Effect of carbon black loading on curing characteristics and mechanical properties of waste tyre dust/carbon black hybrid filler filled natural rubber compounds

Curing characteristics, tensile properties, fatigue life, swelling behavior, and morphology of waste tire dust (WTD)/carbon black (CB) hybrid filler filled natural rubber (NR) compounds were studied. The WTD/CB hybrid filler filled NR compounds were compounded at 30 phr hybrid filler loading with increasing partial replacement of CB at 0, 10, 15, 20, and 30 phr. The curing characteristics such as scorch time, t₂ and cure time, t₉₀ decreased and increased with increment of CB loading in hybrid filler (30 phr content), respectively. Whereas maximum torque (M_HR) and minimum torque (M_L) increased with increasing CB loading. The tensile properties such as tensile strength, elongation at break, and tensile modulus of WTD/CB hybrid filler filled NR compounds showed steady increment as CB loading increased. The fatigue test showed that fatigue life increased with increment of CB loading. Rubber–filler interaction, Q_f/Q_g indicated that the NR compounds with the highest CB loading exhibited the highest rubber–filler interactions. Scanning electron microscopy (SEM) micrographs of tensile and fatigue fractured surfaces and rubber–filler interaction study supported the observed result on tensile properties and fatigue life. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation of microwave radiation induced graft copolymers and their applications as reinforcing material in phenolic composites

Flax fiber was modified through grafting of binary vinyl monomers mixtures such as methyl methacrylate (MMA)/vinyl acetate (VA), MMA/acrylamide (AAm), and MMA/styrene (Sty) under the influence of microwave radiations. 24.64% grafting was found at 210 W microwave power under optimum reaction conditions. Graft copolymers obtained were characterized with FTIR spectroscopy, scanning electron microscopy, and TGA/DTA techniques. Graft copolymers were found to be moisture retardant with better tensile strength. Phenolic composites using graft copolymers vis‐à‐vis flax as reinforcing material were subjected for the evaluation of different mechanical properties such as wear resistance, tensile strength, compressive strength, modulus of rupture (MOR), modulus of elasticity (MOE), and stress at the limit of proportionality (SP). Composites reinforced with graft copolymers showed better mechanical properties in comparison to composites reinforced with flax. Phenolic composites reinforced with Flax‐g‐poly(MMA/Sty) showed maximum wear resistance followed by reinforcement with flax, Flax‐g‐poly (MMA/AAm), and Flax‐g‐poly(MMA/VA). Composites reinforced with Flax‐g‐poly(MMA/Sty) and flax fibers have been found to show 150 N tensile strength with extension of 3.94 and 2.17 mm, respectively. It has also been found that composites reinforced with Flax‐g‐poly(MMA/Sty) showed maximum compressive strength (1,000 N) with compression of 3.71 mm in comparison to other graft copolymers and flax fibers reinforcement. Reinforcement of phenolic resin with Flax‐g‐poly(MMA/Sty) and flax fibers could improve the MOR and MOE. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Cold forming of plastics part I. Draw forming of thermoplastic sheets

An experimental procedure is outlined to examine the potential of thermoplastic sheets in draw forming. Experiments carried out on a variety of materials indicate that the following requirements must be fulfilled for a thermoplastic sheet to be cold formable: (1) The glass transition of polymer should be above ambient temperature and above the temperature of forming, (2) tensile elongation at break should equal or exceed 30%, (3) ratio of tensile to compressive yield stress should equal or exceed 1.6 and (4) sheet must not yield locally (neck) when strained in tension. An experimental method has been developed to determine the compressive, friction and bending forces which oppose the drawing force exerted by the punch. It is shown that the compressive force is, in most cases, largest. A stress analysis is carried out leading to an expression correlating the maximum depth of draw as a function of basic properties of sheets such as tensile strength (S_t*) and compressive yield stress (S_c). The effect of rolling on drawability is examined and interpreted in terms of the ratio S_t*/S_c. The cold formed items have a lower heat distortion temperature than their thermoformed counterparts.     

Role of Amino Acids on In Situ Photografting of Jute Yarn with Acrylamide Using Ultraviolet Radiation

Abstract

To improve the mechanical performance of jute yarn, grafting with acrylamide (AM) monomer has been performed on in situ UV radiation and optimized; the monomer concentration (30%) and irradiation time (60 min) attained 195% tensile strength with 22% polymer loading (PL). The effect of amino acids (1%) as additives in AM with photografted jute yarn at optimized system has been studied. The PL and tensile properties, such as tensile strength (TS) and elongation at break (Eb), of treated samples were enhanced by incorporation of amino acids, and the highest TS value (270%) and Eb value (300%) with 27% PL value were achieved by the sample treated with L‐arginine (Arg). Weak acid [3% acetic acid (Ace)] and strong acid [1% sulfuric acid (Sul)] were also incorporated in the optimized system of AM grafting to investigate their effect on the mechanical properties of photografted jute yarn. Water absorption and weathering resistance of treated untreated samples (TS₀) were also studied.     

