Effect of uniaxial stretching on thermal,oxygen barrier,and mechanical properties of polyamide 6 and poly(m‐xylene adipamide) nanocomposite films

In this study, the effect of uniaxial stretching on the thermal, oxygen barrier and mechanical properties of aliphatic polyamide 6 (PA6) and aromatic Poly(m‐xylene adipamide) (MXD6) nylon films as well as their in‐situ polymerized nanocomposites with 4 wt% clay were studied. Cast films were prepared by extrusion process and rapidly cooled using an air knife. The precursor films were uniaxially stretched at 110°C with draw ratios varying from 1.5 to 5. DSC results showed that the cold crystallization temperature (T_cc) of the uniaxially stretched MXD6 and MXD6/clay films drastically shifted to the lower temperatures when draw ratio increased. The aromatic nylon films had lower oxygen permeability than those of the aliphatic films, due to more rigidity and chain packing. However, the oxygen permeability of the stretched films increased with draw ratio (DR) up to a critical value for each sample, while further stretching resulted in a reduction in the oxygen permeation. This phenomenon was related to the changes in free volume upon uniaxial stretching. The ability of different geometrical models to describe the experimental relative permeability data was investigated. The Bharadwaj model that took into account clay orientation was the most successful one to predict the oxygen barrier characteristics of the stretched nanocomposites at high draw ratios. The Young's modulus and tensile strength of the aliphatic and aromatic nylons increased with uniaxial deformation, while the flexibility and elongation at break of the former decreased with increasing DR. A larger increase in the Young's modulus of the uniaxially stretched nanocomposite films compared with the neat samples was observed and could be related to the improvement in the clay orientation as well as a better alignment of the crystalline phase due to incorporating the clay platelets in the polymer matrix. In contrast, the flexibility of the stretched MXD6 improved remarkably (ca., 25 times) compared with the precursor film (DR = 1) when the draw ratio increased to 1.5. This could be related to the effect of hot stretching on the enhancement of polymer chains relaxation and mobility at low draw ratios. POLYM. ENG. SCI., 55:1113–1127, 2015. © 2014 Society of Plastics Engineers     

Hydrophilic modification of polypropylene microporous membranes by grafting TiO2 nanoparticles with acrylic acid groups on the surface

Hydrophilic microporous membranes were prepared based on polypropylene (PP) cast films blended with a commercial acrylic acid grafted polypropylene (PP-g-AA) via melt extrusion followed by grafting titanium dioxide (TiO₂) nanoparticles on its surface, annealing and stretching. ATR-FTIR, XPS and EDS analyses showed that the hydrophilic segments of an amphiphilic modifier (PP-g-AA) acted as surface functional groups on the film surface. The results indicated that the presence of the modifier was very important for grafting TiO₂ nanoparticles on the film surface. Compared to PP and PP/PP-g-AA blend films, the water contact angle decreased by a factor of 2.5 after grafting TiO₂ on the surface of the films, meanwhile the water vapor permeability of the microporous membranes prepared from those films increased by a factor of 1.5. All these results indicated that the hydrophilicity of the modified PP membranes was improved.     

Study of structure and properties of polypropylene microporous membrane by hot stretching

The polypropylene (PP) microporous membrane is prepared by only hot stretching of annealed PP film under different stretching rate and temperature. The structure and properties are compared with those by cold and hot stretching. The results show that apparent connecting bridges are observed on the surface of final microporous membrane only by hot stretching. With increasing stretching rate and decreasing stretching temperature, the pore size decreases and the air permeability becomes worse. The membrane only by hot stretching under 50 mm/min shows better lamellae separation, whereas under 10 mm/min the membrane gives lowest Gurley value. Compared with cold and hot stretching under the same stretching rate and whole stretching ratio, the membrane stretched only by hot stretching shows longer connecting bridges length, higher porosity and lower Gurley value. During only hot stretching, first the tie chains in the amorphous region are stretched. Then the combination of crystalline main lamellae and crystalline part formed during annealing is stretched and converted to connecting bridges. Through the control of stretching temperature and rate, PP microporous membrane with better permeability property can be obtained by only hot stretching, where room-temperature stretching is not needed. The obtained membrane can be used in Li-ion battery field as a separator, where the air permeability is an important technical parameter to characterize the Li-ion penetration ability through the separator.     

