Mechanical properties and morphologies of PP/mPE/filler composites

Because of the poor impact behavior of polypropylene (PP) at low temperatures, the blending of PP with metallocene‐polymerized polyethylene (mPE) elastomers was investigated in this study. However, a reduced modulus of the overall blend was inevitable because of the addition to elastomers. To obtain a balance of the properties, we introduced rigid inorganic fillers to PP/mPE blends. The performance of the composites was characterized with tensile and Charpy notched impact tests, and the fracture morphology was examined with scanning electron microscopy. The results showed that the effects of fillers in a brittle matrix and in a ductile matrix were quantitatively different. For PP/mPE/filler ternary composites, the dependence of Young's modulus and yield strength on CaCO₃ content was not significant compared with that of PP/filler binary composites, whereas the elongation at break and tensile toughness at room temperature for PP/mPE/filler systems were more improved. The impact strength of the PP/mPE blends filled with untreated glass beads and CaCO₃ at a low temperature was lowered because of the weak interfacial bond. However, the values of the impact strength of the PP/mPE/filler composites at a low temperature remained at a high level compared with that of pure PP. In particular, a PP/mPE blend filled with surface‐treated kaolin had a higher low‐temperature impact toughness than the unfilled blend. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 3029–3035, 2002; DOI 10.1002/app.2333     

Mechanical characterization of toughened polyamide‐6 blends with metallocene copolymers

The effectiveness as impact modifier of two in situ maleated metallocene copolymers, a metallocene polyethylene, (mPE1) and a metallocene ethylene‐propylene (mEPDM) and three commercial maleated copolymers (mPE2‐g‐MA, EPDM‐g‐MA, and mEPR‐g‐MA) were studied in binary and ternary blends carried out in an intermeshing corotating twin‐screw extruder with polyamide‐6 (PA) as matrix (80 wt %). Also, the effects of the grafting degree, viscosity ratio, and crystallinity of the dispersed phases on the morphological and mechanical properties of the blends were investigated. A significant improvement of the compatibility of these grafted copolymers with PA6 was shown by FTIR spectroscopy, capillary rheometry, and scanning electron microscopy (SEM) in all reactive blends. The tensile strength values of the mEPR‐g‐MA/PA2 binary blend showed the highest strain hardening. The results obtained in this work indicated that the effectiveness of the grafted copolymers as impact modifier depends on the morphology of the blends and a combination of tensile properties of the blend components such as Young's modulus, Poisson ratio, and break stress. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

mPE弹性体增韧改性PP力学性能的研究

用茂金属聚乙烯（mPE)弹性体代替传统的弹性体,对聚丙烯（PP）的增韧改性进行了研究。探讨了橡塑比和mPE的牌号对共混物力学性能的影响;并对不同的弹性体的增韧效果做了对比研究。结果表明,与传统的弹性体相比,mPE增韧改性的PP显示出卓越的低温冲击性能。     

Effects of the viscosity ratio on polyolefin ternary blends

Polyolefin binary and ternary blends were prepared from polypropylene (PP), an ethylene–α‐olefin copolymer (mPE), and high‐density polyethylene (HDPE) on the basis of the viscosity ratio of the dispersed phase to the continuous phase. In PP/mPE/HDPE blends, fibrils were observed when the dispersed‐phase (mPE/HDPE) viscosity was less than that of PP, or when the viscosity of mPE was less than that of PP, although the viscosity of mPE/HDPE was greater than that of PP. The notched impact strength and mechanical properties such as the yield strength, flexural modulus, and hardness of PP/mPE binary blends further increased with the addition of HDPE according to the type of HDPE. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 4027–4036, 2004     

Studies on the rheological,phase morphologic,thermal and mechanical properties of poly(trimethylene terephthalate)/ethylene propylene diene monomer copolymer grafted with maleic anhydride/metallocene polyethylene blends

