatic hydrolyzed by crude unprocessed enzymes cellulase (Filter paper activity 9.4 FPU/g), endoglucanase (carboxymethylcellulase, 148 IU/g), β-glucosidase (116 IU/g) and xylanase (201 IU/g) produced by Aspergillus flavus using pretreated sugarcane bagasse as substrate under solid state fermentation. Concentrated enzymatic hydrolyzate was used for ethanol production using Saccharomyces cerevisiae immobilized on various matrices. The yield of ethanol was 0.44 g_p/g_s in case of yeast immobilized sugarcane bagasse, 0.38 g_p/g_s using Ca-alginate and 0.33 g_p/g_s using agar-agar as immobilization matrices. The immobilized yeast studied up to 10 cycles in case of immobilized sugarcane bagasse and up to 4 cycles in case of agar-agar and calcium alginate for ethanol production under repeated batch fermentation study.     

Cellulase production using biomass feed stock and its application in lignocellulose saccharification for bio-ethanol production

A major constraint in the enzymatic saccharification of biomass for ethanol production is the cost of cellulase enzymes. Production cost of cellulases may be brought down by multifaceted approaches which include the use of cheap lignocellulosic substrates for fermentation production of the enzyme, and the use of cost efficient fermentation strategies like solid state fermentation (SSF). In the present study, cellulolytic enzymes for biomass hydrolysis were produced using solid state fermentation on wheat bran as substrate. Crude cellulase and a relatively glucose tolerant BGL were produced using fungi Trichoderma reesei RUT C30 and Aspergillus niger MTCC 7956, respectively. Saccharification of three different feed stock, i.e. sugar cane bagasse, rice straw and water hyacinth biomass was studied using the enzymes. Saccharification was performed with 50 FPU of cellulase and 10 U of β-glucosidase per gram of pretreated biomass. Highest yield of reducing sugars (26.3 g/L) was obtained from rice straw followed by sugar cane bagasse (17.79 g/L). The enzymatic hydrolysate of rice straw was used as substrate for ethanol production by Saccharomyces cerevisiae. The yield of ethanol was 0.093 g per gram of pretreated rice straw.     

Bioethanol production from thick juice as intermediate of sugar beet processing

The aims of this study were to investigate the bioethanol production of thick juice as intermediate from sugar beet processing in batch culture by free Saccharomyces cerevisiae cells and the effect of sugar concentration on ethanol yield and CO₂ weight loss rate. Thick juice and molasses of sugar beet from a domestic sugar factory were diluted with distilled water to give a total sugar concentration of 5, 10, 15, 20 and 25% (w w^?1). Initial concentration of fermentable sugars of 20% (w w^?1) in culture medium can be taken as optimal, enabling maximal ethanol yield (68%) and maximal CO₂ evolution rate was realized, amounting to more than 90 g L^?1 h^?1. The optimal concentration of fermentable sugar from thick juice for bioethanol production by free S. cerevisiae cells was 20% (w w^?1) at 30 °C, pH 5 and agitation rate 200 rpm gave maximum ethanol concentration of 12% (v v^?1).     

Fed batch enzymatic saccharification of newspaper cellulosics improves the sugar content in the hydrolysates and eventually the ethanol fermentation by Saccharomyces cerevisiae

The newspaper is comprised of (w w^?1) holocellulose (70.0%) with substantial amount of lignin (16.0%). Bioconversion of the carbohydrate component of newspaper to sugars by enzymatic saccharification, and its fermentation to ethanol was investigated. Of various enzymatic treatments using cellulase, xylanase and laccase, cellulase enzyme system was found to deink the newspaper most efficiently. The saccharification of deinked paper pulp using enzyme cocktail containing exoglucanase (20 U g^?1), β-glucosidase (60 U g^?1) and xylanase (80 U g^?1) resulted in 59.8% saccharification. Among additives, 1% (v v^?1) Tween 80 and 10 mol m^?3 CoCl₂ improved the enzymatic hydrolysis of newspaper maximally, releasing 14.64 g L^?1 sugars. The fed batch enzymatic saccharification of the newspaper increased the sugar concentration in hydrolysate from 14.64 g L^?1 to 38.21 g L^?1. Moreover, the batch and fed batch enzymatic hydrolysates when fermented with Saccharomyces cerevisiae produced 5.64 g L^?1 and 14.77 g L^?1 ethanol, respectively.     