Synergistic enhancement of mechanical,crystalline and dielectric properties of polyarylene ether nitrile‐based nanocomposites by unidirectional hot stretching–quenching

Copper tetra‐amine phthalocyanine (NH₂‐CuPc) was grafted onto barium titanate (BaTiO₃) whose surface was modified by carboxylic polyarylene ether nitrile (CPEN) to afford a nano‐filler (CPEN‐f‐BaTiO₃@NH₂‐CuPc). Through a solution‐casting method combined with ultrasonic dispersion technology, the obtained CPEN‐f‐BaTiO₃@NH₂‐CuPc was successfully incorporated into biphenyl polyarylene ether nitrile (BP‐PEN) matrix to prepare nanocomposite films with various mass fractions of CPEN‐f‐BaTiO₃@NH₂‐CuPc (0, 2.0, 5.0, 10.0 and 20.0 wt%). After that, the nanocomposite films were unidirectionally stretched with various stretching ratios at 280 °C. All the nanocomposite films show excellent mechanical and thermal stability, which is provided by the BP‐PEN matrix. The crystallinity and mechanical, thermal and dielectric properties of the nanocomposite films are efficiently enhanced after the unidirectional hot‐stretching process. The results show that hot‐stretching is a useful method for improving the mechanical and crystallization behaviors as well as the thermal and dielectric properties of the nanocomposite films. © 2017 Society of Chemical Industry     

Structure and thermomechanical properties of stretched cellulose films

Regenerated and stretched cellulose films were investigated for structure and thermomechanical properties as a potential packaging material. Cellulose films were cast from lithium chloride/N, N‐dimethylacetamide and were stretched up to 30% in a dynamic mechanical analyzer sample holder. Wide‐angle X‐ray diffraction analysis indicated that the orientation factor was significantly increased due to stretching. In addition, the stretched films have a higher resistance to the thermal decomposition from thermo gravimetric analysis. The increased orientation of cellulose crystalline structure by the stretching process also increased the storage modulus of cellulose films characterized by dynamic mechanical analysis, which suggest that mechanical properties of cellulose films could be tuned during the stretching process. The α₂ and α₁ relaxations were found at 240 and 300°C, respectively, which are attributed to the micro‐Brownian motion of segments in amorphous region, and activation energies for relaxations were determined with the stretching levels. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Gas permeability of thin dense films from polymer blend of thermoplastic elastomer and polyolefin

Stretched thin films composed of a thermoplastic elastomer, a polystyrene‐block‐poly(ethylene butylene)‐block‐polystyrene triblock copolymer (SEBS), and polyolefins, poly(ethylene‐co‐ethylacrylate) and poly(ethylene‐co‐propylene), were obtained by blow‐molding, uniaxial stretching, and cooling to room temperature and the gas permeability of the stretched films was investigated. When the as‐blown annealed film was subjected to uniaxial stretching in the machine direction, P_O2 and P_N2 increased with an increase in the stretching ratio K and approached a constant value at high stretching ratios. In addition, P_O2/P_N2 decreased gradually with K and approached a value of 2.95–3.0. The reason for this unique gas permeation behavior is that the molecular mobility of poly(ethylene butylene) chains in a direction normal to the film increases and reaches an equilibrium state at around K = 4.5. The change in gas permeability of the stretched films can be explained using a deformation model for the SEBS matrix. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39386.     

