Magnetic‐field‐assisted electrospinning highly aligned composite nanofibers containing well‐aligned multiwalled carbon nanotubes

Composite nanofiber meshes of well‐aligned polyacrylonitrile (PAN)/polyvinylpyrrolidone (PVP) nanofibers containing multiwalled carbon nanotubes (MWCNTs) were successfully fabricated by a magnetic‐field‐assisted electrospinning (MFAES) technology, which was confirmed to be a favorable method for preparation of aligned composite nanofibers in this article. The MFAES experiments showed that the diameters of composite nanofibers decreased first and then increased with the increase of voltage and MWCNTs content. With the increase of voltage, the degree of alignment of the composite nanofibers decreased, whereas it increased with increasing MWCNTs concentration. Transmission electron microscopy observation showed that MWCNTs were parallel and oriented along the axes of the nanofibers under the low concentration. A maximum enhancement of 178% in tensile strength was manifested by adding 2 wt % MWCNTs in well‐aligned composite nanofibers. In addition, the storage modulus of PAN/PVP/MWCNTs composite nanofibers was significantly higher than that of the PAN/PVP nanofibers. Besides, due to the highly ordered alignment structure, the composite nanofiber meshes showed large anisotropic surface resistance, that is, the surface resistance of the composite nanofiber films along the fiber axis was about 10 times smaller than that perpendicular to the axis direction. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41995.     

Polyacrylonitrile‐based electrospun carbon paper for electrode applications

Polyacrylonitrile (PAN)‐based carbon paper with fiber diameters of 200–300 nm was developed through hot‐pressing, pre‐oxidation, and carbonization of electrospun fiber mats. Changes in morphology, crystallinity, and surface chemistry of the hot‐pressed carbon paper were investigated. More junctions between fibers were formed with increasing hot‐press time, which is attributed to melting and bonding of fibers. The bulk density increased to 0.5–0.6 g/cm³, which could help to improve the volume energy density for electrode applications. The conductivity of the carbon paper was found to be about 40 S/cm when the surface area was ～ 2 m²/g, and depends not only on the conductivity of the individual nanofibers but also on the contacts between the nanofibers. The performance of the electrospun carbon paper as an electrode for electrochemical reactions involving ferrocene molecules was affected by the preparation protocol: the higher surface area of the electrodes formed with shorter hot‐press times provided a higher current generated per unit mass than that obtained with electrodes prepared using longer hot‐press time, but electrodes prepared with longer hot‐press times exhibited higher electrical conductivity and faster electron transfer kinetics. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Characterization of polyacrylonitrile,poly(acrylonitrile‐co‐vinyl acetate), and poly(acrylonitrile‐co‐itaconic acid) based activated carbon nanofibers

In this study, three different acrylonitrile (AN)‐based polymers, including polyacrylonitrile (PAN), poly(acrylonitrile‐co‐vinyl acetate) [P(AN‐co‐VAc)], and poly(acrylonitrile‐co‐itaconic acid) [P(AN‐co‐IA)], were used as precursors to synthesize activated carbon nanofibers (ACNFs). An electrospinning method was used to produce nanofibers. Oxidative stabilization, carbonization, and finally, activation through a specific heating regimen were applied to the electrospun fibers to produce ACNFs. Stabilization, carbonization, and activation were carried out at 230, 600, and 750 °C, respectively. Scanning electron microscopy, thermogravimetric analysis (TGA), and porosimetry were used to characterize the fibers in each step. According to the fiber diameter variation measurements, the pore extension procedure overcame the shrinkage of the fibers with copolymer precursors. However, the shrinkage process dominated the scene for the PAN homopolymer, and this led to an increase in the fiber diameter. The 328 m²/g Brunauer–Emmett–Teller surface area for ACNFs with PAN precursor were augmented to 614 and 564 m²/g for P(AN‐co‐VAc) and P(AN‐co‐IA), respectively. The TGA results show that the P(AN‐co‐IA)‐based ACNFs exhibited a higher thermal durability in comparison to the fibers of PAN and P(AN‐co‐VAc). The application of these copolymers instead of AN homopolymer enhanced the thermal stability and increased the surface area of the ACNFs even in low‐temperature carbonization and activation processes. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44381.     

