High stability of Ce-promoted Ni/Mg-Al catalysts derived from hydrotalcites in dry reforming of methane

Ce-promoted Ni/Mg-Al catalysts were synthesized by means of a methodology that involves the doping of Ni-Mg-Al mixed oxides derived from hydrotalcites with [Ce(EDTA)]⁻ and subsequent thermal decomposition. The effect of the nominal load of Ce in the catalytic performance of the materials was studied. The solids were characterized by means of XRD, BET area, TPR-H₂, TPD-CO₂, chemical analysis by ICPs, TGA, SEM and TEM and were evaluated in CO₂ reforming of methane at 700 °C. The results indicate the partial reconstruction of the periclase phase during the doping with [Ce(EDTA)]⁻ and the formation of a mixture of crystalline periclase and fluorite phases after the calcination. Catalysts with particle sizes of Ni⁰ between 5 and 9 nm were obtained. Ce presents a promote effect in the degree of reduction of Ni and the amount and strength of the basic sites. It was evident a beneficial effect of cerium in the catalytic activity and selectivity of the doped materials. The increase of the nominal Ce load between 1 and 10% causes no considerable effect in the catalytic activity and selectivity or in the size of crystallite in these materials but in the inhibition of the coke formation. The catalysts show excellent catalytic performance under drastic conditions of reaction and long operation times. The Ce-doped Ni/Mg-Al catalyst is stable up to 100 h of reaction using a feed mixture of CH₄/CO₂/He 10/10/80 at 24 L g⁻¹ h⁻¹, up to 20 h of reaction using CO₂/CH₄ 20/20 at 48 L g⁻¹ h⁻¹ and up to 15 h of reaction using CO₂/CH₄ 40/40 at 96 L g⁻¹ h⁻¹. The filamentous coke formation is demonstrated on the surface of the catalyst when gas of dilution in the reactants is not used. The developed method of synthesis becomes an interesting methodology for obtaining catalysts for CO₂ reforming of methane.     

Optimum operating conditions for a two-stage gasification process fueled by polypropylene by means of continuous reactor over ruthenium catalyst

We studied fuel gas production by means of pyrolysis and steam reforming of waste plastics for applications in solid oxide fuel cells. More specifically, we evaluated the effects of pyrolytic gasification temperature, catalyst content, steam reforming temperature, and weight hourly space velocity for a Ru catalyst used in a 60 g h^− 1-scale continuous experimental apparatus, which consisted of a tank reactor for pyrolysis and a packed-bed catalytic reactor for steam reforming. Polypropylene (PP) pellets were used as a model waste plastic. Ru/γ-Al₂O₃ catalysts with two different Ru contents were investigated. To suppress residue formation, the optimum operating temperature of the pyrolyzer was 673 K. To ensure suppressed coke formation, sufficient carbon conversion to gaseous products, and minimized heat loss from the reactor, the optimum operating conditions for the reformer were determined to be 903 K and 0.11 g-sample g-catalyst^− 1 h^− 1 with a 5 wt.% Ru/γ-Al₂O₃ catalyst. The composition of the gas produced with the 5 wt.% catalyst was almost the same as that predicted by chemical equilibrium laws, and it was applicable for a direct hydrocarbon fuel cell.     

Gasification rate analysis of coal char with a pressurized drop tube furnace

Two coal chars were gasified with carbon dioxide or steam using a Pressurized Drop Tube Furnace (PDTF) at high temperature and pressurized conditions to simulate the inside of an air-blown two-stage entrained flow coal gasifier. Chars were produced by rapid pyrolysis of pulverized coals using a DTF in a nitrogen gas flow at 1400°C. Gasification temperatures were from 1100 to 1500°C and pressures were from 0.2 to 2 MPa. As a result, the surface area of the gasified char increased rapidly with the progress of gasification up to about six times the size of initial surface area and peaked at about 40% of char gasification. These changes of surface area and reaction rate could be described with a random pore model and a gasification reaction rate equation was derived. Reaction order was 0.73 for gasification of the coal char with carbon dioxide and 0.86 for that with steam. Activation energy was 163 kJ/mol for gasification with carbon dioxide and 214 kJ/mol for that with steam. At high temperature as the reaction rate with carbon dioxide is about 0.03 s⁻¹, the reaction rate of the coal char was controlled by pore diffusion, while that of another coal char was controlled by surface reaction where reaction order was 0.49 and activation energy was 261 kJ/mol.     