Carob pod as a feedstock for the production of bioethanol in Mediterranean areas

There is a growing interest worldwide to find out new and cheap carbohydrate sources for production of bioethanol. In this context, carob pod (Ceratonia siliqua) is proposed as an economical source for bioethanol production, especially, in arid regions. The carob tree is an evergreen shrub native to the Mediterranean region, cultivated for its edible seed pods and it is currently being reemphasised as an alternative in dryland areas, because no carbon-enriched lands are necessary. In this work, the global process of ethanol production from carob pod was studied. In a first stage, aqueous extraction of sugars from the pod was conducted, achieving very high yields (>99%) in a short period of time. The process was followed by acid or alkaline hydrolysis of washed pod at different operating conditions, the best results (R = 38.20%) being reached with sulphuric acid (2% v/v) at 90 °C, using a L/S (liquid/solid) ratio of 7.5 and shaking at 700 rpm for 420 min. After that, fermentation of hydrolysates were tested at 30 °C, 125 rpm, 200 g/L of sugars and 15 g/L of yeast with three different kinds of yeasts. In these conditions a maximum of 95 g/L of ethanol was obtained after 24 h. Finally, the distillation and dehydration of water–bioethanol mixtures was analyzed using the chemical process simulation software CHEMCAD with the aim of estimate the energy requirements of the process.     

Evaluation of dilute acid and alkaline pretreatments,enzymatic hydrolysis and fermentation of napiergrass for fuel ethanol production

Napiergrass (Pennisetum purpureum Schum.) is a promising low cost raw material which does not compete with food prices, has attractive yields and an environmentally friendly farming. Dilute sulfuric acid pretreatment of napiergrass was effective to obtain high yields of sugars and low level of degradation by-products from hemicellulose. Detoxification with Ca(OH)₂ removed inhibitors but showed sugars loss. An ethanol concentration of 21 g/L after 176 h was found from the hydrolyzate using Pichia stipitis NBRC 10063 (fermentation efficiency 66%). An additional alkaline pretreatment applied to the solid fraction remaining from the diluted acid pretreatment improved the lignin removal. The highest cellulose hydrolysis values were found with the addition of β-glucosidase and PEG 6000. The simultaneous hydrolysis and fermentation of the cellulosic fraction with Saccharomyces cerevisiae, 10% (w/v) solid concentration, β-glucosidase and PEG 6000, showed the highest ethanol concentration (24 g/L), and cellulose hydrolysis values (81%). 162 L ethanol/t of dry napiergrass were produced (overall efficiency of 52%): 128 L/t from the cellulosic fraction and 34 L/t from the hemicellulosic fraction.     

Ethanol production from agroindustrial biomass using a crude enzyme complex produced by Aspergillus niger

This study investigates ethanol production from simultaneous fermentation and saccharification (SFS) and separated hydrolysis and fermentation (SHS) using enzyme complexes produced by Aspergillus niger strains (ATCC 16404, ATCC 1057, ATCC 9029). The enzyme complexes were produced by solid-state fermentation (SSF) on inexpensive and readily available agroindustrial products: rice byproduct (composed of AFEX-treated rice rust and rice bran), whey and sugarcane bagasse. The ethanol was produced by Saccharomyces cerevisiae Y904 using whey and rice byproduct as the substrate and the enzyme complex produced by A. niger. The best result for solid-state fermentation (40 U/g of dry substrate, A. niger ATCC 16404) was obtained in a 0.5 L rotating drum bioreactor at 40 °C filled half filled with solid biomass composed of rice byproduct (86% wt/wt), whey (12% wt/wt) and CaCl₂ (2.0% wt/wt). The best result for ethanol fermentation (11.7 g/L of ethanol) was obtained after 12 h of SFS at pH 4.5 and 35 °C. A comparative study of ethanol production by Trichoderma reesei CCT 2768 and A. niger ATCC 16404 complexes under the same optimised SFS and SSF conditions was also performed, revealing that ethanol production by the A. niger enzyme complex was 2.25 times higher than that by T. reesei. These findings suggest that the ethanol production using crude enzymatic complexes produced by A. niger and agroindustrial biomass described in this paper is very promising in terms of disposal of the whey produced by cheese-making and other dairy food processing.     