Crystal structure and orientation of uniaxially and biaxially oriented PLA and PP nanoclay composite films

Cast films of poly(lactic acid) (PLA) and polypropylene (PP) with 2.5 and 5 wt % organo modified nanoclay were prepared and then uniaxially and biaxially hot drawn at T = 90 and 155°C, respectively, using a biaxial stretcher. The orientation of PLA and PP crystal unit cells, alignment of clay platelets, as well as the extent of intercalation and exfoliation were studied using wide angle X‐ray diffraction (WAXD). The measurement of d‐spacing of the 001 plane (normal to platelets plane) of the clay tactoids indicated the intercalation of the silicate layers for the PLA nanocomposite films, whereas the PP nanofilled films showed only dispersion of the nanoparticles (i.e., neither intercalation nor exfoliation were observed). The intercalation level of the clay platelets in PLA was almost identical for the uniaxially and biaxially drawn films. Our finding showed that the crystallite unit cell alignments are appreciably dependent on uniaxial and biaxial stretching. Moreover, the incorporation of clay to some extent influenced the orientation of the crystal unit cell axes (a, b, and c) of the oriented films. The silicate layers revealed a much higher orientation into the flow direction in the uniaxially stretched films compared to the biaxially drawn samples. In addition, the orientation of the 001 plane of nanoclays was significantly greater in the PLA compared to the PP nanoclay composite films probably due to a better intercalation and stress transfer in the former. Morphological pictograms illustrating the effects of uniaxial and biaxial stretching on the clay orientation are proposed. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Relationship of polymorphic crystalline phase texture to strain recovery and stiffness of a propylene‐based elastomer

A stretching process to enhance the stiffness of an elastomeric propylene‐ethylene copolymer through orientation was examined. The tensile extension was performed at various temperatures within the unusually broad melting range of the copolymer. Stretching transformed the unmelted lamellar crystals into shish‐kebab fibers that acted as a scaffold for an elastomeric matrix of entangled, amorphous chains. Density measurements indicated that the process did not significantly affect the amount of crystallinity, which was about 23%. If the specimen was recrystallized by cooling after it recovered from the stretched state, the amount of orientation decreased with increasing stretching temperature. However, if recrystallization occurred in the stretched state, it led to the formation of a second crystalline network that prevented contraction of the oriented crystalline structure during strain recovery. It was suggested that the second network was anchored by α′‐PP daughter lamellae that crystallized epitaxially on the α‐PP mother crystals of the extended fibrils. Although the manner in which the films were stretched and recrystallized strongly affected the modulus, good elasticity of the stretched films revealed the persistence of an elastomeric network. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Melt-spinning and thermal stability behavior of TiO<Subscript>2</Subscript> nanoparticle/polypropylene nanocomposite fibers

The elongational flow properties of TiO₂ nanoparticle/polypropylene (PP) nanocomposite fibers were studied via melt spinning. The diameter, tension, and flow rate of fibers were directly measured and used to calculate the apparent elongational viscosity and apparent elongational strain rate using Cogswell’s theory. Thermal gravimetric analysis (TGA) was used to demonstrate that the TiO₂ nanoparticles improved the thermal stability of the PP fibers. With a 1–3 wt % loading of the TiO₂ nanoparticles, the PP fiber decomposition temperatures ranged from 338 °C for the pristine polymer to 342, 349, and 367 °C; the decomposition was accompamied by an initial 95 wt % weight loss. In addition, the well-distributed morphology of the TiO₂ nanoparticles on the side surface of the PP matrix was observed using atomic force microscopy (AFM). At 1 wt % loading of the TiO₂ nanoparticles, the surfaces of the PP nanofibers contained mono-disperse nanoparticles with sizes of 20–50 nm. Furthermore, the TiO₂ nanoparticle/PP nanocomposite fibers were shown to be thermally stable and are suitable for application as an antibacterial polymer.     

Structure and functional properties of glycerol-plasticized starch/TiO<Subscript>2</Subscript> nanocomposite materials obtained through resonant wave mixing

Resonant wave mixing is a promising technology based on employing non-linear waves to intensify heat and mass transfer and enhancing dispersion processes in mixed materials. In the present work, for the first time, resonant wave mixing was used to prepare film-forming dispersions based on gelatinized maize starch and spherical TiO₂ nanoparticles (0.5–1.5 wt%) synthesized by sol–gel technique. Then, nanocomposite films were obtained by solution casting method. The dynamic viscoelastic properties, including relaxation spectra of the film-forming dispersions were investigated by oscillatory squeeze film rheometry, while the structure of the nanocomposite films was studied by X-ray diffraction, FTIR spectroscopy and scanning electron microscopy. The mechanical, water-related and UV-protective properties of the film materials were evaluated. It was shown that nanofiller incorporation enhanced the density of the 3D network structure of a gelatinized starch dispersion. The resonant wave treatment favored homogenous dispersion of the TiO₂ nanoparticles in the nanocomposites. All nanocomposite film samples displayed higher tensile strength and lower water vapor permeability in comparison with starch films without the nanofiller. The obtained nanocomposites possessed UV-protective properties, which could be potentially applied to produce biodegradable packaging materials with improved functional characteristics.     

