A soft‐switching high step‐up DC‐DC converter with a single magnetic component

A soft‐switching high step‐up DC‐DC converter with a single magnetic component is presented in this paper. The proposed converter can provide high voltage gain with a relatively low turn ratio of a transformer. Voltage doubler structure is selected for the output stage. Due to this structure, the voltage gain can be increased, and the voltage stresses of output diodes are clamped as the output voltage. Moreover, the output diode currents are controlled by a leakage inductance of a transformer, and the reverse‐recovery loss of the output diodes is significantly reduced. Two power switches in the proposed converter can operate with soft‐switching due to the reflected secondary current. The voltages across the power switches are confined to the clamping capacitor voltage. Steady‐state analysis, simulation, and experimental results for the proposed converter are presented to validate the feasibility and the performance of the proposed converter. Copyright © 2012 John Wiley & Sons, Ltd.     

Analysis and design of an active‐clamping zero‐voltage‐switching isolated inverse‐SEPIC converter

This paper presents an active‐clamping zero‐voltage‐switching (ZVS) isolated inverse‐SEPIC converter. The high voltage spikes when turning off the switches are eliminated. The energies stored in the parasitic elements can be recycled to achieve the ZVS of switches. Therefore, the conversion efficiency increases substantially, yet with a reduced circuit cost. Detailed analysis and design of the proposed topology are described. Experimental results are recorded for a prototype converter with a DC input voltage ranging from 130 to 180 V, an output voltage of 12 V and a rated output power of 120 W, operating at a switching frequency of 65 kHz. The average active‐mode efficiency is above 88%. Copyright © 2010 John Wiley & Sons, Ltd.     

An active‐clamping zero‐voltage‐switching flyback converter with integrated transformer

This paper proposes an active‐clamping flyback converter using an integrated transformer. The proposed converter is composed of two active‐clamp flyback converters. The presented converter can balance the total load current between secondary sides of two transformers so that the rectifier diode conduction loss is reduced. Also, the main switch of one converter is the auxiliary switch for the other converter, so that only two switches are required and both can achieve zero‐voltage‐switching operation. The two transformers are integrated into one magnetic core; therefore, the volume and copper loss of transformer can be reduced. Detailed analysis and design of this integrated magnetic active‐clamping flyback converter are described. Experimental results are recorded for a prototype converter with an AC input voltage ranging from 85 to 135 V, an output voltage of 24 V and an output current of 5 A, operating at a switching frequency of 100 kHz. Copyright © 2014 John Wiley & Sons, Ltd.     

Implementation of parallel zero‐voltage switching converter with series‐connected transformers

This paper presents a parallel zero‐voltage switching (ZVS) DC–DC converter with series‐connected transformers. In order to increase output power, two transformers connected in series are used in the proposed converter. Two buck‐type converters connected in parallel have the same switching devices. The primary windings of series‐connected transformers can achieve the balanced secondary winding currents. The current doubler rectifiers with ripple current cancellation are connected in parallel at the output side to reduce the current stress of the secondary winding. Thus, the current ripple on the output capacitor is reduced, and the size of the output choke and output capacitor are reduced. Only two switches are used in the proposed circuit instead of four switches in the conventional parallel ZVS converter to achieve ZVS and output current sharing. Therefore, the proposed converter has less power switches. The ZVS turn‐on is implemented during the commutation stage of two complementary switches such that the switching losses and thermal stresses on the semiconductors are reduced. Experimental results for a 528‐W (48 V/11 A) prototype are presented to prove the theoretical analysis and circuit performance. Copyright © 2011 John Wiley & Sons, Ltd.     