The dyeability and properties of some structurally modified poly(ethylene terephthalate) filaments

The effect of solvent treatment on the dyeability and mechanical properties of drawn poly(ethylene terephthalate) (PET) filaments has been studied. It is observed that strongly interacting solvents such as N,N-dimethyl formamide (DMF) improved the dyeability of PET which has been treated with these solvents at 74°C for 15 min before dyeing with disperse dyes at 100°C. Pretreatment in N,N-dimethyl formamide and acetonitrile also resulted in a lowering of tensile strength and initial modulus, whereas subsequent dyeing caused further reduction in extensibility but initial modulus results are less consistent.     

Study of compatibilizers for glass fibre reinforced nylon 6/polypropylene blends

The efficiency of a synthesized interfacial modifier agent, acrylic acid grafted polypropylene (AAgPP) in glass fibre reinforced nylon 6/polypropylene (GFRN6/PP) blends has been studied. Scanning electron microscopy clearly shows that the dispersed phase particle size decreases when AAgPP content increases (12‐fold decrease in diameter) resulting in a more stable morphology. The established emulsification curve for this system emphasizes the efficiency of the synthesised AAgPP as a potential interfacial modifier for GFRN6/PP blends. AAgPP at 7.5 wt% is to be considered as the critical concentration for our blend; such a concentration corresponds to maximum interaction between the matrix and the dispersed phase. Strong interactions between the blend components have been observed. The effect of increasing the compatibility agent content on Izod impact, tensile strength, tensile modulus and elongation at yield has also been investigated, and a bell‐shaped trend observed with a maximum at 7.5 wt% AAgPP content. A 25 % increase in impact strength for the unnotched specimen, a twofold increase in tensile strength and a fourfold increase in tensile modulus are obtained. At 7.5 wt% AAgPP, a tough–brittle fracture transition is observed with a 2.5 µm particle size diameter. © 2000 Society of Chemical Industry.     

Tensile Properties of Arenga pinnata Fiber-Reinforced Epoxy Composites

The aim of this study is to determine the tensile properties of Arenga pinnata fiber as a natural fiber and epoxy resin as a matrix. The Arenga pinnata fibers were mixed with epoxy resin at the various fiber weight percentages of 10%, 15%, and 20% Arenga pinnata fiber and with different fiber orientations such as long random, chopped random, and woven roving. Hand lay-up processes in this experiments were to produce specimen test with the curing time for the composite plates is in the room temperature (25–30°C). Results from the tensile tests of Arenga pinnata fiber reinforced epoxy composite are that the 10 wt.% woven roving Arenga pinnata fiber showed the highest value for maximum tensile properties. The tensile strength and Young's modulus values for 10 wt.% of woven roving Arenga pinnata fiber composite are 51.725 MPa and 1255.825 MPa, respectively. The results above indicate that the woven roving Arenga pinnata fiber has a better bonding between its fiber and matrix compared to long random Arenga pinnata fiber and chopped random Arenga pinnata fiber. Scanning electron microscopy (SEM) tests were carried out after tensile tests to observe the interface of fiber and matrix adhesion.     

Relationships between mechanical properties and relaxation processes in polymers. Nylon 6

The dynamic-mechanical properties as a function of temperature and frequency were measured for five samples of polycaprolactam (nylon 6) containing different amounts of hydrosoluble products. Low- and high-speed tensile properties and Izod impact strength were determined between ?190° and 100°C for the same samples by using autographic methods. The influence of the mechanical relaxation processes on moduli, yield strength σ_y, yield strain ε_y, tough-brittle transition temperature, elongation at break ε_R, and tensile and Izod fracture energies was investigated. It has been found that some mechanical properties, such as modulus and yield properties, can be directly related to specific relaxation phenomena, whereas as far as other properties, such as the ultimate properties, are concerned, the existing correlation can be concealed by the interference of purely mechanical phenomena which depend on the testing technique used, the testing conditions, and the previous history of the material.     