The rheological, phase morphologic, thermal and mechanical properties of poly(trimethylene terephthalate)/metallocene polyethylene (PTT/mPE) blends in the presence of ethylene propylene diene monomer copolymer grafted with maleic anhydride (EPDM-g-MAH) as compatibilizer are studied by means of a capillary rheometer, scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and thermogravimetric analyzer (TGA). Results suggest that the compatibility of PTT/mPE blends is improved greatly after the addition of a compatibilizer. The radius of the dispersed phase in the system decreases greatly when the compatibilizer is added into the blend. When the amount of compatibilizer exceeds 8 wt-%, the size of dispersed phase becomes larger again. This phenomena could be attributed to the higher viscosity of the EPDM-g-MAH phase, which is dispersed more difficulty in the PTT phase of lower viscosity, thus the mixing efficiency is apparently decreased during the melt blending process. Moreover, the melt viscosity of the blend reaches the maximal value in case of 4 wt-% compatibilizer content, above which it would decrease again. This result is associated with the generation of more and bigger dispersed phase inside the bulk phase, thus the grafting efficiency at the interface is decreased, which could result in lower viscosity. The DSC results suggest that the mPE component shows a nucleating effect, and could increase the overall degree and rate of PTT crystallization, while the addition of a compatibilizer might slightly diminish these effects. In addition, the blend with 4 wt-% compatibilizer shows the best thermal stability. Furthermore, the Izod impact strength and the tensile strength at room temperature of the blend are also markedly improved by the addition of a 4 8 wt-% compatibilizer.     

Studies on the rheological,phase morphologic,thermal and mechanical properties of poly(trimethylene terephthalate)/ethylene propylene diene monomer copolymer grafted with maleic anhydride/metallocene polyethylene blends

The rheological, phase morphologic, thermal and mechanical properties of poly (trimethylene terephthalate)/metallocene polyethylene (PTT/mPE) blends in the presence of ethylene propylene diene monomer copolymer grafted with maleic anhydride (EPDM-g-MAH) as compatibilizer are studied by means of a capillary rheometer, scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and thermogravimetric analyzer (TGA). Results suggest that the compatibility of PTT/mPE blends is improved greatly after the addition of a compatibilizer. The radius of the dispersed phase in the system decreases greatly when the compatibilizer is added into the blend. When the amount of compatibilizer exceeds 8 wt-%, the size of dispersed phase becomes larger again. This phenomena could be attributed to the higher viscosity of the EPDM-g-MAH phase, which is dispersed more difficulty in the PTT phase of lower viscosity, thus the mixing efficiency is apparently decreased during the melt blending process. Moreover, the melt viscosity of the blend reaches the maximal value in case of 4 wt-% compatibilizer content, above which it would decrease again. This result is associated with the generation of more and bigger dispersed phase inside the bulk phase, thus the grafting efficiency at the interface is decreased, which could result in lower viscosity. The DSC results suggest that the mPE component shows a nucleating effect, and could increase the overall degree and rate of PTT crystallization, while the addition of a compatibilizer might slightly diminish these effects. In addition, the blend with 4 wt-% compatibilizer shows the best thermal stability. Furthermore, the Izod impact strength and the tensile strength at room temperature of the blend are also markedly improved by the addition of a 4–8 wt-% compatibilizer.     

Structure and performance of impact modified and oriented sPS/SEBS blens

Blends of syndiotactic styrene/p‐methyl styrene copolymer (SPMS) and poly (styrene)‐block ‐ploy(ethene‐co‐butylene)‐block‐polystyrene (SEBS) as well as theiruniaxial drwing behavior andd performance were investigated. Mixing was performed using a batch mixer at 280°C. Morphology was evaluted using scanning electron microscopy (SEM).Thermal properties, orientation and tensile properties were determined using differential scanning calorimetry (DSC), the spectrographic birefringence technique, and a tensile testing machine, respectively. The blends of SPMS/SEBS, 90/10 and 80/20 showed a two‐phase structure with an SEBS disperse phase in SPMS matrix. The average sizes of the SEBS paticles and tensile properties of the blends were affected by blending time and compositions. No significant effects on the modulus and strength were observed for the blends containing 10%SEBS or below. The quenched SPMS and SPMS/SEBS (90/10) blends were drawn at 110°C. and their crystallinity and orientation development compared. These were similar for both samples at low draw rations (<3.2), but were much faster for SPMS at higher draw ratios. The orientation process is shown to substantially invrease the strength and modulus in the drawing direction for SPMS and the blends. The toughness (energy under the stress‐strain curve) increased upon addition of SEBS and orientation, with a marked effect of the latter. SEM observation reveals that the dispersed SEBS has been extended to about the same draw ratio as the bulk blend in the drawn blends, indicating effcient stress transfer at the interface.     

