A COMPARTMENTAL MODEL OF THIN-LAYER DRYING KINETICS OF ROUGH RICE

Rough rice at about 21% (wet basis) was dried at various conditions of temperatures and evaporating capacities of air. The influence of both parameters on drying rate has been studied. At high temperatures, high drying rates can be achieved with low evaporating capacities. In addition, desorption isotherms of rough rice were measured at 35, 60 and 85°C and the experimental isotherms data were fitted using a modified Pfost equation.

A compartmental model was developed to simulate the grain moisture content. Heat and mass transfer coefficients were optimized using a Nelder & Mead method. Internal mass transfer coefficient was written as an exponential function of the average moisture content and temperature of the grain and the external mass transfer coefficient as a function of air temperature. The compartmental approach predicts very well the average moisture content with a mean error of about 5% in static and dynamic conditions.     

IMPROVED HEAT AND MASS TRANSFER MODELS TO PREDICT GRAIN QUALITY

ABSTRACT

This paper reviews a recent development in the heat and moisture transfer modeling for drying single layes of agricultural grains. A diffusion model with time-varying boundary condition predicts the complex shape of the drying curve well. A conduction model with evaporating boundary condition, when used with the Gamson correlation for convective heat transfer coefficient, accurately predicts experimental grain surface temperature. The new modewls were tested experimentally, drying wheat and barley in a thin-layer dryer useing 40 to 175 c air and the initial moisture ranging from 0.20 to 0.40 (decimal dry basis). It is shown that grain temperatures calculated by the conduction heat equation, when used in conjunction with a probit-type germination loss model, predict germination values different from those predicted by the lump heat equation.     

MODELING OF ROUGH RICE DRYING IN THIN VERTICAL COLUMNS

ABSTRACT

The solution of classical diffusion equation based on the assumption of average moisture diffusion coefficient did not adequately represent natural convection drying of rough rice in thin vertical columns exposed on both sides to hot air. Instantaneous moisture diffusivity coefficients determined from experimental drying curves decreased continuously with an increase in exposure duration and were linearly related to moisture ratio. The proponionality constant which was called apparent moisture diffusion coefficient was distinctly related to air temperature, relative humidity, and initial moisture content of rough rice. The modified moisture diffusion model using the instantaneous moisture diffusion coefficient was found to best represent the moisture removal from bulk rough rice.     

DRYING OF PULP AND PAPER SLUDGE IN A PULSED FLUID BED DRYER

ABSTRACT

Hydrodynamics and drying kinetics for the pulp and paper primary sludge dried in a pulsed fluid bed dryer with relocated air stream are presented. Batch experiments have indicated that drying of disintegrated sludge to the required 12% moisture content takes place during the first drying period at practically constant material temperature close to the wet bulb temperature with respect to the inlet air conditions. Equations were developed for pressure drop, minimum pulsed-fluidization velocity, dynamic bed height, and volumetric mass transfer coefficient. Continuous experiments under drying conditions determined from the average residence time concept have confirmed that transportation of disintegrated sludge along the dryer follows the plug flow model.

     

Coupling CFD and Diffusion Models for Analyzing the Convective Drying Behavior of a Single Rice Kernel

The drying behavior of a single rice kernel subjected to convective drying was analyzed numerically by solving heat and moisture transfer equations using a coupled computational fluid dynamics (CFD) and diffusion model. The transfer coefficients were computed simultaneously with the external flow field and the internal diffusive field of the grain. The model was validated using results of a thin-layer drying experiments from the literature. The effects of velocity and temperature of the drying air on the rice kernel were analyzed. It was found that the air temperature was the major variable that affected the drying rate of the rice kernel. The initial drying rates (in first 20 min) were 7, 12, and 19% per hour at inlet air temperatures of 30, 45, and 60 ^° C, respectively. Important temperature gradients within the grain existed only in the first few minutes of the drying process. The moisture content gradients reached a maximum value of 11.7% (db) mm ^?1 at approximately 45 min along the short axis in the thickness direction. The variation in the inlet air velocity showed a minor effect on the drying rate of the rice kernel. The heat and mass transfer coefficients varied from 16.57 to 203.46 W·m ^?2·K ^?1 and from 0.0160 to 0.1959 m·s ^?1, respectively. The importance of the computation of the transfer coefficients with the heat and mass transfer model is demonstrated.     

