The System CaO-ZnO-SiO2

Equilibrium relationships in this ternary system were determined by the quenching method. The only ternary compound occurring in the system was found to be Ca₂ZnSi₂O₇, which corresponds to the natural mineral hardystonite. It has a congruent melting point (1425°C.) and a large primary-phase field in the center of the system. Primary-phase fields for cristobalite, tridymite, CaSiO₃, Ca₃Si₂O₇, Ca₂SiO₄, ZnO, and Zn₂SiO₄ were also determined in part or in full. The results of this work have some bearing on the minerals and reactions occurring in lead blastfurnace slags and in glazes containing zinc oxide.     

The System CaO–"CaCr2O4"–CaAl2O4 in Air and under Mildly Reducing Conditions

The system CaO–chromium oxide in air is reinvestigated and the existence of intermediate phases with chromium in oxidation states >3+ (Ca₅Cr₃O₁₂, Ca₃(CrO₄)₂, and Ca₅(CrO₄)₃) confirmed. Under reducing conditions these phases are unstable. A metastable, polymorphic form of calcium chromite, δ -CaCr₂O₄, is observed. In the CaO-rich section of the CaO–Al₂O₃–Cr₂O₃ system a ternary intermediate phase, chrome-haüyne, Ca₄[(Al,Cr³⁺)₆O₁₂](Cr⁶⁺O₄), coexists with calcium chromate and calcium aluminate phases. In air, low melting temperatures are preserved in all assemblages containing calcium chromate phases. Under reducing conditions a new ternary phase, Ca₆Al₄Cr₂O₁₅, coexists with CaO, CaCr₂O₄, chrome-haüyne, and calcium aluminate phases. The influence of chromium oxide additions on the solidus temperatures of the CaO–Al₂O₃ system is insignificant.     

Effect of Crystallization on the Stress Required for Constrained Sintering of CaO–B2O3–SiO2 Glass–Ceramics

The effect of crystallization on the stress required for complete constrained sintering of a low-temperature cofirable CaO–B₂O₃–SiO₂ glass–ceramics has been investigated under uniaxial constant and cyclic loading. As the formation of crystalline phase of wollastonite (CaSiO₃) increases, the uniaxial viscosity of the porous glass–ceramics during firing increases. Moreover, the required uniaxial stress to have complete constrained sintering, i.e., zero strain or strain rate at the perpendicular directions, is in the range of 80–180 kPa, which shows no significant dependence on heating rate and firing temperature. The measured data of required stress are close to those calculated using the viscous analogy for the constitutive relationship of a porous sintering compact.     

Differential Thermal Analysis on the Crystallization Kinetics of K2O-B2O3-MgO-Al2O3-SiO2-TiO2-F Glass

The crystallization kinetics of a glass based on one type of mica, NaMg₃AlSi₃O₁₀F₂, with the addition of a nucleating agent, TiO₂, has been studied using differential thermal analysis (DTA) under both isothermal and nonisothermal conditions. Two distinct crystallization exotherms in the DTA curve are observed and resolved that correspond to the initial formation of magnesium titanate (MgTi₂O₅) and the later formation of mica. The activation energy for precipitation of each crystalline phase has been evaluated, and the crystallization mechanism has been studied. The results indicate that the growth of mica is a two-dimensional process, controlled by the crystal-glass interface reaction. The average calculated values of activation energies are 256 ± 11 kJ/mol and 275 ± 6 kJ/mol for the precipitation of MgTi₂O₅ and mica from the glass matrix, respectively.     