Poly(ethylene terephthalate)/poly(ethylene glycol‐co‐1,3/1,4‐cyclohexanedimethanol terephthalate)/clay nanocomposites: Effects of biaxial stretching

In this study, we fabricated poly(ethylene terephthalate) (PET)/clay, PET/poly(ethylene glycol‐co‐1,3/1,4‐cyclohexanedimethanol terephthalate) (PETG), and PET/PETG/clay nanocomposite plates and biaxially stretched them into films by using a biaxial film stretching machine. The tensile properties, cold crystallization behavior, optical properties, and gas and water vapor barrier properties of the resulting films were estimated. The biaxial stretching process improved the dispersion of clay platelets in both the PETG and PET/PETG matrices, increased the aspect ratio of the platelets, and made the platelets more oriented. Thus, the tensile, optical, and gas‐barrier properties of the composite films were greatly enhanced. Moreover, strain‐induced crystallization occurred in the PET/PETG blend and in the amorphous PETG matrix. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42207.     

Effects of the biaxial orientation on the mechanical and optical properties and shrinkage of polyamide 6-66–montmorillonite–nanosilica nanocomposite films

Polyamide 6–66 (PA6-66)–montmorillonite (MMT)–nanosilica (NS) nanocomposite films were fabricated through a cast film process and then biaxially stretched on a laboratory stretcher. Uniaxial or biaxial stretching induced the elongated conformation of MMT and NS. The b axis of the α crystals and the amorphous phase were revealed to align along the machine direction (MD) after stretching, with the uniaxial orientation playing a more significant role. Furthermore, the crystallinity of PA6-66 stretching increased with the stretching ratio. Uniaxial stretching gave rise to a significantly enhanced tensile strength along the MD, whereas it slightly decreased the mechanical properties along the transverse direction (TD). In contrast, the films subjected to biaxial stretching exhibited more balanced mechanical properties. Uniaxial and biaxial stretching led to decreased transmittance and increased haze in the PA6-66–MMT–NS films; this could have been due to the elongated nanostructure of the two nanofillers, which inhibited the transmission and facilitated the scattering of visible light. The thermal shrinkage of the films increased with increasing stretching ratio, and the biaxially oriented films presented nearly equal shrinkage in the MD and TD. The addition of nanofillers decreased the shrinkage attributed to the mobility inhibition of the polymer chains during heating. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47504.     

Processing characteristics,structure development,and properties of uni and biaxially stretched poly(ethylene 2,6 naphthalate) (PEN) films

Poly(ethylene 2,6, naphthalene dicarboxilate), PEN, is very similar to poly(ethylene terephthalate), PET, in its chemical structure and was, therefore, expected to exhibit similar processing characteristics. We, however, observed a few problems during stretching of PEN, the most important of which was necking behavior at 145°C, which is between T_g (117°C) and T^cc (195°C). This is usually observed in PET only when it is stretched close to or below T_g. At temperatures between T_g and T_cc (cold crystallization temperature) PET stretches rather uniformly. The temperature window for film stretching appears to be rather wide, but our results indicate that this is not the case. Films stretched to high stretch ratios become uniform due to propagation and final disappearance of necks as a result of stress hardening. Our attempts at stretching these films at higher temperatures indicated that necking is eliminated, but so is stress induced crystallization, which causes stress hardening (unless high stretching rates are employed). The presence of stress hardening is essential for obtaining high quality, uniform films of these polymers. In addition, at high temperatures thermally activated crystallization which starts dominating the structure development, detrimentally affects the general appearance of the films. In brief, the PEN films we investigated have a narrower processing window than was anticipated based on their thermal behavior alone. At elevated temperatures the films are sensitive to the rate of stretching even more than typical PET processed at comparable conditions. The uniformity of the films depends on the stretch ratio, stretching mode, ratio(s) and rates and temperature. WAXS studies on the films indicate that the macromolecules packed into the low temperature crystal modification. In addition, WAXS pole figure studies suggest that naphthalene planes preferentially orient parallel to the film surface during biaxial stretching. The biaxially stretched films were observed to exhibit a bimodal chain orientation as evidenced by pole figure analysis of the (010) planes.     