Evaluation of the weld-line strength of thermoplastics by compact tension test

In order to understand the relationship between processing conditions and the properties of weld-lines on a molecular level, it is necessary to evaluate the true strength of the weld-line that is not affected by the V-shape notch on the surface of the weld-line zone. In this experiment, the weld-line strength of several brittle, ductile, or phase-separated polymers was evaluated using the compact tension test by measuring the critical stress intensity factor, K_IC, or the critical J-value, J_IC, and the results were compared with those obtained by tensile testing. For brittle polymers such as poly(methyl methacrylate) (PMMA) or styrene acrylonitrile copolymer (SAN), the value of the weld-line factor, i.e., the strength ratio between the welded and the non-welded specimen, is higher than that measured by tensile testing, because of the notch sensitivity of brittle thermoplastics and the notch dependence of tensile strength. On the other hand, in the case of ductile polymers such as polycarbonate (PC), the weld-line factor is similar for both the tensile and compact tension tests. However, the dependency of the weld-line factor on melt temperature is more obvious in the compact tension test. From these results, it seems that the compact tension test is more appropriate for measuring the interfacial adhesion strength across the weld-line, which excludes the notch effect.     

Poly(para‐dioxanone)/poly(D,L‐lactide) blends compatibilized with poly(D,L‐lactide‐co‐para‐dioxanone)

The effect of poly(D ,L ‐lactide‐co‐para‐dioxanone) (PLADO) as the compatibilizer on the properties of the blend of poly(para‐dioxanone) (PPDO) and poly(D ,L ‐lactide) (PDLLA) has been investigated. The 80/20 PPDO/PDLLA blends containing from 1% to 10% of random copolymer PLADO were prepared by solution coprecipitation. The PLADO component played a very important role in determining morphology, thermal, mechanical, and hydrophilic properties of the blends. Addition of PLADO into the blends could enhance the compatibility between dispersed PDLLA phase and PPDO matrix; the boundary between the two phases became unclear and even the smallest holes were not detected. On the other hand, the position of the T_g was composition dependent; when 5% PLADO was added into blend, the T_g distance between PPDO and PDLLA was shortened. The blends with various contents of compatibilizer had better mechanical properties compared with simple PPDO/PDLLA binary polymer blend, and such characteristics further improved as adding 5% random copolymers. The maximum observed tensile strength was 29.05 MPa for the compatibilized PPDO/PDLLA blend with 5% PLADO, whereas tensile strength of the uncompatibilized PPDO/PDLLA blend was 14.03 MPa, which was the lowest tensile strength. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Thermoplastic elastomer blend based on EMA and NBR; optimization of process parameters

EMA–NBR has been explored to be a potential thermoplastic elastomer blend having good thermal stability as well as oil resistance property. The present investigation reports the optimization of process parameters for the novel polymer blends based on poly(ethylene-co-methyl acrylate) (EMA) and poly(acrylonitrile-co-butadiene) rubber (NBR) with criteria based on the statistical design of experiment (Taguchi L9 orthogonal array). In this case, the polymer blends were prepared by changing the polymer blending conditions such as mixing temperature, mixing time and rotor speed as per Taguchi's L9 orthogonal array. Optimization of the process parameters was carried out based on the physicomechanical properties such as tensile strength, elongation at break, hardness, and tensile impact strength of the resulting EMA/NBR blend. Each processing parameter has been optimized from the experimental data, which are converted into signal-to-noise ratio. The standard statistical technique of analysis of variance result was used to evaluate the proportional role of the different control variables. It has been found that the mixing temperature play very significant role trailed by rotor speed and mixing time in controlling droplet matrix morphology of the EMA/NBR blends. Predominantly, these factors affect the size of the NBR domain and its distribution in the EMA matrix, which in turn have a notable contribution to the physicomechanical properties of the blends. By the optimization of processing conditions, the NBR matrix domain size greatly decreases, leading to significant improvement in physicomechanical properties of the EMA/NBR blends. © 2020 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48900.     

Investigation of membrane preparation condition effect on the PSD and porosity of the membranes using a novel image processing technique

A totally computerized image processing program package is developed to analyze the SEM images of membrane surface and cross‐section. Pore size distribution and porosity of the fabricated membranes are determined using the proposed image processing procedure. Furthermore, effect of coagulation bath temperature on the morphology and mechanical properties (such as tensile strength, strain break, tensile energy absorbent, and tensile stiffness) of Polysulfone (PSf) membranes are investigated. The results reveal that the mechanical properties are higher when N‐methyl‐2‐pyrrolidone (NMP) is used as solvent. Also, an increase in the coagulation bath temperature caused a monotonous increase in the mean pore size value of Dimethylformamide (DMF)‐based membranes. However, mean pore size curve has a maximum when NMP is used as solvent. Also, porosity of the fabricated membranes increased when coagulation bath temperature increased. For the NMP‐base membranes, pore's diameter was in the range of 0–5 μm. However, DMF‐based membranes have pore size value of smaller than 1 μm when the precipitation medium is kept at 8°C. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39899.     