Stability of CaNiSi2O6 ("Niopside") and Activity–Composition Relations of CaMgSi2O6– CaNiSi2O6 Solid Solutions at 1350°C

A complete solid-solution series exists between diopside (CaMgSi₂O₆) and its nickel analogue, "niopside"(CaNiSi₂O₆). Activity–composition relations within this solid solution, and the stability of the end member CaNiSi₂O₆, have been determined by equilibrating CaNiSi₂O₆ with SiO₂, CaSiO₃, and metallic Ni in atmospheres of known oxygen pressures. Within limits of accuracy of the experiments, the solution is ideal at 1350°C. From the experimental data obtained in the present investigation, the standard free energy (Δ G °) of formation of CaNiSi₂O₆ according to the equation CaO + NiO + 2SiO₂= CaNiSi₂O₆ is calculated to be Δ G °=−165862 + 42.40 T J. Experiments in the system CaO–NiO–SiO₂ have shown that the nickel analogue of the phase pseudo-enstatite (MgSiO₃) is unstable with respect to SiO₂ and nickel olivine (Ni₂SiO₄), and the nickel analogues of the phases akermanite (Ca₂MgSi₂O₇) and monticellite (CaMgSiO₄) are unstable relative to the phase assemblage pseudo-wollastonite (CaSiO₃) plus NiO. In the system CaO–MgO–NiO–SiO₂, however, substitution of Ni for Mg in these phases was observed. The percentage substitution of Ni for Mg in the phases is given in parentheses: diopside (100%), olivine (100%), enstatite (18%), akermanite (20%), and monticellite (57%).     

Role of Cuspidine (3CaO.2SiO2.CaF2) in the System CaO–SiO2–CaF2

Cuspidine is a well-defined ternary compound with a stability field in the subsystem CaF₂–CaSiO₃–Ca₂SiO₄. Cuspidine is easily formed by solid-state reactions in the subsystem mentioned and is stable above its apparently congruent fusion point if heated in welded platinum containers. Above 1450° decomposition and the formation of a mixture of CaF₂ and Ca₂SiO₄ is observed. Cuspidine also is easily formed by secondary reactions in solid mixtures of the subsystem CaF₂–CaSiO₃ and in ternary mixtures of these with free SiO₂ if heated in open crucibles. The existence of double compounds of CaF₂ and CaSiO₃ is not confirmed.     

Hydration Study of the System Ca3Al2O6–CaSO4· 2H2O–Ca(OH)2–H2O with and without Citric Acid

Hydration occurring in the system Ca₃Al₂O₆–CaSO₄· 2H₂O–Ca(OH)₂–H₂O has been studied at different temperatures and it was found that the reactions are diffusion controlled. The kinetic data obeyed Jander's equation and the rate of reaction increased with increasing temperature. X-ray diffraction studies and calorimetric measurements show that when gypsum is consumed, ettringite is converted into monosulfate. The rate of this conversion also increased with the increasing temperature and decreased in the presence of citric acid. Spectroscopic studies showed that there was some interaction between citric acid and the cement and that the product of hydration is of colloidal nature. Zeta potential measurements show that retardation of Ca₃Al₂O₆ hydration in the presence of gypsum and Ca(OH)₂ is not due to SO²⁻₄ adsorption. Electrical conductivity and thermoelectric potential measurements of solid Ca₃Al₂O₆ show that Ca₃Al₂O₆ is an n -type semiconductor and contains defects. The retardation of Ca₃Al₂O₆ may be due to poisoning of reaction sites by gypsum and Ca(OH)_2.     

Activities in Borosilicate Melts: II, Some Mixtures of Calcium Borates-Calcium Silicates

Simple expressions of activities, as functions of composition, were developed from structural models for some borosilicate melts. Their applicability was tested with data from the liquidus curves of phase diagrams. If the heat of fusion is known, a value of the activity-composition function can be calculated for each temperature of the liquidus curve. These values are compared with activities computed from the structural model. Calorimetric heats of fusion were available for the calcium borates studied. Experimental data from published phase diagrams for the systems Ca₃(BO₃)₂–Ca₂SiO₄, Ca₂B₂O₆–Ca₂SiO₄, Ca₃(BO₃)₂–CaSiO₃, Ca(BO₂)–CaSiO₃, Ca₂B₂O₅–CaSiO₃, CaSiO₃–BaSiO₃, and CaSiO₃–K₂SiO₃ were used. Simple ionic models seemed to be applicable in most cases, except for melts of highly polymerized mixed ions (metaborate-metasilicate), for which the so-called "group" model appeared to be useful. A value for the heat of fusion of CaSiO₃ was calculated from this work (13,200 cal. per mole).     