Potassium-catalyzed steam gasification of petroleum coke for H2 production: Reactivity, selectivity and gas release

Potassium-catalyzed steam gasification of petroleum coke for H₂ production was performed using a laboratory fixed-bed reaction system with an on-line quadruple mass spectrometer. The gasification reactivity, gasification selectivity and gas release for the catalytic gasification were investigated, compared with the non-catalytic gasification. The catalytic gasification could not only effectively promote these reactions (the water-carbon reaction, the water-gas shift reaction and the methane-steam reforming reaction), but also elevate greatly the gasification selectivity towards CO₂ (a high gasification selectivity towards CO₂ meant a high H₂ production). A quantitative calculation method for the gasification selectivity towards CO and CO₂ was proposed to further understand the catalytic behaviors of catalysts. In the case of catalytic gasification, the gasification temperature had opposite effects on the gasification reactivity and the gasification selectivity towards CO₂, suggesting that there existed an optimum gasification temperature (about 750 °C) for H₂ production from the potassium-catalyzed steam gasification of petroleum coke. In addition, petroleum coke could be feasibly utilized as the feedstocks for the catalytic steam gasification to produce gases with high H₂ (55.5-60.4%) and virtually no CH₄ (below 0.1%).     

Catalytic gasification of coal using eutectic salts: reaction kinetics with binary and ternary eutectic catalysts

Kinetic studies of the catalytic steam gasification of Illinois No. 6 coal were carried out using binary and ternary eutectic salt mixtures in a fixed-bed reactor. The effects of major process variables such as temperature, pressure, catalyst loading and steam flow rate were evaluated for the binary 29% Na₂CO₃-71% K₂CO₃ and ternary 43.5% Li₂CO₃-31.5% Na₂CO₃-25% K₂CO₃ eutectic catalyst systems. A Langmuir-Hinshelwood rate expression was developed to explain the reaction mechanism for steam gasification using the binary and ternary catalysts. The activation energy of the ternary catalyst (98 kJ/mol) was less than that of the binary catalyst (201 kJ/mol) or single salt such as K₂CO₃ (170 kJ/mol). The molar heats of adsorption for the ternary and binary catalysts were exothermic and about 180 and 92 kJ/mol, respectively. The molten nature of the ternary eutectic at the gasification temperatures and its lower activation energy favored higher gasification rates compared to the single and binary alkali metal salts.     

Gasification reaction kinetics on biomass char obtained as a by-product of gasification in an entrained-flow gasifier with steam and oxygen at 900-1000 °C

The purpose of this study was to investigate the gasification kinetics of biomass char, such as the wood portion of Japanese cedar char (JC), Japanese cedar bark char (JB), a mixture of hardwood char (MH) and Japanese lawngrass char (JL), each of which was obtained as a by-product of gasification in an entrained-flow type gasifier with steam and oxygen at 900-1000 °C. Biomass char was gasified in a drop tube furnace (DTF), in which gasification conditions such as temperature (T_g), gasifying agent (CO₂ or H₂O), and its partial pressure (P_g) were controlled over a wide range, with accompanying measurement of gasification properties such as gasification reaction ratio (X), gasification reaction rate (R_g), change of particle size and change of surface area. Surfaces were also observed with a scanning electric microscope (SEM). By analyzing various relationships, we concluded that the random pore model was the most suitable for the biomass char gasification reaction because of surface porosity, constant particle size and specific surface area profile, as well as the coincidence of R_g, as experimentally obtained from Arrhenius expression, and the value is calculated using the random pore model. The order of R_g was from 10⁻² to 10⁻¹ s⁻¹, when T_g = 1000 °C and P_g = 0.05 MPa, and was proportional to the power of P_g in the range of 0.2-0.22 regardless of gasifying agent. Reactivity order was MH > JC > (JB, JL) and was roughly dependent on the concentration of alkali metals in biomass feedstock ash and the O/C (the molar ratio of oxygen to carbon) in biomass char.     