Higher‐order structural analysis of nylon‐66 nanofibers prepared by carbon dioxide laser supersonic drawing and exhibiting near‐equilibrium melting temperature

Extended chains and/or extended chain crystals (ECC) are important structures for improving the mechanical properties of polymer fibers. ECC have so far been produced using specially prepared materials or manufacturing methods. In our study on the production of nanofibers by carbon dioxide (CO₂) laser supersonic drawing, we succeeded in producing nylon‐66 nanofibers having a high melting point near the equilibrium melting point (T_m⁰). Two melting points (T_m) of 260 and 276°C were observed for the nanofibers, with the latter temperature being close to the T_m⁰ (280°C) of nylon‐66. A nanofiber that was heat treated at 279°C for 10 min displayed a large stacked lamellar structure with an average crystal thickness of 140 nm. That value was close to the average molecular chain length of 212 nm, which was calculated from the average molecular weight of the nanofibers. It was inferred from these results that ECC corresponding to the average molecular chain length were present in the nanofibers. The CO₂ laser supersonic drawing process is applicable to general purpose thermoplastic polymers and uses a simple drawing system. It is expected that this drawing method will help to improve the fundamental performance of general purpose polymers. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40361.     

Biodegradable composites of poly(butylene succinate‐co‐butylene adipate) reinforced by poly(lactic acid) fibers

Biodegradable composites of poly(butylene succinate‐co‐butylene adipate) (PBSA) reinforced by poly(lactic acid) (PLA) fibers were developed by hot compression and characterized by Scanning electron microscopy (SEM), differential scanning calorimetry (DSC), dynamic mechanical analyzer, and tensile testing. The results show that PBSA and PLA are immiscible, but their interface can be improved by processing conditions. In particular, their interface and the resulting mechanical properties strongly depend on processing temperature. When the temperature is below 120 °C, the bound between PBSA and PLA fiber is weak, which results in lower tensile modulus and strength. When the processing temperature is higher (greater than 160 °C), the relaxation of polymer chain destroyed the molecular orientation microstructure of the PLA fiber, which results in weakening mechanical properties of the fiber then weakening reinforcement function. Both tensile modulus and strength of the composites increased significantly, in particular for the materials reinforced by long fiber. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43530.     

Development of high‐tenacity,high‐modulus poly(ethylene terephthalate) filaments via a next generation wet‐melt‐spinning process

In this study, PET (intrinsic viscosity of 1.05 dl/g) was melt processed with a horizontal isothermal bath (HIB) treatment. Tensile properties of PET fiber samples were highly increased by using the HIB. The process‐structure‐property relationship of control (no HIB) and HIB fiber samples were characterized by tensile testing, differential scanning calorimetry, birefringence measurement, scanning electron microscopy and hot‐air shrinkage measurements. It was found that HIB fiber samples, which had been subjected to post‐drawing process, had a high degree of molecular chain orientation, that is, a high birefringence, high crystallinity and a fibrillar structure. The best tensile property acquired from a HIB‐drawn PET fiber sample was 10.24 g/d in tenacity, 114.17 g/d in modulus, and 13.49% in elongation at break. Applying the HIB in the melt spinning process was simple and required only small process space; hence, it is cost effective. In addition, acquiring HIB fiber samples was successful at a final take‐up speed of 2,500 m/min. Hence, this HIB‐assisted melt spinning technology has a high potential to be used in industries for technical textiles applications. POLYM. ENG. SCI., 57:224–230, 2017. © 2016 Society of Plastics Engineers     

Preparation and characterization of electrospun poly(ε‐caprolactone)–pluronic–poly(ε‐caprolactone)‐based polyurethane nanofibers

In this study, amphiphilic poly(ε‐caprolactone)–pluronic–poly(ε‐caprolactone) (PCL–pluronic–PCL, PCFC) copolymers were synthesized by ring‐opening copolymerization and then reacted with isophorone diisocyanate to form polyurethane (PU) copolymers. The molecular weight of the PU copolymers was measured by gel permeation chromatography, and the chemical structure was analyzed by ¹H‐nuclear magnetic resonance and Fourier transform infrared spectra. Then, the PU copolymers were processed into fibrous scaffolds by the electrospinning technology. The morphology, surface wettability, mechanical strength, and cytotoxicity of the obtained PU fibrous mats were investigated by scanning electron microscopy, water contact angle analysis, tensile test, and MTT analysis. The results show that the molecular weights of PCFC and PU copolymers significantly affected the physicochemical properties of electrospun PU nanofibers. Moreover, their good in vitro biocompatibility showed that the as‐prepared PU nanofibers have great potential for applications in tissue engineering. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43643.     