A high step‐up half‐bridge DC/DC converter with a special coupled inductor for input current ripple cancelation and extended voltage doubler circuit for power conditioning of fuel cell systems

This paper presents a high step‐up soft switched dc–dc converter having the feature of current ripple cancelation in the input stage that is specialized for power conditioning of fuel cell systems. The converter comprises a special half‐bridge converter and a rectifier stage based upon the voltage‐doubler circuit, in which the coupled‐inductor technology is amalgamated with switched‐capacitor circuit. The input current with no ripple is the principal characteristics of this topology that is achieved by utilizing a small coupled inductor. In addition, the low clamped voltage stress across both power switches and output diodes is another advantage of the proposed converter, which allows employing the metal–oxide–semiconductor field‐effect transistors with minuscule on‐state resistance and diodes with lower forward voltage‐drop, and thereby, the semiconductors' conduction losses diminish considerably. The inherent nature of this topology handles the switching scheme based on the asymmetrical pulse width modulation in order for switches to establish the zero voltage switching, leading to lower switching losses. Besides, because of the absence of the reverse‐recovery phenomenon, all diodes turn off with zero current switching. At last, a 250‐W laboratory prototype with the input voltage 24 V and output voltage 380 V is implemented to verify the especial features of the proposed converter. Copyright © 2015 John Wiley & Sons, Ltd. Copyright © 2015 John Wiley & Sons, Ltd.     

A novel active‐clamp zero‐voltage‐switching buck‐boost converter

An active‐clamp zero‐voltage‐switching (ZVS) buck‐boost converter is proposed in this paper to improve the performance of converter in light load condition. By employing a small resonant inductor, the ZVS range of switches could be adjusted to very light load condition. Moreover, 2 clamping capacitors are added in the converter to eliminate the voltage spike on the switches during transition. The operating principle of the proposed converter is analyzed, and the optimal design guide for full range ZVS is also provided. A 60‐W output prototype is experimentally built and tested in laboratory to verify the feasibility of proposed converter. The measured results show the critical ZVS operation of power switches at 1 and 0.7‐W output power for buck and boost mode, respectively. The peak conversion efficiency is up to 92.3%.     

Hybrid DC–DC converter with high efficiency,wide ZVS range,and less output inductance

In this paper, a new soft switching direct current (DC)–DC converter with low circulating current, wide zero voltage switching range, and reduced output inductor is presented for electric vehicle or plug‐in hybrid electric vehicle battery charger application. The proposed high‐frequency link DC–DC converter includes two resonant circuits and one full‐bridge phase‐shift pulse‐width modulation circuit with shared power switches in leading and lagging legs. Series resonant converters are operated at fixed switching frequency to extend the zero voltage switching range of power switches. Passive snubber circuit using one clamp capacitor and two rectifier diodes at the secondary side is adopted to reduce the primary current of full‐bridge converter to zero during the freewheeling interval. Hence, the circulating current on the primary side is eliminated in the proposed converter. In the same time, the voltage across the output inductor is also decreased so that the output inductance can be reduced compared with the output inductance in conventional full‐bridge converter. Finally, experiments are presented for a 1.33‐kW prototype circuit converting 380 V input to an output voltage of 300–420 V/3.5 A for battery charger applications. Copyright © 2015 John Wiley & Sons, Ltd.     

A new topology for nonisolated multiport zero voltage switching dc‐dc converter

In this paper, a new multiport zero voltage switching dc‐dc converter is proposed. Multiport dc‐dc converters are widely applicable in hybrid energy generating systems to provide substantial power to sensitive loads. The proposed topology can operate in 3 operational modes of boost, buck, and buck‐boost. Moreover, it has zero voltage switching operation for all switches and has the ability to eliminate the input current ripple; also, at low voltage side, the input sources can be extended. In addition, it has the ability of interfacing 3 different voltages only by using 3 switches. In this paper, the proposed topology is analyzed theoretically for all operating modes; besides, the voltage and current equations of all components are calculated. Furthermore, the required soft switching and zero input currents ripple conditions are analyzed. Finally, to demonstrate the accurate performance of the proposed converter, the Power System Computer Aided Design(PSCAD)/Electro Magnetic Transient Design and Control(EMTDC) simulation and experimental results are extracted and presented.     