Hydrogenated hydroxy-functionalized polyisoprene (H-HTPI) and isocyanurate of isophorone diisocyanates (I-IPDI): reaction kinetics study using FTIR spectroscopy

The reaction between a hydrogenated hydroxyl-functionalized polyisoprene (H-HTPI) and isophorone diisocyanate isocyanurate (I-IPDI) is followed by using direct FTIR spectroscopy. The reaction kinetics is studied using a simple model taking into consideration the I-IPDI structure. The rates of individual isocyanate groups are described by a second order equation. Influence of dibutyltin dilaurate (DBTL) concentration and temperature on selectivity, defined as the ratio between the rate constant of secondary isocyanate group and the rate constant of the primary isocyanate group, is investigated. It is observed that selectivity decreases when temperature or DBTL concentration increases. Eyring parameters are determined for the catalyzed [ΔH^*=77/35 (kJ mol⁻¹), ΔS^*=12/−100 (J mol⁻¹ K⁻¹)] and uncatalyzed reactions [ΔH^*=48/43 (kJ mol⁻¹), ΔS^*=−179/−167 (J mol⁻¹ K⁻¹)] primary and secondary isocyanate groups being differentiated.     

Kinetics and selectivity of asphaltene hydrocracking

Thermal hydrocracking and catalytic hydrocracking over NiMo/γ-Al₂O₃ of a pentane-insoluble asphaltene were conducted in a microbatch reactor at 430 °C. The experimental data of asphaltene conversion fit second-order kinetics adequately, to give the apparent rate constants of 2.435 × 10⁻² and 9.360 × 10⁻² wt frac⁻¹ min⁻¹ for the two processes respectively. A three-lump kinetic model is proposed to evaluate rate constants of parallel reactions from asphaltenes to liquid oil (k₁) and to gas + coke (k₃), and consecutive reaction from liquid to gas + coke (k₂). The evaluated k₁ is 2.430 × 10⁻² and 9.355 × 10⁻² wt frac⁻¹ min⁻¹, k₂ is 2.426 × 10⁻² and 6.347 × 10⁻³ min⁻¹, and k₃ is 5.416 × 10⁻⁵ and 4.803 × 10⁻⁵ wt frac⁻¹ min⁻¹ for asphaltenes hydrocracking in the presence or absence of the catalyst, respectively. Analysis of selectivity shows that the catalytic hydrocracking process promotes liquid production and inhibits coke formation effectively.     

Laboratory-scale coal reactivity testing for entrained gasification

A relatively simple and rapid micro-gasification test has been developed for measuring gasification reactivities of carbonaceous materials under conditions which are more or less representative of an entrained gasification process, such as the Shell coal gasification process. Coal particles of < 100 μm are heated within a few seconds to a predetermined temperature level of 1000–2000 °C, which is subsequently maintained. Gasification is carried out with either CO₂ or H₂O. It is shown that gasification reactivity increases with decreasing coal rank. The CO₂ and H₂O gasification reactions of lignite, bituminous coal and fluid petroleum coke are probably controlled by diffusion at temperatures 1300–1400 °C. Below these temperatures, the CO₂ gasification reaction has an activation energy of about 100 kJ mol^?1 for lignite and 220–230 kJ mol^?1 for bituminous coals and fluid petroleum coke. The activation energies for H₂O gasification are about 100 kJ mol^?1 for lignite, 290–360 kJ mol^?1 for bituminous coals and about 200 kJ mol^?1 for fluid petroleum coke. Relative ranking of feedstocks with the micro-gasification test is in general agreement with 6 t/d plant results.     

Characterization of pistachio shell-derived carbons activated by a combination of KOH and CO2 for electric double-layer capacitors

The micropores and surface oxygen functional groups of KOH-activated carbons were respectively extended and desorbed by the gasification of CO₂ during the activation process of chars derived from pistachio shells. These activated carbons (ACs) were found to exhibit ideal capacitive performances (i.e., a rectangular shape of CVs at a wide range of scan rates, high power property, and excellent reversibility) in aqueous electrolytes for electric double-layer capacitors. Although the specific capacitance of these ACs measured at a low scan rate (25 mV s⁻¹) is decreased with reducing the density of surface functional groups, the ideal capacitive characteristics can be maintained at a much higher scan rate (300 mV s⁻¹) when the CO₂ gasification time is equal to or longer than 30 min because of the relatively high proportion of mesopores.     