Kinetics of Crystallization in Li2O-SiO2 Glasses

The kinetics of crystallization of Li₂Si₂O₅ from glasses in the Li₂O-SiO₂ system were studied using quantitative X-ray diffraction. Analysis of the data using the Johnson-Mehl-Avrami equation showed that crystallization occurred through the nucleation and growth of rods. The spherulitic nature of the crystals was substantiated by petrographic examinations of the partially crystalline glass. Analysis of the temperature dependence of the crystallization rate using a modification of the Johnson-Mehl-Avrami equation showed that the activation energy for nucleation was a function of composition and thermal treatment.     

Phase Equilibrium Studies in the System CaO-Cr2O3-SiO2

Results are presented of a study in air of mixtures in the system CaO-Cr₂O₃-SiO₂. The phase equilibrium diagram shows relations at liquidus temperatures for all but the high-lime part of the system. In this omitted part chromium in the mixtures oxidizes in air to higher valence forms. The compound Ca₃Cr₂Si₃O₁₂ (uvarovite) occurs at subsolidus temperatures, decomposing at 1370°C. to α-CaSiO₃ and Cr₂O₃. The inhibiting action of chromium oxide on the inversion of high-temperature forms of Ca₂SiO₄ to the low-temperature γ-Ca₂SiO₄ is discussed in the light of new data. Evidence is presented for the existence of a pentavalent chromium compound, Ca₃(CrO₄)₂, having solid-solution relations with Ca₃SiO₄.     

Crystallization Kinetics and Phase Development of PbO–BaO–SrO–Nb2O5–B2O3–SiO2-Based Glass–Ceramics

The nucleation and crystallization kinetics of PbO–BaO–SrO–Nb₂O₅–B₂O₃–SiO₂-based glass–ceramics have been investigated. Strontium barium niobate (Sr_0.33Ba_0.67Nb₂O₆) with a tetragonal tungsten–bronze structure formed as the major crystalline phase, which nucleates and grows on the surface region of samples. The results of the present study showed an apparent activation energy of 193 kJ/mol for nucleation, which was controlled by the viscous flow of the glass. Quantitative X-ray analysis and differential thermal analysis showed that the rate-limiting mechanism of crystallization appeared to be a three-dimensional interfacial growth, which has an apparent activation energy of 386–430 kJ/mol, a value that is close to the dissociation of Si–O bonds in the glass system.     

Crystallization of a Rare Earth-Rich Aluminoborosilicate Glass With Varying CaO/Na2O Ratio

The effect of varying R =[CaO]/([CaO]+[Na₂O]) ratio on the crystallization of a rare earth-rich aluminoborosilicate glass (16 wt% RE₂O₃, RE=Nd or La) is investigated. The crystallization of a silicate apatite with Ca_{2+ x} RE_{8− x} (SiO₄)₆O_{2−0.5 x} composition ( x ≈0.4–0.7), is responsible for a drop of the rare earth solubility in the melt. When successive nucleation and growth stages are performed, crystallization processes change across the glass series as a consequence of glass-in-glass phase separation. An exotic phase of composition close to Ca₁₀Nd₇Si_20.75O₆₂ grows at the expense of silicate apatite.     

Devitrification Kinetics and Mechanism of K2O–CaO–SrO–BaO–B2O3–SiO2 Glass-Ceramic

The devitrification kinetics and mechanism of a low-dielectric, low-temperature, cofirable K₂O–CaO–SrO–BaO–B₂O₃–SiO₂ glass-ceramic have been investigated. Crystalline phases including cristobalite (SiO₂) and pseudowollastonite ((Ca,Ba,Sr) SiO₃) are formed during firing. Activation energy analysis shows that the nucleation of the crystalline phases is controlled by phase separation of the glass. The crystallization kinetics of both cristobalite and pseudowollastonite obey Avrami-like behavior, and the results show an apparent activation energy close to that of the diffusion of alkaline and alkali ions in the glass, suggesting that diffusion is rate limiting. The above conclusion is further supported by analysis of measured growth rates.     