MODEL SELECTI0N IN AIR DRYING OF FOODS

ABSTRACT

The purpose of this investigation is to compare various drying models with respect to (a) the accuracy in calculating the material moisture content and temperature versus time and (b) the computation time required.

Mechanistic as well as phenomenological heat and mass transfer models are considered. The mechanistic models are formulated by considering different combinations of mechanisms between (1) moisture diffusion in the solid towards its external surface (2) vaporization and convective transfer of the vapor into the air stream (3) convective heat transfer from the air to the solid's surface (4) conductive heat transfer within the solid mass. The phenomenological model incorporates the drying constant while the mechanistic models incorporate the mass diffusivity, the mass transfer coefficient in the air boundary layer, the thermal conductivity, and the heat transfer coefficient in the air boundary layer.

The proposed methodology is applied to experimental data of four vegetables, namely, potato, onion, carrot, and green pepper. The experiments involve three thickness levels, five temperatures, three water activities, and three air velocities. The results obtained concern (a) the standard deviations between experimental and calculated values of material moisture content andtemperature, which, in combination with the computation time, are the necessary information for model selection for a special application, and (b) the model parameter estimates which are necessary to use the selected model.     

THIN-LAYER DRYING CHARACTERISTICS OF ROUGH RICE AT LOW AND HIGH TEMPERATURES

Abstract

Thin-layer drying characteristics of rough rice were determined at temperature ranging from 11.8 to 51 °C and for relative humidities ranging from 37.1% to 91.3%, with initial moisture contents in the range of 24.7 to 41.6% dry basis. An oven, a self contain air conditioning unit, recently developed in Japan, was used for this experiments. With this apparatus, very smooth drying curves were obtained. The data of sample weight, and dry and wet bulb temperatures of the drying air were recorded continuously throughout the drying period for each test. The drying process was terminated when the moisture content change in 24 h was less than 0.2 % d.b. (weight change was less than 0.05 g). The final points were recorded as the dynamic equilibrium moisture contents.

The drying data were than fitted to the Page model. The model gave a very good fit for the moisture content with an average standard error of 0.294 % d.b? Both the drying parameters, K and N, are function of drying air temperature and relative humidity. The effect of variable initial moisture content was also described effectively by the empirical Page model. The drying time employed had a large effect on the K and N values. The results presented here, over typically 5 day drying, will be useful in the long term moisture transfer process occurring during ventilated storage.     

Multiscale and multilayer structural modeling and simulation on drying of grain packing porous media

ABSTRACT

Aiming at the problem of multilayer physical structure for the skeleton of porous media, a multiscale and multilayer structural model of heat and mass transfer processes for drying of grain packing porous media was established by applying the pore network method and multiscale theory. An experimental study on rice drying was conducted in order to validate this model. The simulation and experimental results indicated that the established model could explain the mechanical properties of rice drying well. The rate of heat transfer was faster than the rate of mass transfer and there was a higher moisture gradient inside the rice grain. The diffusion coefficient of rice embryo played an important role in the drying process, and whose effect on drying was larger than the diffusion coefficient of rice hull and chaff. The moisture was imprisoned effectively inside the rice when the diffusion coefficient of rice embryo was very small.     

THIN LAYER AND DEEP BED DRYING OF LONG GRAIN ROUGH RICE

ABSTRACT

The paper presents new data for thin-layer drying characteristics of Thai long grain rough rice measured under various conditions of drying air temperature (35 to 60?°C), drying air relative humidity (30 to 70 % ) and the initial moisture content of rough rice (20 to 40 % dry basis). Empirical equations were developed using the instantaneous weight, the weight loss and drying time, with temperature, relative humidity and initial moisture content of rough rice as the independent variables. A computer program was developed to simulate the deep-bed drying process. The thin-layer drying equation developed before was used in the computer simulation. Experimental data from the fixed bed dryer were compared with the results from the calculation.     

DRYING CHARACTERISTICS OF THE HAZELNUT

Abstract

Equilibrium moisture content isotherms for Spanish hazelnut (Corylus avellana L.) at different temperatures (30°C-80°C) were determined using static gravimetric method. Thin layer drying experiments were done with forced air circulation and were conducted with different operating conditions to determine the drying characteristics of hazelnuts. The effect of air temperature (30°C-70°C), air velocity (0.5 m/s - 2 m/s) and drying bed loading density (50 kg/m² - 150 kg/m²) on drying of unshelled and shelled hazelnuts was studied. Six mathematical models were used to fit the experimental equilibrium moisture content data, from which the G.A.B. model was found to give the best fit. Diffusion coefficients were determined by fitting experimental thin-layer drying curves to the Fick's diffusion model. Variation of the effective diffusion coefficient with temperature was of the Arrhenius type. The Page equation was found to describe adequately the thin layer drying of hazelnut. Page equation drying parameters k and n were correlated with air temperature and relative humidity.     