Low-temperature gasification of a woody biomass under a nickel-loaded brown coal char

Catalytic gasification of a woody biomass, Japanese cypress, was investigated under a prepared nickel-loaded brown coal (LY-Ni) char in a two-stage fixed-bed reactor. The nickel-loaded brown coal was prepared by ion-exchange method with a nickel loading rate of 8.3 wt.%. Nickel species dispersed well in the brown coal, and the LY-Ni char via devolatilization at 600 °C showed a great porous property with a specific surface area of 382 m² g^− 1.The LY-Ni char was confirmed to be quite active for the Japanese cypress volatiles gasification at a relatively low-temperature range from 450 to 650 °C. For example, at 550 °C, 16.6 times hydrogen gas and 6.3 times total gases were yielded from the catalytic steam gasification of Japanese cypress volatiles under the LY-Ni char, compared with the case of non-catalyst. The biomass tar decomposition showed a dependence on catalyst temperatures. When the catalyst temperature was higher than 500 °C, Japanese cypress tar converted much efficiently, high gas yields and high carbon balances were obtained.     

A new fast methodology to measure total diene content in gasoline

The rate constants for the quenching of biacetyl phosphorescence by a series of conjugated dienes were measured. 1,3-cyclohexadiene (k_qP = 2.94 × 10⁹ s⁻¹ mol⁻¹ L), 2,5-dimethyl-2,4-hexadiene (k_qP = 1.91 × 10⁹ s⁻¹ mol⁻¹ L), 2,4-dimethyl-1,3-pentadiene (k_qP = 1.78 × 10⁸ s⁻¹ mol⁻¹ L), 3-methyl-1,3-pentadiene (k_qP = 1.22 × 10⁸ s⁻¹ mol⁻¹ L), 2,4-hexadiene (k_qP = 1.35 × 10⁸ s⁻¹ mol⁻¹ L) and trans-2-methyl-1,3-pentadiene (k_qP = 3.84 × 10⁸ s⁻¹ mol⁻¹ L). Cyclooctene also quenched biacetyl phosphorescence but with a lower rate (k_qP = 1.97 × 10⁷ s⁻¹ mol⁻¹ L). Quenching was not observed with 1-methylnaphthalene. Since conjugated dienes quench biacetyl phosphorescence preferentially, this method was studied using gasoline samples with known diene composition. A good correlation was found between the rate of quenching of biacetyl by the gasoline samples and the quantity of conjugated dienes present.     

Kinetics of absorption of carbon dioxide into aqueous solution of 2-(1-piperazinyl)-ethylamine

The absorption of CO₂ into aqueous solution of 2-(1-piperazinyl)-ethylamine (PZEA) were studied at 303, 313, and 323 K within the amine concentration range of 0.083-1.226 kmol m⁻³ using a wetted wall column absorber. The experimental results were used to interpret the kinetics of the reaction of CO₂ with PZEA within the amine concentration range of 0.150-1.226 kmol m⁻³ for the above mentioned temperature range. Based on the pseudo-first-order condition for the CO₂ absorption, the overall second order reaction rate constants were determined from the kinetic measurements. The reaction order was found to be in between 0.99 and 1.03 with respect to amine for the later mentioned concentration range. The kinetic rate parameters were calculated and presented at each experimental condition. The second-order rate constants k₂, were obtained as 31867.6, 56354.2, and 100946 m³ kmol^-1 s^-1 at 303, 313, and 323 K, respectively, with activation energy of 47.3 kJ mol⁻¹. This new amine in the field of acid gas removal can be used as an activator by mixing with other alkanolamine solvents due to its very high rate of reaction with CO₂.     

Nickel catalysed steam gasification of chars obtained from coal-alkali reaction at 600 °C

Studies on the steam gasification of washed residual chars (obtained from coal-alkali reaction at 600 °C) were carried out at 500 °C and 100 kPa pressure in a fixed bed glass reactor with or without nickel (as nickel nitrate) as catalyst. The results when compared with the corresponding data on coal, revealed that under similar reaction conditions, the coals yielded more gas with higher H₂ and CO contents than their corresponding chars. It was concluded that presence of functional groups, especially oxygen containing is a requirement for nickel catalysed steam gasification of coals/lignites. The recovery of nickel achieved was about 80%.     