茂金属聚乙烯的共混改性研究

对三种茂金属聚乙烯 (mPE)做了DSC研究。将茂金属聚乙烯同传统聚烯烃 (HDPE ,PP ,LDPE)进行了共混研究 ,结果表明mPE的加入提高了LDPE的拉伸性能 ,使HDPE和PP的拉伸强度下降 ,但mPE含量在 2 0 %～2 5 %的范围内 ,拉伸强度和断裂伸长率下降很小。mPE的加入大大提高了PP和HDPE的冲击性能。对mPE/LDPE共混物吹膜进行了研究 ,测定了共混物的熔体流动速率 ,探索了吹膜的工艺条件 ,以及薄膜的拉伸性能、撕裂性能与共混组成比的关系。     

玻纤增强茂金属聚乙烯弹性体改性聚丙烯的研究

采用短玻纤（SGF）对PP／茂金属聚乙烯弹性体（mPE）共混物进行增强,制得PP／mPE/SGF三元共混复合材料,分别对PP／mPE二元共混物和PP／mPE/SGF三元共混复合材料的力学性能进行了研究。探讨了弹性体用量、SGF的用量和表面处理对共混物和复合材料拉伸性能、低温冲击韧性和蠕变性能的影响。结果表明,PP／mPE/SGF三元共混复合材料同时具有良好的刚性和韧性。     

Competing effect between filled glass bead and induced β crystal on the tensile properties of polypropylene/glass bead blends

The blends of the polypropylene (PP‐1) with various glass bead contents were prepared via melt blending. Differential scanning calorimetry (DSC) and wide‐angle X‐ray diffraction (WAXD) results indicated that the β crystal existed in PP‐1 and increased with increasing glass bead content up to 6 wt %. It was generally known that the stiffness of a polymer increased with introducing rigid particles, and the stiffness of the β crystal was less than that of the α crystal. This competing effect thus leads to the tensile modulus of PP‐1/glass bead blend decreasing with increasing glass bead content up to 6 wt %; thereafter, it increased with increasing glass bead content. For the purpose of comparison, the polypropylene (PP‐2) without the β crystal was employed to blend with glass bead. The tensile tests showed that the modulus of the PP‐2/glass bead blend increased continuously with increasing glass bead content. This result further supported that the tensile modulus behavior of PP‐1/glass bead blends resulted from the competing between the filled glass bead and the induced β crystal. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 1729–1733, 2005     

Melting behavior and isothermal crystallization kinetics of polypropylene/metallocene‐catalyzed polyethylene elastomer blends

Polypropylene (PP)/metallocene‐catalyzed polyethylene elastomer (mPE) blends were prepared in a twin‐screw extruder. The melting behavior, crystallization behavior, and isothermal crystallization kinetics of the blends were studied with differential scanning calorimetry. The results showed that PP and mPE were partially miscible and that the addition of mPE shifted the melting peak of PP to a lower temperature but the crystallization temperature to a higher temperature, demonstrating a dilution effect of mPE on PP. The isothermal crystallization kinetics of the blends were described with the Avrami equation. The values of the Avrami exponent indicated that the nucleation mechanism of the blends was heterogeneous, the growth of spherulites was almost three‐dimensional, and the crystallization mechanism of PP was not affected much by mPE. At the same time, the Avrami exponents of the blends were higher than that of pure PP, and this showed that the addition of mPE helped PP to form more perfect spherulites. The crystallization rate of PP was increased by mPE because the dilution effect of mPE on PP increased the mobility of PP chains. The crystallization activation energy was estimated with the Arrhenius equation, and the nucleation constant was determined by the Hoffman–Lauritzen theory. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Phase morphology,thermomechanical, and crystallization behavior of uncompatibilized and PP‐g‐MAH compatibilized polypropylene/polystyrene blends

In this article, we discuss the phase morphology, thermal, mechanical, and crystallization properties of uncompatibilized and compatibilized polypropylene/polystyrene (PP/PS) blends. It is observed that the Young's modulus increases, but other mechanical properties such as tensile strength, flexural strength, elongation at break, and impact strength decrease by blending PS to PP. The tensile strength and Young's modulus of PP/PS blends were compared with various theoretical models. The thermal stability, melting, and crystallization temperatures and percentage crystallinity of semicrystalline PP in the blends were marginally decreased by the addition of amorphous PS. The presence of maleic anhydride‐grafted polypropylene (compatibilizer) increases the phase stability of 90/10 and 80/20 blends by preventing the coalescence. Hence, finer and more uniform droplets of PS dispersed phases are observed. The compatibilizer induced some improvement in impact strength for the blends with PP matrix phase, however fluctuations in modulus, strength and ductility were observed with respect to the uncompatibilized blend. The thermal stability was not much affected by the addition of the compatibilizer for the PP rich blends but shows some decrease in the thermal stability of the blends, where PS forms the matrix. On the other hand, the % crystallinity was increased by the addition of compatibilizer, irrespective of the blend concentration. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42100.     