Melt spinning of high‐strength fiber from low‐molecular‐weight polypropylene

Polypropylene (PP) with high melt flow index (MFI) or low molecular weight, although desired in melt spinning for enhanced productivity, is difficult to be spun into high‐strength fiber using the standard process where extensive jet stretching is applied. In this work, a processing route involving minimal jet stretch has been explored. A two‐stage hot drawing procedure in the solid state was found to be suitable for producing high‐strength fiber from low‐molecular‐weight PP with an ultrahigh MFI of 115 g/10 min. Fibers produced achieve a maximum tensile strength and Young's modulus of approximately 600 MPa and 12 GPa, respectively. The melt temperature of the fiber reached 170.8°C, approximately 5°C higher than that of the original resin. Wide‐angle X‐ray diffraction (WAXD) study shows that the stable α‐monoclinic crystalline structure is developed during the drawing process. A well‐oriented crystalline structure along the fiber axis is generated, having a crystalline orientation factor as high as 0.84. POLYM. ENG. SCI., 56:233–239, 2016. © 2015 Society of Plastics Engineers     

Improving Mechanical Properties of Carbon/Epoxy Composite by Incorporating Functionalized Electrospun Polyacrylonitrile Nanofibers

Electrospun functionalized polyacrylonitrile grafted glycidyl methacrylate (PAN‐g‐GMA) nanofibers are incorporated between the plies of a conventional carbon fiber/epoxy composite to improve the composite's mechanical performance. Glycidyl methacrylate (GMA) is successfully grafted onto polyacrylonitrile (PAN) polymer powder via a free radical mechanism. Characterization of the electrospun PAN and PAN‐g‐GMA nanofibers indicates that the grafting of GMA does not significantly alter the tensile properties of the PAN nanofibers but results in an increase in the diameter of nanofibers. Statistical analysis of the mechanical characterization studies on PAN‐carbon/epoxy hybrid composites conclusively shows that the composite reinforced with functionalized PAN nanofibers has greater mechanical properties than that of both the neat PAN nanofiber enriched hybrid composite and control composite (without nanofibers). The improved performance is attributed to the grafted glycidyl groups on PAN, leading to stronger interactions between the nanofibers and the epoxy matrix. PAN‐g‐GMA nanofiber reinforced composite outperforms their neat PAN counterparts in tensile strength, short beam shear strength, flexural strength, and Izod impact energy absorption by 8%, 9%, 6%, and 8%, respectively. Compared to the control composite, the improvements resulting from the PAN‐g‐GMA nanofiber incorporation are even more pronounced at 28%, 41%, 32%, and 21% in the corresponding tests, respectively.

     

Two‐stage drawing process to prepare high‐strength and porous ultrahigh‐molecular‐weight polyethylene fibers: Cold drawing and hot drawing

High‐strength and porous ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers have been prepared through a two‐stage drawing process. Combined with tensile testing, scanning electron microscopy, and small‐angle X‐ray scattering, the mechanical properties, porosity, and microstructural evolution of the UHMWPE fibers were investigated. The first‐stage cold drawing of the gel‐spun fibers and subsequent extraction process produced fibers with oriented lamellae stacks on the surface and plentiful voids inside but with poor mechanical properties. The second‐stage hot drawing of the extracted fibers significantly improved the mechanical properties of the porous fibers because of the formation of lamellar backbone networks on the surface and microfibrillar networks interwoven inside to support the voids. With various processing conditions, the optimized mechanical properties and porosity of the prepared UHMWPE fibers were obtained a tensile strength of 1.31 GPa, a modulus of 10.1 GPa, and a porosity of 35%. In addition, a molecular schematic diagram is proposed to describe structural development under two‐stage drawing, including void formation and lamellar evolution. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42823.     