Kinetics of asphaltene thermal cracking and catalytic hydrocracking

A pentane-insoluble asphaltene was processed by thermal cracking and catalytic hydrocracking over NiMo/γ-Al₂O₃ in a microbatch reactor at 430 °C. Kinetic analysis shows that the first-order kinetics fits the data of conversion in reaction times ≤ 30 min approximately, but deviates from the data of times over 30 min significantly; whereas the second-order kinetics fits the data of the reaction times up to 60 min adequately, to give the apparent rate constants of 1.704 × 10⁻² and 9.360 × 10⁻² wt frac⁻¹min⁻¹ for the two cracking processes. Furthermore, a three-lump kinetic model is proposed to include parallel reactions of asphaltenes to produce liquid oil (k₁) and gas + coke (k₃), and consecutive reaction from liquid to gas + coke (k₂). The evaluated value of k₁ is 1.697 × 10⁻² and 9.355 × 10⁻² wt frac⁻¹min⁻¹, k₂ is 3.605 × 10⁻² and 6.347 × 10⁻³ min⁻¹ , and k₃ is 6.934 × 10⁻⁵ and 4.803 × 10⁻⁵ wt frac⁻¹min⁻¹ for asphaltenes thermal cracking and catalytic hydrocracking, respectively. Selectivity analysis shows that the catalytic hydrocracking process promotes liquid production and inhibits coke formation effectively.     

A study of the photocatalytic degradation of metamitron in ZnO water suspensions

The photocatalytic degradation of the herbicide metamitron in water using ZnO under Osram ULTRA-VITALUX® lamp light was studied. The effect of the operational parameters such as initial concentration of catalyst, initial metamitron concentration, initial salt concentration (NaCl, Na₂CO₃ and Na₂SO₄) and pH was studied. The optimal concentration of catalyst was found to be 2.0 g/l. First-order rate constants were calculated for the uncatalysed reactions. On the base of the Langmuir-Hinshelwood mechanism, a pseudo first-order kinetic model was illustrated and the adsorption equilibrium constant and the rate constant of the surface reaction were calculated (0.119 l mg^− 1 and 0.836 mg l^− 1 min^− 1, respectively). The photodegradation rate was higher in acidic than in alkaline conditions. When salt effect was studied, it was found that sodium carbonate was the most powerful inhibitor used, while sodium chloride was the weakest one. A negligible inhibition was observed when the concentration of sodium chloride was 20 mM.The rate of photodecomposition of metamitron was measured using UV spectroscopy and HPLC, while its mineralization was followed using ion chromatography (IC), as well as total organic carbon (TOC) and total nitrogen (TN) analysis.Under the employed conditions, almost complete disappearance of 9 mg/ml of herbicide, 56% TOC and 34% TN removal, occurred within 4 h. The ion chromatography results showed that the mineralization led to ammonium, nitrite and nitrate ions during the process.     

Effectiveness and mobility of catalysts for gasification of bitumen coke

The compounds K₂CO₃, KCl, Na₂CO₃, CaCO₃, CaO, and MgO were tested as catalysts for steam gasification of coke from oil sands bitumen at atmospheric pressure and 600-800 °C. Catalysts were added to liquid vacuum residue prior to coke formation and directly to the coke solids. K₂CO₃ and Na₂CO₃ were most effective, giving nearly complete conversion at 800 °C in 30 min, regardless of whether they were added before or after coke formation. Ca and Mg compounds did not promote catalytic reactions, nor did they interact physically with the coke based on SEM and EDX analyses. KCl was effective, to a lower extent than K₂CO₃ and Na₂CO₃ only at higher temperatures (800 °C). The alkali metal compounds showed high mobility within the coke phase, which was consistent with their catalytic activities.     