Rheological behavior of polyester blend and mechanical properties of the polypropylene–polyester blend fibers

The article deals with method of preparation, rheological properties, phase structure, and morphology of binary blend of poly(ethylene terephthalate) (PET)/poly(butylene terephthalate) (PBT) and ternary blends of polypropylene (PP)/(PET/PBT). The ternary blend of PET/PBT (PES) containing 30 wt % of PP is used as a final polymer additive (FPA) for blending with PP and subsequent spinning. In addition commercial montane (polyester) wax Licowax E (LiE) was used as a compatibilizer for spinning process enhancement. The PP/PES blend fibers containing 8 wt % of polyester as dispersed phase were prepared in a two‐step procedure: preparation of FPA using laboratory twin‐screw extruder and spinning of the PP/PES blend fibers after blending PP and FPA, using a laboratory spinning equipment. DSC analysis was used for investigation of the phase structure of the PES components and selected blends. Finally, the mechanical properties of the blend fibers were analyzed. It has been found that viscosity of the PET/PBT blends is strongly influenced by the presence of the major component. In addition, the major component suppresses crystallinity of the minor component phase up to a concentration of 30 wt %. PBT as major component in dispersed PES phase increases viscosity of the PET/PBT blend melts and increases the tensile strength of the PP/PES blend fibers. The impact of the compatibilizer on the uniformity of phase dispersion of PP/PES blend fibers was demonstrated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4222–4227, 2006     

Effect of dynamic crosslinking on tensile yield behavior of polypropylene/ethylene‐propylene‐diene rubber blends

Tensile yield behavior of the blends of polypropylene (PP) with ethylene‐propylene‐diene rubber (EPDM) is studied in blend composition range 0–40 wt % EPDM rubber. These blends were prepared in a laboratory internal mixer by simultaneous blending and dynamic vulcanization. Vulcanization was performed with dimethylol phenolic resin. For comparison, unvulcanized PP/EPDM blends were also prepared. In comparison to the unvulcanized blends, dynamically vulcanized blends showed higher yield stress and modulus. The increase of interfacial adhesion caused by production of three‐dimensional network is considered to be the most important factor in the improvement. It permits the interaction of the stress concentrate zone developed at the rubber particles and causes shear yielding of the PP matrix. Systematic changes with varying blend composition were found in stress‐strain behavior in the yield region, viz., in yield stress, yield strain, width of yield peak, and work of yield. Analysis of yield stress data on the basis of the various expressions of first power and two‐thirds power laws of blend compositions dependence and the porosity model led to consistent results from all expression about the variation of stress concentration effect in both unvulcanized and vulcanized blend systems. Shapes and sizes of dispersed rubber phase (EPDM) domains at various blend compositions were studied by scanning electron microscopy. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2104–2121, 2000     

Thermoplastic biodegradable material elaborated from unripe banana flour reinforced with metallocene catalyzed polyethylene

To meet the challenge of procuring new sources of natural polymers without affecting the demands for food crops, a thermoplastic unripe banana flour (TPF) was produced, characterized, and blended with metallocene‐catalyzed polyethylene (mPE). Both the pulp and peels of unripe banana were used to produce flour, whose stability and thermoplastic properties allowed blending with mPE in high proportions, that is, 50, 60, 70, and 80%. The blends were injection molded, and the thermal, mechanical, microstructural, and infrared spectral properties of the resulting samples were characterized. The blend containing 50% TPF yielded a robust, elastic, and nonbrittle material. Maleic anhydride grafting on mPE (mPE‐g‐MA) promoted interphase adhesion of the polymers and homogeneity in the blends. Grafting also influenced the mechanical, thermal, and microstructural properties of the blends. The characteristics of the blends make them ideal for designing biodegradable plastics while exploiting banana peels, which are usually considered agricultural waste. POLYM. ENG. SCI., 55:866–876, 2015. © 2014 Society of Plastics Engineers     

Dynamically cured polypropylene/Novolac blends compatibilized with maleic anhydride‐g‐polypropylene