Photo-fermentative hydrogen production by Rhodopseudomonas palustris CGA009 in the presence of inhibitory compounds

This study investigated Rhodopseudomonas palustris CGA009 biohydrogen production from compounds commonly found in lignocellulosic steam explosion hydrolysate, by examining the effect of individual inhibitory phenolic and furan compounds found in hydrolysates, under photo-fermentative anaerobic conditions. Since lignocellulose is often converted into ethanol via yeast-mediated fermentation, the tolerance of R. palustris CGA009 towards ethanol inhibition was also tested at a concentration range of 0.25–14% (v/v) under anaerobic photo-fermentative conditions. Hydrogen production was enhanced by compounds such as syringaldehyde (0.03 g/L), which accumulated total hydrogen of 960 mL over the cultivation period. In contrast, a reduction in hydrogen production of 1.4 fold was observed in vanillin-containing solutions (0.43 g/L), which obtained accumulated total hydrogen of 576 mL. Increasing ethanol concentrations reduced hydrogen production, but cell growth was not affected up to 1% (v/v), a fairly low concentration. R. palustris CGA009 can tolerate comparatively high concentrations of phenolic compounds, suggesting its use for lignocellulose hydrolysate detoxification and hydrogen production.     

Development of an integrated pretreatment fractionation process for fermentable sugars and lignin: Application to almond (Prunus dulcis) shell

An environmentally friendly pretreatment process was developed to fractionate cellulose, hemicellulose and lignin from almond (Prunus dulcis) shells, consisting of hot water pretreatment (HWP) coupled with organic solvent (organosolv) pretreatment of water/ethanol (OWEP). This integrated pretreatment process proved more effective on the basis of yield of fermentable sugar and lignin separation compared with HWP alone, dilute acid pretreatment (DAP), ammonia pretreatment (AP), lime pretreatment LP, organosolv water/ethanol pretreatment (OWEP), and organosolv water/acetone pretreatment (OWAP). In the coupled hot water-organosolv process, hemicellulose sugars were recovered in the first residual liquid while varying amounts of cellulose was retained in the residual solid. The lignin fraction was obtained by simply adjusting the pH from the second liquid. The optimal two-stage process consisted of first HWP stage at 195 °C for 30 min, resulting in w_glucose = 95.4% glucose recovery yield and w_xylose = 92.2% xylose removal. The second organosolv OWEP stage was operated at 195 °C for 20 min, in ethanol in water mixtures of <phi>_ethanol = 50% and resulted in nearly w_glucose = 100% glucose recovery yield, w_xylose = 90% xylose and w_lignin = 61% lignin removal. After enzymatic hydrolysis, glucose yield was up to w_glucose = 95%, compared to 61% yield from untreated almond. Images obtained via scanning electron microscopy (SEM) highlighted the differences in almond structure from the varying pretreatment methods during biomass fractionation.     

Enhanced hydrogen production from xylose and bamboo stalk hydrolysate by overexpression of xylulokinase and xylose isomerase in Klebsiella oxytoca HP1

Biofuels production from lignocellulose hydrolysates by microbe fermentation has merited attention because of the mild reaction conditions involved and the clean nature of the process. In this work, xylulokinase (XK) and xylose isomerase (XI) were overexpressed in Klebsiella oxytoca HP1 to enhance hydrogen production by the fermentation of xylose. The recombinant strains exhibited higher enzyme activity of XI or XK compared with the wild strain. Hydrogen production from pure xylose, xylose/glucose mixtures and bamboo stalk hydrolysate was significantly enhanced with the overexpression of XI and XK in K. oxytoca HP1 in terms of total hydrogen yield (THY), hydrogen yield per mole substrate (HYPM) and hydrogen production rate (HPR). The HYPM of K. oxytoca HP1/xylB and K. oxytoca HP1/xylA reached 1.93 ± 0.05 and 2.46 ± 0.05 mol H₂/mol xylose, respectively in pure xylose, while the value for the wild strain was 1.68 ± 0.04 mol H₂/mol xylose. The xylose consumption rate (XCR) for the recombinant strain was significantly higher than that for the wild strain, particularly in the early stage of fermentation. Relative to the wild type, hydrogen yield (HY) from 1 g of preprocessed bamboo powder of HP1/xylB and HP1/xylA increased by 33.04 and 41.31%, respectively. It was concluded that overexpression of XK or XI was able to promote hydrogen production from xylose and xylose/glucose mixtures by simultaneously increasing the utilization efficiency of xylose and weakening the inhibitory effect of glucose on xylose use. In addition, the results indicated that overexpression technology was an effective way to further increase hydrogen production from lignocellulosic hydrolysates.