Soft‐Switching Interleaved PFC Converter with Lossless Snubber

This paper describes a soft‐switching interleaved power factor correction (PFC) converter with a lossless snubber. AC–DC converters require a unity input power factor characteristic with highly efficient operation to prevent the inflow of harmonic current to the power source. The proposed PFC converter improves the input current ripple with interleave control. The converter realizes a high efficiency by the soft‐switching operation of all switching devices without a large auxiliary resonant circuit. This paper introduces the soft‐switching operation of the converter. In order to confirm the validity of the proposed converter, experiments with a prototype of the PFC converter have been performed. The experimental results indicate that the proposed converter can realize the soft‐switching operation of all switching devices, a reduction in the input current ripple, a unity power factor of 98% or more, a sinusoidal input current, and constant output voltage control. The efficiency of the proposed PFC converter with a lossless snubber is higher than that without the lossless snubber. The results presented in this paper confirm the validity of the proposed converter.     

Series resonant high‐voltage DC–DC converter with reduced component count

This paper proposes a novel zero‐current‐switching series resonant high‐voltage DC–DC converter with reduced component count. The series resonant inverter in the proposed topology has two power switches (insulated‐gate bipolar transistors, IGBTs), two resonant capacitors, and only one high‐voltage transformer (HVT) with center‐tapped primary windings. The power switches are connected in the form of a half‐bridge network. The leakage inductances of the transformer's primary windings together with the resonant capacitors form two series resonant circuits. The series resonant circuits are fed alternately by operating the power switches with interleaved half switching cycle. The secondary winding of the HVT is connected to a bridge rectifier circuit to rectify the secondary voltage. The converter operates in the discontinuous conduction mode (DCM) and its output voltage is regulated by pulse frequency modulation. Therefore, all the power switches turn on and off at the zero‐current switching condition. The main features of the proposed converter are its lower core loss, lower cost, and smaller size compared to previously proposed double series resonant high voltage DC–DC converters. The experimental results of a 130‐W prototype of the proposed converter are presented. The results confirm the excellent operation and performance of the converter. © 2016 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

Soft switching DC/DC converter with high voltage gain and less current ripple

A new soft switching three‐level converter with two DC/DC circuits in the primary side and current double rectifiers in the secondary side is presented to realize the zero‐voltage switching operation, reduce the transformer secondary winding turns and the output current ripple, and lessen the voltage rating of rectifier diodes. Two DC/DC pulse‐width modulation circuits sharing same power switches with interleaved half switching cycle are adopted in the proposed converter to reduce the current rating of transformer primary windings. Two inductors and four diodes are adopted in the secondary side to achieve current double rectifier, reduce output ripple current, and decrease the transformer secondary winding turns. Based on the pulse‐width modulation scheme, the power switchers can be turned on at zero‐voltage switching operation. Laboratory experiments with a 1.44 kW prototype are provided to verify the theoretical analysis. Copyright © 2016 John Wiley & Sons, Ltd.     

A single‐stage LED streetlight driver with PFC and digital PWM dimming capability

This paper proposes a single‐stage light‐emitting diode (LED) driver that offers power‐factor correction and digital pulse–width modulation (PWM) dimming capability for streetlight applications. The presented LED streetlight driver integrates an alternating current–direct current (AC–DC) converter with coupled inductors and a half‐bridge‐type LLC DC–DC resonant converter into a single‐stage circuit topology. The sub‐circuit of the AC–DC converter with coupled inductors is designed to be operated in discontinuous‐conduction mode for achieving input‐current shaping. Zero‐voltage switching of two active power switches and zero‐current switching of two output‐rectifier diodes in the presented LED driver decrease the switching losses; thus, the circuit efficiency is increased. A prototype driver for powering a 144‐W‐rated LED streetlight module with input utility‐line voltages ranging from 100 to 120 V is implemented and tested. The proposed streetlight driver features cost‐effectiveness, high circuit efficiency, high power factor, low levels of input‐current harmonics, and a digital PWM dimming capability ranging from 20% to 100% output rated LED power, which is fulfilled by a micro‐controller. Satisfying experimental results, including dimming tests, verify the feasibility of the proposed LED streetlight driver. Copyright © 2016 John Wiley & Sons, Ltd.     