Influence of Drying Conditions on the Processing Quality of Rough Rice

ABSTRACT

The purpose of this study is to examine the influence of drying conditions on paddy mechanical behavior, evaluated by the evolution of the percentage of broken kernels during drying. Results show that air temperature alone cannot explain the observed quality degradation of rice during drying. The drying rate and the drying time are mainly influenced by the air temperature, and to a lesser extent, by the evaporating capacity of air at low temperatures. The percentage of broken kernels increases very rapidly with the evaporating capacity of drying air.     

SUPERHEATED STEAM IMPINGEMENT DRYING OF TORTILLA CHIPS

ABSTRACT

Low-fat snack products are the driving forces for the drying of tortilla chips before frying. Super-heated steam impingement drying of foods has the advantage of improved energy efficiency and product quality. The temperature profile, drying curves, and the physical properties (shrinkage, crispiness, starch gelatinization and microstructure) of tortilla chips dried at different superheated steam temperatures and heat transfer coefficients were measured. Results indicated that the steam temperature had a greater effect on the drying curve than the heat transfer coefficient within the range of study. The microstructure of the samples after steam drying showed that higher steam temperature resulted in more pores and coarser appearance. The modulus of deformation and the shrinkage of tortilla chips correlated with moisture content. A higher steam temperature caused less shrinkage and a higher modulus of deformation. The pasting properties showed that samples dried under a higher steam temperature and a higher heat transfer coefficient gelatinized less during drying and had a higher ability to absorb water. Comparison of the superheated steam drying and air drying revealed that at elevated temperatures the superheated steam provided higher drying rates. Furthermore, there was a less starch gelatinization associated with air drying compared to superheated steam drying.     

DEHUMIDIFICATION DRYING OF HIGH-MOISTURE ROUGH RICE IN A RADIAL-FLOW,CIRCULAR BIN

Abstract

An experimental radial-flow, circular bin dryer with a dehumidifier was fabricated and tested for rough rice drying. Results showed that high-moisture paddy could be dried to 14% moisture content (wet basis) over a 24 h drying span at an average drying rate of 0.5%/h. The open-cycle system's specific moisture extraction rate and the dehumidifier's coefficient of performance were within the usual range of values cited for similar conventional systems or equipment. The quality of the dehumidifier-dried and naturally dried paddy was similar with respect to minimum grain Assuring, The system was found to be a technically feasible, more energy-efficient and safer alternative to electrical resistance heating in the conditioning of ambient air for drying under humid tropical conditions.     

THE INFLUENCE OF AIR TEMPERATURE ON EFFECTIVE DIFFUSION COEFFICIENT OF MOISTURE IN THE FALLING RATE PERIOD

ABSTRACT

The convection drying of spheres of Al-Ni catalyst and thin clay plate was investigated on a laboratory scale. The aim of the investigation was to determine the mechanism of moisture transfer within the firm sample skeleton.

By measuring the mass loss and the surface temperature of the samples during the drying process, basic dependencies necessary to describe the process kinetics was obtained. Found functional dependencies show high level of correlation with experimental data. Exponential model parameters are dependent of air temperature and velocity, and the type of the examined material.

The applicability of the chosen model to describe the drying kinetics is proven regardless of drying material origin and geometry, The comparison of different drying experiment and determination of the average diffusional coefficient at given experimental conditions is enabled.     

PERFORMANCE ANALYSIS OF A DOUBLE-DECK CONVEYOR DRYER - A COMPUTATIONAL APPROACH

ABSTRACT

This paper illustrates the use of numerical simulation models for evaluating the performance of a moving bed dryer. A finite-volume method is employed in developing a steady state, two-dimensional numerical model for a double-deck conveyor dryer. Using this numerical model, variations in the product moisture content and temperature along the length and across the height of the product beds are predicted. Similarly, the resulting variations in the temperature and relative humidity of the drying air are predicted in the entire two-dimensional domain of a dryer. Effect of air-to-product mass flow ratio and product residence lime on the average moisture content of the outgoing product are also evaluated for three different drying air temperatures.     