Shape memory effect of poly(L‐lactide)‐ based polyurethanes with different hard segments

A series of biodegradable polylactide‐based polyurethanes (PLAUs) were synthesized using PLA diol (M_n = 3200) as soft segment, 4,4′‐diphenylmethane diisocyanate (MDI), 2,4‐toluene diisocyanate (TDI), and isophorone diisocyanate (IPDI) as hard segment, and 1,4‐butanediol as chain extender. The structures and properties of these PLAUs were studied using infrared spectroscopy, differential scanning calorimetry, tensile testing, and thermomechanical analysis. Among them, the MDI‐based PLAU has the highest T_g, maximum tensile strength, and restoration force, the TDI‐based PLAU has the lowest T_g, and the IPDI‐based PLAU has the highest tensile modulus and elongation at break. They are all amorphous. The shape recovery of the three PLAUs is almost complete in a tensile elongation of 150% or a twofold compression. They can keep their temporary shape easily at room temperature (20 °C). More importantly, they can deform and recover at a temperature below their T_g values. Therefore, by selecting the appropriate hard segment and adjusting the ratio of hard to soft segments, they can meet different practical demands for shape memory medical devices. Copyright © 2007 Society of Chemical Industry     

The Influence of Crysnanoclay Addition on Mechanical and Thermal Properties of Thermoplastic Polyurethane Elastomeric with Polycarbonate Nanocomposites

A series of crysnanoclay-loaded thermoplastic polyurethane (TPU) elastomer/polycarbonate (PC) nanocomposites have been prepared using twin screw extruders. The physicomechanical properties such as tensile behaviors, flexural properties and impact strength of the composites have been reported. Significant improvement in tensile modulus and flexural modulus were noticed for nanocomposites. The thermal characteristics of nanocomposites have been determined by thermogravimetric analysis (TGA) techniques. Thermal degradation kinetic parameters such as energy of activation (E_a) have been calculated from TGA thermograms for the nanocomposites using three mathematical models namely; Coats–Redfern, Horowitz – Metzger and Broido's methods and the results are compared. The effect of crysnanoclay on the storage modulus (E′), loss modulus (E″), and damping factor (tan δ) as a function of temperature have been measured by dynamic mechanical analysis (DMA). The storage moduli of nanocomposites have been increased after incorporating crysnanoclay in polymer matrix.     

Biobased chain extended polyurethane and its composites with silk fiber

The biobased chain extended polyurethane (PU) was synthesized by reacting castor oil based polyol with different diisocyanates [toluene‐2,4‐diisocyanate (TDI) and hexamethylene diisocyanate (HMDI)] and chain extender such as glutaric acid. Biocomposites have been fabricated by incorporating the silk fiber into both TDI‐ and HMDI‐based PUs. The effect of incorporation of silk fiber into TDI‐ and HMDI‐based neat PU on the physicomechanical properties such as density, surface hardness, tensile strength, and percentage elongation have been investigated. The dynamic mechanical properties and the thermal stability of neat PUs and the silk fiber incorporated PU composites have been evaluated. The TDI‐based neat PU has showed higher mechanical properties compared to HMDI‐based PU. The incorporation of 10% silk fiber into TDI‐ and HMDI‐based PU resulted in an enhancement of tensile strength by 1.8 and 2.2 folds, respectively. The incorporation of silk fiber into biobased chain extended PU increased the glass transition temperature (T_g) of the resultant biocomposites. The morphology of tensile fractured neat PUs and their biocomposites with silk fiber was studied using scanning electron microscope (SEM). POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers     

Mechanical properties of mica‐filled PBT/ABAS composites

Tensile properties and Izod impact strength of mica‐filled composites of poly(butylene terephthlate) (PBT)/polyacrylonitrile‐butyl acrylate‐styrene (ABAS) were studied at mica concentration range 0 to 0.14 volume fraction, (?_f). Tensile properties such as tensile modulus, strength, and breaking strain were normalized by dividing the data with the crystallinity (%) of the major component PBT in the composites and the matrix blends. The normalized relative tensile properties were compared with simple models to evaluate the interphase interactions between the matrix (i.e. PBT/ABAS blend) and the dispersed phase mica. Mica reinforced the blend increasing the tensile modulus and strength with mica concentration while the strain‐at‐break was increased marginally up to ?_f = 0.04 and decreased beyond this ?_f. The impact strength, however, decreased with increase in ?_f due to enhanced matrix stiffening and lack of plastic deformation of the matrix. Scanning electron microscopic studies revealed good dispersion of mica in the composites. The effect of surface treatment with a zirconate coupling agent, NZ‐97, on the above properties has also been examined. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of compatibilizer on micromehanical deformations and morphology of dispersion in PP/PDMS blend