Structure evolution of melt‐spun poly(vinyl alcohol) fibers during hot‐drawing

The drawability of melt‐spun poly(vinyl alcohol) (PVA) fibers and its structure evolution during hot‐drawing process were studied by differential scanning calorimetry (DSC), two dimensional X‐ray diffraction (2‐D WAXD) and dynamic mechanical analysis (DMA). The results showed that the water content of PVA fibers should be controlled before hot‐drawing and the proper drying condition was drying at 200°C for 3 min. PVA fibers with excellent mechanical properties could be obtained by drawing at 200°C and 100 mm/min. The melt point and crystallinity of PVA fibers increased with the draw ratio increasing. The 2‐D WAXD patterns of PVA fibers changed from circular scattering pattern to sharp diffraction point, confirming the change of PVA fibers from random orientation to high degree orientation. Accordingly, the tensile strength of PVA fibers enhanced by hot‐drawing, reaching 1.85 GPa when the draw ratio was 16. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Uniform high‐molecular‐weight polylactide nanofibers electrospun from a solution below its entanglement concentration

In this article, we report the effects of the molecular weight on the electrospinnability of polylactide (PLA) solutions under identical conditions. Only above the entanglement concentration could uniform fibers be generated for PLA with a low molecular weight. However, electrospinning from a solution below its entanglement concentration produced uniform nanofibers when a high‐molecular‐weight PLA was adopted. The slow relaxation of high‐molecular‐weight PLA was expected to preserve chain interconnectivity in the highly stretched liquid jets during electrospinning. Correspondingly, rapid cold crystallization and a high modulus were exhibited by the resulting PLA nanofibers because of their remarkable molecular alignment.© 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44853.     

Fabrication of Aligned Poly(L‐lactide) Fibers by Electrospinning and Drawing

A new target collector was designed for taking up aligned nanofibers by electrospinning. The collector consists of a rotor around which several fins were attached for winding electrospun filaments continuously in large amounts. The alignment of the nanofibers wound on the collector was affected by the electrospinning conditions, such as the needle‐to‐collector distance and the applied voltage, but not by the rotation speed of the collector. At a voltage of 0.5 kV · cm^?1, about 60% of the fibers were found to be aligned within an angle of ± 5° relative to the rotational direction of the collector. The fiber alignment was improved to 90% by drawing the fiber bundle 2–3 times at 110 °C. The drawing was also effective for crystal orientation of the fibers as revealed by WAXD. The drawn fibers show improved mechanical properties.

     

Rheology of polyacrylonitrile‐based precursor polymers produced from controlled (RAFT) and conventional polymerization: Its role in solution spinning

Polymer solutions in dimethyl sulfoxide (DMSO) as a solvent, made from reversible addition fragmentation chain transfer (RAFT)‐mediated polyacrylonitrile (RAFT^¥ PAN) terpolymer with molecular weight (MW) of 260,000 g/mol and dispersity (Ð) of 1.29, behave differently under applied shear stress than polymer solutions made from conventional PAN (Control PAN) with similar MW (258,000 g/mol) but Ð of 2.05 in the same solvent. The unique rheology of RAFT PAN is because of the reduced amount of high MW polymer fractions. Specifically, a 25% (w/v) polymer solution of RAFT PAN had a viscosity of 198 Pas while the equivalent control PAN polymer solution had a viscosity of 968 Pas at a shear rate of 1 s^?1. Also, RAFT PAN polymer solutions had a longer Newtonian plateau than control PAN polymer solutions. This exhibits more liquid character in RAFT PAN polymer solutions than control PAN polymer solutions at same temperature and concentration. In dynamic tests, RAFT PAN polymer solutions gelled slower than their equivalent control PAN polymer solutions because of their longer polymer chain relaxation times. Slow gelling and higher liquid character in RAFT PAN polymer solutions can result in obtaining stronger and finer precursor fibers during wet spinning. Since RAFT PAN polymer solutions exhibit low viscosity and higher liquid character when compared to its equivalent control PAN at same concentration and temperature, these can allow a wider working window for wet spinning and can also allow higher solid content in the polymer solutions that remain easy to wet spin. This is expected to lead to compact and finer fibers with less voids and higher strength. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44273.     