In this article, the dynamic vulcanization process was applied to polypropylene (PP)/Novolac blends compatibilized with maleic anhydride‐grafted PP (MAH‐g‐PP). The influences of dynamic cure, content of MAH‐g‐PP, Novolac, and curing agent on mechanical properties of the PP/Novolac blends were investigated. The results showed that the dynamically cured PP/MAH‐g‐PP/Novolac blend had the best mechanical properties among all PP/Novolac blends. The dynamic cure of Novolac improved the modulus and stiffness of the PP/Novolac blends. The addition of MAH‐g‐PP into dynamically cured PP/Novolac blend further enhanced the mechanical properties. With increasing Novolac content, tensile strength, flexural modulus, and flexural strength increased significantly, while the elongation at break dramatically deceased. Those blends with hexamethylenetetramine (HMTA) as a curing agent had good mechanical properties at HMTA content of 10 wt %. Scanning electron microscopy (SEM) analysis showed that dynamically cured PP/MAH‐g‐PP/Novolac blends had finer domains than the PP/MAH‐g‐PP/Novolac blends. Thermogravimetric analysis (TGA) results indicated that the incorporation of Novolac into PP could improve the thermal stability of PP. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Nanocomposites of PLA/PP blends based on sepiolite

In the present study, the effectiveness of four polymers grafted with maleic anhydride used as compatibilizers in blends with poly(lactic acid) and its composites with sepiolite as matrices was evaluated in terms of transmission and scanning electron microscopy, oscillatory shear flow and tensile properties. Two polypropylenes were used as dispersed phases in the blends prepared in a corotating twin-screw extruder. Results showed that the compatibilized blends prepared without clay have higher susceptibility to isothermal degradation and higher tensile toughness than those prepared with sepiolite. The blend with the grafted metallocene polyethylene as compatibilizer exhibited the highest tensile toughness. The composites based on polyblends with polypropylene displayed lower tensile strength and Young’s modulus values, increased values of elongation at break, tensile toughness, complex viscosity, and storage modulus compared to those of the nanocomposite of PLA. These results are related to the clay dispersion, to the type of morphology of the different blends, to the grafting degree of the compatibilizers, and to the migration of the sepiolite toward the PP interface.     

Processability and mechanical properties for binary blends of PP and LLDPE produced by metallocene catalyst

Processability at extrusion coating and mechanical properties of the films obtained are investigated by means of linear and nonlinear rheological measurements and tensile tests for blends of polypropylene (PP) and linear low‐density polyethylene (LLDPE). Both materials are produced by metallocene catalyst. The processability of PP is found to be improved by the addition of LLDPE; the blend shows low level of motor torque and head pressure in an extruder and small level of neck‐in as compared with pure PP. Further, the anisotropy of ultimate tensile strength, which is prominent for PP, is reduced by blending with LLDPE. As a result, the blend having 20 wt % of LLDPE shows appropriate properties in the molten state for extrusion coating and in the solid state as a film. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of flexibility of ethylene vinyl acetate and crystallization of polypropylene on the mechanical properties of i‐PP/EVA blends

Polymer blend technology has been widely used for the past several years for the modification or enhancement of mechanical properties of polymers to obtain an overall balance of properties over those of the constituents. Despite its interesting mechanical and thermal properties, the impact strength of polypropylene leaves wide scope for improvement. A series of blends of ethylene vinyl acetate (EVA) copolymer with an impact grade of isotactic polypropylene (i‐PP) were prepared by single screw extrusion at 0–0.32 volume fraction of the dispersed phase. The mechanical properties such as tensile behavior, elongation‐at‐break, and impact strength of these blends systems as well as crystallinity were evaluated. Crystallinity data have been used in greater depth to support the mechanical properties. Differential scanning calorimetry studies conducted to study the modification in crystallinity of the crystalline component, i‐PP, of the blend revealed that the rubber component of the blend enhanced the crystallinity of i‐PP phase by providing sites for nucleation. Tensile modulus and strength decreased while the impact strength and breaking elongation enhanced with blending elastomer concentration. The improved properties of these PP/EVA blends are encouraging for carrying out further work on this system (composites) and suggest potential high impact strength applications for PP. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effects of dispersed phase composition on thermoplastic polyolefins

Ternary blends of polypropylene (PP), ethylene–octene copolymer (mPE), and high‐density polyethylene (HDPE) were prepared based on the phase behavior and physical properties of mPE/HDPE binary blends, and the results were interpreted in terms of morphology and both rheological and mechanical properties of the ternary blends as well as the binary blends. It was found that when mPE encapsulates HDPE in the PP matrix, compared to the encapsulation of mPE by HDPE, better blend properties were obtained, presumably because of the compatibilizing effect of mPE between PP and HDPE. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 179–188, 2004