LLC resonant DC–DC converter with series‐connected primary windings of transformer

This paper proposes a zero‐voltage switching (ZVS) LLC resonant step up DC–DC converter with series‐connected primary windings of the transformer. The series resonant inverter in the proposed topology has two power switches (MOSFETs), two resonant capacitors, two resonant inductors, and only one transformer with center‐tapped primary windings. The power switches are connected in the form of a half‐bridge network. Resonant capacitors and inductors along with the primary windings of the transformer form two series resonant circuits. The series resonant circuits are fed alternately by operating the power switches with an interleaved half switching cycle. The secondary winding of transformer is connected to a bridge rectifier circuit to rectify the output voltage. The converter operates within a narrow frequency range below the resonance frequency to achieve ZVS, and its output power is regulated by pulse frequency modulation. The converter has lower conduction and switching losses and therefore higher efficiency. The experimental results of a 500‐W prototype of proposed converter are presented. The results confirm the good operation and performance of the converter. © 2014 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

A new non‐isolated free ripple input current bidirectional DC‐DC converter with capability of zero voltage switching

In this paper, a new nonisolated free ripple input current bidirectional dc‐dc converter with capability of zero voltage switching (ZVS) is proposed. The free ripple input current condition at low voltage side is achieved by using third winding of a coupled inductor and a capacitor for the whole range of duty cycles. In the proposed structure, the voltage conversion ratio can be more increased by adding the turn ratio of the second winding of the coupled inductor for the whole range of duty cycles. By adjusting the value of an auxiliary inductor in the topology of the converter, according to the power, the ZVS operation of the implemented 2 switches can be achieved throughout the whole power range. The mentioned features of proposed converter are validated theoretically for both boost and buck operations. In this paper, the proposed converter is analyzed for all operating modes. Moreover, all equations of the voltages and currents of all components, voltage conversion ratio, the required conditions for ZVS operation of switches, and also required conditions for canceling input current ripple at low voltage side are obtained. Finally, the performance of the proposed converter is reconfirmed through experimental and EMTDC/PSCAD simulation results.     

Analysis and design of a two‐transformer active‐clamping forward converter with parallel‐connected current doubler rectifiers

A new two‐transformer active‐clamping forward converter with parallel‐connected current doubler rectifiers (CDRs) is proposed in this paper. The presented DC–DC converter is mainly composed of two active‐clamping forward converters with secondary CDRs. Only two switches are required and each one is the auxiliary switch for the other. The circuit complexity and cost are thus reduced. The leakage inductance of the transformer or an additional resonant inductance is employed to achieve zero‐voltage‐switching (ZVS) during the dead times. Two CDRs at the secondary side are connected in parallel to reduce the current stresses of the secondary windings and the ripple current at the output side. Accordingly, the smaller output chokes and capacitors decrease the converter volume and increase the power density. Detailed analysis and design of the presented two‐transformer active‐clamping forward converter are described. Experimental results are recorded for a prototype converter with a DC input voltage of 130??180V, an output voltage of 5 V and an output current of 40 A, operating at a switching frequency of 100 kHz. Copyright © 2010 John Wiley & Sons, Ltd.     

Soft‐switching converter with low circulating current and wide range of ZVS turn‐on

In this paper, a new hybrid dc–dc converter with low circulating current within the freewheeling interval, wide range of zero‐voltage switching and reduced output current ripple is presented. The proposed hybrid circuit includes two three‐level pulse‐width modulation converters and a series resonant converter with the shard lagging‐leg switches. Series resonant converter is operated at fixed switching frequency (close to series resonant frequency) to extend the zero‐voltage switching range of lagging‐leg switches. The output of series resonant converter is connected to the secondary sides of three‐level converters to produce a positive rectified voltage instead of zero voltage. Hence, the output inductances can be reduced. The reflected positive voltage is used to decrease the circulating current to zero during the freewheeling interval. Therefore, the circulating current losses in three‐level converters are improved. Finally, experiments are presented for a 1.44 kW prototype circuit converting 800 V input to an output voltage 24 V/60A. Copyright © 2015 John Wiley & Sons, Ltd.     