Quaternary Compounds Prepared in a CaO–Y2O3–SnO2 System

Compounds in a CaO–Y₂O₃–SnO₂ system were prepared by a solid-state reaction at 1673 K. The phase relation in this system was investigated by powder X-ray diffraction. Besides the previously reported ternary compounds, CaSnO₃, Ca₂SnO₄, Y₂Sn₂O₇, and a quaternary compound Ca_0.4Y_1.2Sn_0.4O₃, solid-solution series of Ca_{2− x} Y_{2 x} Sn_{1− x} O₄ with 0≤ x ≤0.5, and Ca_{1− y} Y_{2 y} Sn_{1− y} O₃ with 0≤ y ≤0.2 and 0.95≤ y ≤1.0 were found. The cell parameters of these solid-solution series were refined. The changes of rhombohedral cell parameters in the samples prepared in the range 0.565< y <0.714 of Ca_{1− y} Y_{2 y} Sn_{1− y} O₃ suggested the existence of solid solutions of Ca_0.4Y_1.2Sn_0.4O₃, although their single phases could not be prepared, except at y =0.6.     

Preparation of Ca3Co4O9 and Improvement of its Thermoelectric Properties by Spark Plasma Sintering

The precursor powders of Ca₃Co₄O₉ were synthesized by a sol–gel method. The results of X-ray diffraction and thermogravimetric and differential thermal analyses patterns indicate that pure Ca₃Co₄O₉ powders could be obtained by calcining the precursor at 800°C for 2 h. High dense Ca₃Co₄O₉ ceramic samples (∼99% of theoretical density) were prepared by the spark plasma sintering (SPS) method. Compared with the conventional sintering (CS), the SPS samples exhibit much higher electrical conductivity and power factor which are respectively about 118 S/cm and 3.51 × 10⁻⁴ W·(m·K²)⁻¹. The SPS method is greatly effective for improving the thermoelectric properties of Ca₃Co₄O₉ oxide ceramics.     

Sintering and Crystallization of CaO–Al2O3–ZrO2–SiO2 Glasses Containing Different Amount of Al2O3

In this work several complementary techniques have been employed to carefully characterize the sintering and crystallization behavior of CaO–Al₂O₃–ZrO₂–SiO₂ glass powder compacts after different heat treatments. The research started from a new base glass 33.69 CaO–1.00 Al₂O₃–7.68 ZrO₂–55.43SiO₂ (mol%) to which 5 and 10 mol% Al₂O₃ were added. The glasses with higher amounts of alumina sintered at higher temperatures (953°C [lower amount] vs. 987°C [higher amount]). A combination of the linear shrinkage and viscosity data allowed to easily find the viscosity values corresponding to the beginning and the end of the sintering process. Anorthite and wollastonite crystals formed in the sintered samples, especially at lower temperatures. At higher temperatures, a new crystalline phase containing ZrO₂ (2CaO·4SiO₂·ZrO₂) appeared in all studied specimens.     

Influence of Ca2PbO4 on Phase Formation and Electrical Properties of (Bi,Pb)2Sr2Ca2Cu3O10/Ag Superconducting Composites

(Bi,Pb)₂Sr₂Ca₂Cu₃O₁₀ (Bi2223) precursor powders with large and small amounts of Ca₂PbO₄ phase were prepared and used to make superconductor/silver composite tapes. The melting behavior of the powders and tapes was examined by differential thermal analysis (DTA). The influence of Ca₂PbO₄ on the formation and microstructure of Bi2223, and electrical properties of the tapes, was investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), and critical current measurements. It was found that the melting onset temperature ( T _m,onset) of precursor powders and composite tapes was strongly dependent on the amount of Ca₂PbO₄. Tapes with a small amount of Ca₂PbO₄ had a higher T _m,onset and a higher optimum sintering temperature compared with tapes with a large amount of Ca₂PbO₄. Also because of the higher sintering temperature, the total sintering time required for the former tapes was drastically shortened compared with the latter ones (250 vs 110 h). Furthermore, the microstructure and the current-carrying capacity of the tapes were significantly improved by reducing the Ca₂PbO₄ content of the precursor powders. These results are of practical significance for the commercialization of Bi-based high-temperature superconductors.     