Role of maleic anhydride grafted polypropylene (PP‐g‐MAH) in interface modification in polypropylene (PP)/poly(dimethylsiloxane) (PDMS) elastomer blend has been investigated in this article through its effects on morphology of dispersion, micromechanical deformations such as voiding, crazing, shear yielding, fibrillation, and tensile behavior. During tensile deformation, PP/PDMS blend without the compatibilizer showed debonding at the elastomer‐matrix interface and it induced shear yielding and subsequently fibrillation in the matrix. The compatibilizer improved the interfacial adhesion between the PDMS domains and PP matrix, which prevented the debonding at elastomer‐matrix interface and the resulting shear yielding, and fibrillation was absent and rather caused extensive crazing in the matrix. Addition of PP‐g‐MAH reduced the size of dispersed PDMS domains, and narrowed the domain size distribution, which is attributed as an effect of interfacial adhesion produced by PP‐g‐MAH. Stress–strain curve and fibrillation also show similar effect of the interfacial adhesion caused by the compatibilizer. All these observations consistently lead to conclude that PP‐g‐MAH acts as a good compatibilizer for PP/PDMS blend. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

The role of a novel p‐phenylen‐bis‐maleamic acid grafted atactic polypropylene interfacial modifier in polypropylene/mica composites as evidenced by tensile properties

Present work is devoted to the study of the tensile behavior of polypropylene (PP)/mica composites with improved interfacial interactions from the matrix side caused by the presence of a p‐phenylen‐bis‐maleamic acid grafted atactic polypropylene (aPP‐pPBM) as an interfacial agent. Hence, aPP‐pPBM was previously obtained, in our laboratories, by reactive processing in the melt of a by‐product (atactic PP) from industrial polymerization reactors. Present article is two‐fold, on one hand it has been planned to evidence the so called interfacial effects caused by this novel interfacial agent (aPP‐pPBM) yielding better final properties of the heterogeneous system as a whole as revealed by tensile mechanical properties, and on the other to obtain models to forecast the overall behavior of the system. For such purpose, a Box‐Wilson experimental design considering the amount of mica particles and of interfacial agent as independent variables was used to obtain polynomials to forecast the behavior of the PP/Mica system in the experimental space scanned. The existence of a critical amount of aPP‐pPBM to optimize mechanical properties appears to emerge. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of In Situ Polymerization of Styrene onto Natural Rubber on Adhesion Properties of Styrene-Natural Rubber (SNR) Adhesives

Styrene-based deproteinized natural rubber (SNR) latex was synthesized by in situ polymerization. Three pre-vulcanization systems [conventional-cured (CV), semi-efficient-cured (Semi-EV), and efficient-cured (EV)] were studied in terms of tensile and adhesion properties. Good tensile properties were observed for CV and EV SNR. The Semi-EV SNR showed the best adhesion properties based on the good anchorage performance in all substrate pairings (polystyrene–polystyrene, polystyrene–rubber, and rubber–rubber). The pH modification on SNR latex via KOH addition has beneficial effects of removing protein layers, resulting in more styrene grafting sites in the rubber molecules. Consequently, the tensile and adhesion properties of the SNR are improved as more styrene polymers are grafted onto the rubber matrix. Semi-EV SNR with pH 12 has superior adhesive performance; hence, it is suitable for use as a pressure-sensitive adhesive.     

Mechanical and thermal characterization of <Emphasis Type="Italic">cis</Emphasis>-polyisoprene and <Emphasis Type="Italic">trans</Emphasis>-polyisoprene blends

Measurements of mechanical and thermal transport properties have been made on the blends of cis-polyisoprene (CPI) and trans-polyisoprene (TPI) prepared by a solution casting method. Characterization of these blends has been done using wide angle X-ray scattering. Thermo-mechanical, mechanical, and thermal transport properties have been determined employing dynamic mechanical analyzer (DMA) and transient plane source. Storage modulus and tan δ as determined from DMA have been found to increase and decrease with the increase in TPI content, respectively. Mechanical properties such as Young’s modulus and tensile strength, as determined from strain–stress behavior of CPI/TPI blends, have been found to increase with increasing TPI content. This increase in properties has been explained on the basis of the crosslink density, calculated using theory of rubber elasticity. Thermal transport properties such as thermal conductivity, thermal diffusivity, and volumetric heat capacity are higher for all the three blends as compared to their pure components.