A ZVS‐ZCS phase shift full bridge DC‐DC converter with secondary‐side control for battery charging applications

The output power requirement of battery charging circuits can vary in a wide range, hence making the use of conventional phase shift full bridge DC‐DC converters infeasible because of poor light load efficiency. In this paper, a new ZVS‐ZCS phase shift full bridge topology with secondary‐side active control has been presented for battery charging applications. The proposed circuit uses 2 extra switches in series with the secondary‐side rectifier diodes, operating with phase shift PWM. With the assistance of transformer's magnetizing inductance, the proposed converter maintains zero voltage switching (ZVS) of the primary‐side switches over the entire load range. The secondary‐side switches regulate the output voltage/current and perform zero current switching (ZCS) independent of the amount of load current. The proposed converter exhibits a significantly better light load efficiency as compared with the conventional phase shift full bridge DC‐DC converter. The performance of the proposed converter has been analyzed on a 1‐kW hardware prototype, and experimental results have been included.     

Analysis,design and implementation of a high‐voltage gain DC‐DC converter

An interleaved DC‐DC converter with soft switching technique is presented. There are two converter modules in the adopted circuit to share the load power. Since the interleaved pulse‐width modulation (PWM) is adopted to control two circuit modules, the ripple currents at input and output sides are naturally reduced. Therefore the input and output capacitances can be reduced. In each circuit module, a conventional boost converter and a voltage doubler configuration with a coupled inductor are connected in series at the output side to achieve high step‐up voltage conversion ratio. Active snubber connected in parallel with boost inductor is adopted to limit voltage stress on active switch and to release the energy stored in the leakage and magnetizing inductances. Since asymmetrical PWM is used to control active switches, the leakage inductance and output capacitance of active switches are resonant in the transition interval. Thus, both active switches can be turned on at zero voltage switching. The resonant inductance and output capacitances at the secondary side of transformer are resonant to achieve zero current switching turn‐off for rectifier diodes. Therefore, the reverse recovery losses of fast recovery diodes are reduced. Finally, experiments based on a laboratory prototype rated at 400 W are presented to verify the effectiveness of the proposed converter. Copyright © 2012 John Wiley & Sons, Ltd.     

小电流纹波的ZVZCS全桥PWM变换器研究

为了减小输出电流的纹波,在传统的全桥移相零电压零电流(ZVZCS)-PWM变换器的基础上设计了一种优化的变换器。通过在次级引入一个辅助电路,既能使超前臂实现ZVS,滞后臂实现ZCS,又能减小输出电流纹波。辅助电路中无损耗元件和有源开关,能克服传统变换器的缺点。该电路具有高效率,低损耗,小电流纹波和能带大功率负载的优点。根据电路特征和设计要求,选择采用2.5 kW,100 kHz的IGBT作为基本元件研制了一台实验样机,并验证了该理论的正确性。     

A half‐bridge resonant DC/DC converter with satisfactory soft‐switching characteristics

In this paper, a half‐bridge resonant DC/DC converter with constant output voltage is proposed, which possesses good soft‐switching characteristics. At rated operating point, the switches can operate almost without switching‐on and off losses. Further, at whole working range, both zero‐voltage‐switching mode of switches and zero‐current‐switching mode of diodes are maintained. Thus, the converter can achieve a high efficiency. Experimental results verify the low switching losses and high efficiency characteristics based on a 200 W prototype. System efficiency is as high as 96% and always above 90% when output power changes from 100% to 20%. Copyright © 2016 John Wiley & Sons, Ltd.