Charge storage behavior of isotropic and biaxially‐oriented polypropylene films containing α‐ and β‐nucleating agents

A study on the influence of the crystal modification (α and β) of isotactic polypropylene (i‐PP) films on the resulting electret properties is presented. Two commercial nucleating agents, sodium 2,2′‐methylene‐bis(4,6‐di‐tert‐butylphenyl)‐phosphate (NA11) and N,N′‐dicyclo‐hexyl‐2,6‐naphthalene‐dicarbox‐amide (NU100), were employed in this investigation. Isothermal charge decay was measured at 90°C. In hot pressed isotropic polypropylene films, no significant differences in the charge storage properties were observed for α‐ and β‐nucleated specimens. In addition, the article presents the influence of the nucleating agents at different concentrations on the PP‐film morphology of biaxially stretched films with respect to electret features. It was possible to prepare elongated cavities with the virtually insoluble NA11 additive during stretching, even at concentrations below 0.3 wt %. These films displayed slightly improved electret properties in comparison to stretched neat PP films due to generated cavities acting as barriers for the drift of charges. Various draw ratios were also studied for i‐PP films with 0.15 wt % NA11. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 650–658, 2006     

Influence of precursor film microstructure on properties of HDPE microporous membranes prepared by stretching

Oriented HDPE films having a stacked lamellar morphology were prepared to develop microporous membranes through cast film extrusion followed by stretching. Applying higher draw ratios (DR) and annealing the cast films improved crystal alignments remarkably. It was shown the improvement in c‐axis orientation upon annealing was more significant for the films prepared with lower DR. Furthermore, applying Raman spectroscopy, the amorphous mass fraction of the films was obtained. Subsequently, considering a three‐phase structure (i.e., crystal, amorphous and interphase), the interphase content of the films was also determined. A distinct DR dependence of the interphase content was noticed. It was observed that in addition to crystal perfection upon annealing, the amorphous phase fraction was also decreased due to possibly increase in free volume, promoting lamellar separation and cavitation during the subsequent stretching step. SEM images of the membranes surfaces as well as their normalized water vapor transmission rate (WVTR) values indicated a more uniform pore formation and increased permeability with DR. Furthermore, it was found that lower interphase content in the films with higher DR favors lamellar separation. However, permeability in the stretched precursor films with DR higher than a certain level (DR = 93) was not improved significantly. Moreover, crystallinity and crystal orientation of produced membranes were investigated. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44725.     

Processing and characterization of a biaxially oriented conducting polymer

Two methods have been developed for the preparation of biaxially oriented poly(phenylene vinylene) from its poly(sulfonium salt) precursor. A two-stage stretching process permits non-equibiaxial stretching over a wide range of deformation ratios and a bubble expansion technique allows equibiaxial planar extension. The resulting films were examined using X-ray diffraction prior to chemical doping with SbF₅ vapor. Biaxial orientation was shown to exert considerable influence over the attainable electrical conductivity.     

Morphological, optical, and barrier properties of PP/MMT nanocomposites

In this work, nanocomposites of polypropylene (PP) and organically modified montmorillonite (MMT) were evaluated concerning optical, mechanical, and barrier properties. The nanocomposites were prepared by melt compounding using a twin-screw extruder. The PP/MMT films were evaluated by measurements of oxygen and water vapor permeability, and to verify its efficiency as a barrier to ultraviolet radiation (by UV–Vis spectroscopy). MMT has demonstrated a high ability to improve the gas barrier properties of the PP. Furthermore, MMT showed optical efficiency acting as a UV absorber, and presented higher absorptions at wavelengths between 215 and 254 nm. These results suggest that these nanocomposite materials have great potential for applications such as films with superior properties for food packing.     