Stretching-induced orientation of polyacrylonitrile nanofibers by an electrically rotating viscoelastic jet for improving the mechanical properties

An additional centrifugal field applied to an electrostatic field in a novel electrospinning technique was proposed in this study. An additional centrifugal field can not only remove bending instability of electrically charged liquid jets during the electrospinning process but can also fabricate aligned and molecularly oriented nanofibers. The results indicated that combining a strong stretching force from an additional centrifugal field and an electrostatic field can be used to align polymer chains parallel to the nanofiber axis, producing polyacrylonitrile (PAN) nanofibers with superior molecular orientation and mechanical properties. The optimal stretching force of an electrically rotating viscoelastic jet was obtained from high-speed videography and dimensionless groups (Re, We, and Oh numbers) analysis. The dichroic ratio (D) was 0.78, and the chain orientation factor (f), measured via Polarized FT-IR was 0.21. These measurements indicated an increase in the molecular orientation for the fabricated PAN nanofibers via the optimal stretching force. The elastic modulus of PAN nanofibers with f = 0.21 was 6.29 GPa and 4.55 GPa when measured by atomic force microscopy (AFM) and nanoindenter experiments, respectively. These results demonstrated that superior mechanical properties of PAN nanofibers could be improved by conducting the proposed electrospinning technique. Furthermore, carbon nanofibers produced from the optimal PAN nanofibers through the proposed method could potentially be applied for the reinforcement of composites.     

Effect of the drawing process on the wet spinning of polyacrylonitrile fibers in a system of dimethyl sulfoxide and water

The effect of the drawing process on the structural characteristics and mechanical properties of polyacrylonitrile (PAN) fibers was comparatively studied. The protofibers extruded from the spinneret were the initial phase of stretching, which involved the deformation of the primitive fiber with the concurrent orientation of the fibrils. Wet‐spun PAN fibers observed by scanning electron microscopy exhibited different cross‐sectional shapes as the draw ratio was varied. X‐ray diffraction results revealed that the crystalline orientation of PAN fibers increased with increasing draw ratio; these differences in the orientation behaviors were attributed to the various drawing mechanisms involved. The crystalline and amorphous orientations of the PAN fibers showed different features; at the same time, the tensile properties were strongly dependent on the draw ratio. However, the stream stretch ratio had most influence on the tensile strength and the orientation of PAN fibers for the selected process parameters. Electron spin resonance proved that the local morphology and segmental dynamics of the protofibers were due to a more heterogeneous environment caused by the sequence structure. Differential scanning calorimetry indicated that the size and shape of the exotherm and exoenergic reaction were strongly dependent on the morphology and physical changes occurring during fiber formation. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1026–1037, 2007     

Study of carbonization behavior of polyacrylonitrile/tin salt as anode material for lithium‐ion batteries

Using polyacrylonitrile (PAN) as a template, a composite of tin salt/PAN nanofiber is facilely produced by an electrospinning technique. Under high‐temperature heat treatment, the carbonization of PAN and the crystal growth of tin oxide proceed simultaneously to form a composite structure of tin nanoparticles wrapped in carbon nanofibers (tin@CNF). The composite structure of tin@CNF is controllable by the precursor ratio of PAN with tin salt and the carbonization temperature. The sample Sn1Pan1_700, synthesized from the precursor with weight ratio of SnCl₂:PAN = 1:1 and carbonized at 700 °C, delivers the initial capacity of 1329.8 mAh g^?1 and remains at 741.1 mAh g^?1 at the 40th cycle. The proper morphology of tin nanoparticles wrapped in carbon nanofibers plays an important role in specific capacity and cyclic performance, because the proper structure of carbon fiber hinders the aggregation of tin nanoparticles during the lithiation and delithiation processes. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016     

Solid‐state compaction and drawing of nascent reactor powders of ultra‐high‐molecular‐weight polyethylene