IMPACT OP PROCESS PARAMETERS ON THE NUTRITIONAL VALUE OF CONVECTIVELY DRIED GRAINS

ABSTRACT

The effects of air temperature, air flow rate, residence time and moisture content on selected mechanical, chemical and biological properties of grain were investigated experimentally. It was found that for selection of approprtate conditions for grain drying the two most important foctors are: the moisture content of grain and the drying air temperature. This study suggests the ranges of these parameters depending on the expected utilization of the dried product.     

Effect of Fluidized Bed Drying Temperature on Various Quality Attributes of Paddy

Abstract

As reported by many researchers, it was found that fluidized bed paddy drying using high drying air temperatures of over 100°C affected the head rice yield and whiteness of dried rice. However, only a few studies on fluidized bed paddy drying with drying air temperatures below 100°C were so far reported. The main objective of this work was therefore to study the effect of fluidized bed drying air temperature on various quality parameters of Suphanburi 1 and Pathumthani 1 Indica rice. Paddy was dried from the initial moisture contents of 25.0, 28.8, and 32.5% dry basis to 22.5 ± 1.2% dry basis using inlet drying air temperatures between 40 and 150°C at 10°C/step. After fluidized bed drying, paddy was tempered and followed by ambient air aeration until its final moisture content was reduced to 16.3 ± 0.5% dry basis. The results showed that the head rice yield of Suphanburi 1 was significantly related to the inlet drying temperature and initial moisture content whilst there was no significant relationship between the head rice yield, drying temperature and initial moisture content for Pathumthani 1. The whiteness of the two rice varieties was slightly decreased with increase in drying air temperature and initial moisture content. It was also found that the hardness of both cooked rice varieties exhibited insignificant difference (p < 0.05) comparing to rewetted rice, which was gently dried by ambient air aeration in thin layer. The thermal analysis by DSC also showed that partial gelatinization occurred during drying at higher temperatures. Using inlet drying air temperatures in the range of 40–150°C therefore did not affected the quality of cooked rice and paddy. The milling quality of paddy was also well maintained.     

Stochastic Modelling of Grain Moisture Content.in Near-Ambient Drying

ABSTRACT

A stochastic analytical model was developed to describe the mass transfer in a thin layer of grain ventilated with unheated air. As an excitation to the drying system, a stochastic analytical model of variations in ambient air temperature and relative humidity during the drying period, based on a sine function. was used. Mean. carrelation function, variance and the standard deviation were determined for main moisture content treated as a random process. The stochastic models of variations in air temperature and relative humidity were fined to the observed historical data. The standard deviation and m ean of grain moisture content calculated from the developed analytical model were compared to changes in mean and the standard deviation obtained from the numerical deterministic model of mass transfer and hourly weather data from 17 year.     

Evaporation Kinetics of Single Droplets Containing Dissolved Bioaiass

ABSTRACT

Luikov approach was applied to predict drying time and temperature of a droplet containing liquid substrate of entobacterin in the falling drying rate period. Analytical expressions describing both average and local temperatures of the particle in the drying process were derived and solved. Constants necessary to solve the equations, describing certain material properties and material moisture bonding were found in simple experiments. An experimental relationship of Rebinder number and moisture content of the material enabled to calculate changes of average droplet temperature in the falling drying rate period. Analytical solutions of heat transfer equations for shrinkage core model both for a linear and exponential change of moisture content of the droplet in the drying process were delivered. Employing experimental heat transfer coefficient, drying time and droplct temperature field were determined. Comparison of experimental and predicted drying times as well as droplet temperatures shows small discrepancy. Results obtained can be used to predict quality of labile products in the course of drying.     

DEVELOPMENT OF THE CHARACTERISTIC DRYING CURVE FOR CASSAVA CHIPS IN MONOLAYER

ABSTRACT

Drying kinetic curves and modelling for cassava chips were determined using a pilot-size air dryer. Operating conditions involved temperatures ranging from 35 to 90 ° C, air flow velocities from 0.5 to 2.0 m/ s, and air moisture content from 0.005 to 0.060 kg water/ kg dry air. Sorption isotherms at temperatures of 23, 45 and 60 ° C were obtained. Results for the drying experiments can be used to calculate the optimal drying conditions for dehydration of cassava roots in multilayers