Sintering, Crystallization, and Properties of B2O3/P2O5-Doped Li2O·Al2O3·4SiO2 Glass-Ceramics

Sintering, crystallization, microstructure, and thermal expansion of Li₂O·Al₂O₃·4SiO₂ glass-ceramics doped with B₂O₃, P₂O₅, or (B₂O₃+ P₂O₅) have been investigated. On heating the glass powder compacts, the glassy phase first crystallized into high-quartz s.s., which transformed into β-spodumene after the crystallization process was essentially complete. The effects of dopants on the crystallization of glass to high-quartz s.s. and the subsequent transformation of high-quartz s.s. to β-spodumene were discussed. The major densification occurred only in the early stage of sintering time due to the rapid crystallization. All dopants were found to promote the densification of the glass powders. The effect of doping on the densification can fairly well be explained by the crystallization tendency. All samples heated to 950°C exhibited a negative coefficient of thermal expansion ranging from about −4.7 × 10^-6 to −0.1 × 10^-6 K^-1. Codoping of B₂O₃ and P₂O₅ resulted in the highest densification and an extremely low coefficient of thermal expansion.     

Melt Differentiation Induced by Zonal Structure Formation of Calcium Aluminoferrite in a CaO–SiO2–Al2O3–Fe2O3 Pseudoquaternary System

The phase stability in part of the P₂O₅-bearing pseudoquaternary system CaO–SiO₂–Al₂O₃–Fe₂O₃ has been studied by electron probe microanalysis, optical microscopy, and powder X-ray diffractometry. At 1973–1653 K, the α-Ca₂SiO₄ solid solution [α-C₂S(ss)] and melt coexisted in equilibrium, both chemical variations of which were determined as a function of temperature. The three phases of melt, calcium aluminoferrite solid solution (ferrite), and C₂S(ss) coexisted at 1673–1598 K. On the basis of the chemical compositions of these phases, a melt-differentiation mechanism has been, for the first time, suggested to account for the crystallization behavior of Ca₃Al₂O₆ solid solution [C₃A(ss)]. When the α-C₂S(ss) and melt were cooled from high temperatures, the melt would be induced to differentiate by the crystallization of ferrite. Because the local equilibrium would be continually attained between the rims of the precipitating ferrite and coexisting melt during further cooling, the melt would progressively become enriched in Al₂O₃ with respect to Fe₂O₃. The resulting ferrite crystals would show the zonal structure, with the Al/(Al+Fe) value steadily increasing up to 0.7 from the cores toward the rims. The C₃A(ss) would eventually crystallize out of the differentiated melt between the zoned ferrite crystals in contact with their rims.     

Crystalline Phases and YAG Laser-Induced Crystallization in Sm2O3–Bi2O3–B2O3 Glasses

The glass formation region, crystalline phases, second harmonic (SH) generation, and Nd:yttrium aluminum garnet (YAG) laser-induced crystallization in the Sm₂O₃–Bi₂O₃–B₂O₃ system were clarified. The crystalline phases of Bi₄B₂O₉, Bi₃B₅O₁₂, BiBO₃, Sm _x Bi_{1− x} BO₃, and SmB₃O₆ were formed through the usual crystallization in an electric furnace. The crystallized glasses consisting of BiBO₃ and Sm _x Bi_{1− x} BO₃ showed SH generations. The formation of the nonlinear optical BiB₃O₆ phase was not confirmed. The formation (writing) region of crystal lines consisting of Sm _x Bi_{1− x} BO₃ by YAG laser irradiation was determined, in which Sm₂O₃ contents were∼10 mol%. The present study demonstrates that Sm₂O₃–Bi₂O₃–B₂O₃ glasses are promising materials for optical functional applications.