The continuous production of ultra‐high‐molecular‐weight polyethylene (UHMWPE) filaments was studied by the direct roll forming of nascent reactor powders followed by subsequent multistage orientation drawing below their melting points. The UHMWPE reactor powders used in this study were prepared by the polymerization of ethylene in the presence of soluble magnesium complexes, and they exhibited high yield even at low reaction temperatures. The unique, microporous powder morphology contributed to the successful compaction of the UHMWPE powders into coherent tapes below their melting temperatures. The small‐angle X‐ray scattering study of the compacted tapes revealed that folded‐chain crystals with a relatively long‐range order were formed during the compaction and were transformed into extended‐chain crystals as the draw ratio increased. Our results also reveal that the drawability and tensile and thermal properties of the filaments depended sensitively on both the polymerization and solid‐state processing conditions. The fiber drawn to a total draw ratio of 90 in the study had a tensile strength of 2.5 GPa and a tensile modulus of 130 GPa. Finally, the solid‐state drawn UHMWPE filaments were treated with O₂ plasma, and the enhancement of the interfacial shear strength by the surface treatment is presented. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 718–730, 2005     

Polyacrylonitrile solution homogeneity study by dynamic shear rheology and the effect on the carbon fiber tensile strength

Poly(acrylonitrile‐co‐methacrylic acid) (PAN‐co‐MAA)/N,N‐dimethylformamide (DMF) solutions were prepared and dynamic shear rheology of these solutions were investigated. With increasing stirring time up to 72 h at 70°C, the polymer solution became less elastic (more liquid‐like) with a ～60% reduction in the zero‐shear viscosity. Relaxation spectra of the PAN‐co‐MAA/DMF solutions yield a decrease in relaxation time (disentanglement time, τ_d), corresponding to an about 8% decrease in viscosity average molecular weight. The log‐log plot of G′ (storage modulus) versus G″ (loss modulus) exhibited an increase in slope as a function of stirring time, suggesting that the molecular level solution homogeneity increased. In order to study the effect of solution homogeneity on the resulting carbon fiber tensile strength, multiple PAN‐co‐MAA/DMF solutions were prepared, and the precursor fibers were processed using gel‐spinning, followed by continuous stabilization and carbonization. The rheological properties of each solution were also measured and correlated with the tensile strength values of the carbon fibers. It was observed that with increasing the slope of the G′ versus G″ log‐log plot from 1.471 to 1.552, and reducing interfilament fiber friction during precursor fiber drawing through the addition of a fiber washing step prior to fiber drawing, the carbon fiber strength was improved (from 3.7 to 5.8 GPa). This suggests that along with precursor fiber manufacturing and carbonization, the solution homogeneity is also very important to obtain high strength carbon fiber. POLYM. ENG. SCI., 56:361–370, 2016. © 2016 Society of Plastics Engineers     

Carbonized electrospun polyacrylonitrile nanofibers as highly sensitive sensors in structural health monitoring of composite structures

Electrospun polyacrylonitrile (PAN) nanofibers were stabilized at 280°C for 1 h in an ambient condition, and then carbonized at 850°C in inert argon gas for additional 1 h in order to fabricate highly pure carbonous nanofibers for the development of highly sensitive sensors in structural health monitoring (SHM) of composite aircraft and wind turbines. This study manifests the real‐time strain response of the carbonized PAN nanofibers under various tensile loadings. The prepared carbon nanofibers were placed on top of the carbon fiber pre‐preg composite as a single layer. Using a hand lay‐up method, and then co‐cured with the pre‐preg composites in a vacuum oven following the curing cycle of the composite. The electric wires were connected to the top surface of the composite panels where the cohesively bonded conductive nanofibers were placed prior to the tensile and compression loadings in the grips of the tensile unit. The test results clearly showed that the carbonized electrospun PAN nanofibers on the carbon fiber composites were remarkably performed well. Even the small strain rates (e.g., 0.020% strain) on the composite panels were easily detected through voltage and resistance changes of the panels. The change in voltage can be mainly attributed to the breakage/deformation of the conductive network of the carbonized PAN nanofibers under the loadings. The primary goal of the present study is to develop a cost‐effective, lightweight, and flexible strain sensor for the SHM of composite aircraft and wind turbines. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43235.