Reaction rates for the oxidation of highly sulphurised petroleum cokes: the influence of thermogravimetric conditions and some coke properties

The reaction with air of a large number (22) of high-sulphur petroleum cokes was studied by temperature-ramped thermogravimetric analysis. The kinetic parameters for each coke were established, based on BET surface areas. The oxidation rates (kg_C m⁻² s⁻¹ atm⁻¹) were found to vary with sample mass. This was a result of limitations on oxygen transfer, despite the small masses and low heating rates used. Limitations were present both externally (from the crucible mouth to the bed surface) and internally (from the sample surface to the bed interior). A method to take these effects into account was adopted, based on an analysis of the relevant diffusion rates. Application of this method reconciled the rate data for four different sample masses, except at high temperatures. The formation of a partially fused ash crust is believed to be the reason for this latter effect.The activation energies of the cokes varied between 195 and 280 kJ mol⁻¹, and the absolute rates varied by a factor of 10. They were between 1000 and 10,000 times higher than the average reactivity of carbon as reported in the literature. The elevated apparent rates are believed to have two causes, one in the combustion process and the other in the interpretation of the results. The first cause is the strong catalytic effect of the inorganic components, although the ash contents ranged only from 0.3 to 1.5%. The most active metal is vanadium, which is present in significant concentrations. The effectiveness of V₂O₅ as a gasifying catalyst is believed to be due to its low melting point. Increasing sulphur content in the cokes produces no perceptible change in the combustion rates. The second cause for poor combustion correlation is the inadequacy of BET surface area for expressing combustion rates.     

Effects of specific adsorption of copper (II) ion on charge transfer reaction at the thin film LiMn2O4 electrode/aqueous electrolyte interface

This study investigated the effect of a specific adsorption ion, copper (II) ion, on the kinetics of the charge transfer reaction at a LiMn₂O₄ thin film electrode/aqueous solution (1 mol dm⁻³ LiNO₃) interface. The zeta potential of LiMn₂O₄ particles showed a negative value in 1 × 10⁻² mol dm⁻³ LiNO₃ aqueous solution, while it was measured as positive in the presence of 1 × 10⁻² mol dm⁻³ Cu(NO₃)₂ in the solution. The presence of copper (II) ions in the solution increased the charge transfer resistance, and CV measurement revealed that the lithium insertion/extraction reaction was retarded by the presence of small amount of copper (II) ions. The activation energy for the charge transfer reaction in the solution with Cu(NO₃)₂ was estimated to be 35 kJ mol⁻¹, which was ca. 10 kJ mol⁻¹ larger than that observed in the solution without Cu(NO₃)₂. These results suggest that the interaction between the lithium ion and electrode surface is a factor in the kinetics of charge transfer reaction.     

Kinetics of methyl ester production from mixed crude palm oil by using acid-alkali catalyst

The production of biodiesel from high free fatty acid mixed crude palm oil using a two-stage process was investigated. The kinetics of the reactions was determined in a batch reactor at various reaction temperatures. It was found that the optimum conditions for reducing high free fatty acid (FFA) in MCPO (8-12 wt.%/wt oil) using esterification was a 10:1 molar ratio of methanol to FFA and using 10 wt.%/wt of sulfuric acid (based on FFA) as catalyst. The subsequent transesterification reaction to convert triglycerides to the methyl ester was found to be optimal using 6:1 molar ratio of methanol to the triglyceride (TG) in MCPO and using 0.6 wt.%/vol_TG sodium hydroxide as catalyst. Both reactions were carried out in a stirred batch reactor over a period of 20 min at 55, 60 and 65 °C. The concentration of compounds in each sample was analyzed by Thin Layer Chromatography/Flame Ionization Detector (TLC/FID), Karl Fischer, and titration techniques. The results were used for calculating the rate coefficients by using the curve-fitting tool of MATLAB. Optimal reaction rate coefficients for the forward and reverse esterification reactions of FFA were 1.340 and 0.682 l mol⁻¹ min⁻¹, respectively. The corresponding optimal transesterification, rate coefficients for the forward reactions of TG, diglyceride (DG), and monoglyceride (MG) of transesterification were 2.600, 1.186, and 2.303 l mol⁻¹ min⁻¹, and for the reverse reactions were 0.248, 0.227, and 0.022 l mol⁻¹ min⁻¹, respectively.