Crystal structure of uniaxially stretched bio-based polyamide 510 films

The crystal structure changes of PA510 films during uniaxially stretching at 80°C, 110°C, 140°C and 170°C had been investigated as a function of stretching ratio and stretching rate. The stress–strain relationship curves showed that the stress of the PA510 films gradually increased when the stretching ratio increased. The wide-angle X-ray diffraction results verified that only one distinct equator reflection of stretched films was clearly identified at 80°C, 110°C and 140°C, namely γ(100) at 2θ = 20.6°. However, when the stretching temperature reached 170°C, the γ(004), γ(006) and γ(008) crystal form appeared in the meridional direction at λ = 12. Combined with differential scanning calorimeter analysis, it was found that the Xc increased from 7% to 40% as a result of the strain induced crystallization phenomenon and the stretching promoted the appearance of γ crystal form. In addition, the increase in the crystallinity and the molecular chain orientation increased the strength of the PA510 films in the tensile direction. And it also found that the microcracks occurred in the stretched films at high stretching ratio (λ = 12).     

Dynamic mechanical analysis and broadband electromagnetic interference shielding characteristics of poly (vinyl alcohol)-poly (4-styrenesulfonic acid)-titanium dioxide nanoparticles based tertiary nanocomposites

ABSTRACT

Novel tertiary nanocomposite films comprising of poly (vinyl alcohol) (PVA), poly (4-styrenesulfonic acid) (PSSA) and titanium dioxide (TiO₂) nanoparticles (NP_S) were prepared using simple solvent casting method. The structural, thermal, morphological, thermo-mechanical and electromagnetic interference (EMI) shielding properties of PVA/PSSA/TiO₂ nanocomposite films were investigated. The EMI shielding effectiveness (SE) of PVA/PSSA/TiO₂ nanocomposite films in the X and Ku band was found to be 12 dB and 13 dB respectively at 25 wt% TiO₂ NPs loading. These results demonstrate the possible applications of PVA/PSSA/TiO₂ nanocomposite films as low cost, lightweight and flexible material for EMI shielding.     

Effect of processing on the crystalline orientation, morphology, and mechanical properties of polypropylene cast films and microporous membrane formation

Cast films of a high molecular weight linear polypropylene (L-PP) were prepared by extrusion followed by stretching using a chill roll. An air knife was employed to supply air to the film surface right at the exit of the die. The effects of air cooling conditions, chill roll temperature, and draw ratio on the crystalline orientation, morphology, mechanical and tear properties of the PP cast films were investigated. The crystallinity and crystal size distribution of the films were studied using differential scanning calorimetry (DSC). It was found that air blowing on the films contributed significantly to the uniformity of the lamellar structure. The orientation of crystalline and amorphous phases was measured using wide angle X-ray diffraction (WAXD) and Fourier transform infrared (FTIR). The amount of lamellae formation and long period spacing were obtained via small angle X-ray scattering (SAXS). The results showed that air cooling and the cast roll temperature have a crucial role on the orientation and amount of lamellae formation of the cast films, which was also confirmed from scanning electron microscopy (SEM) images of the films. Tensile properties and tear resistance of the cast films in machine and transverse directions (MD and TD, respectively) were evaluated. Significant increases of the Young modulus, yield stress, tensile strength, and tensile toughness along MD and drastic decreases of elongation at break along TD were observed for films subjected to air blowing. Morphological pictograms are proposed to represent the molecular structure of the films obtained without and upon applying air cooling for different chill roll temperatures. Finally, microporous membranes were prepared from annealed and stretched films to illustrate the effect of the PP cast film microstructure on the morphology and permeability of membranes. The observations of SEM surface images and water vapor transmission rate of the membranes showed higher pore density, uniform pore size, and superior permeability for the ones obtained from the precursor films prepared under controlled air cooling.